Quantitative batching mechanism of color master batch extruder

By designing a color masterbatch extruder quantitative batching mechanism combining support and quantitative components, the servo motor and screw are used to achieve accurate quantitative weighing and automatic discharge of color masterbatch, the frequent weighing in the prior art is solved. The cumbersome and inefficient packaging process has achieved efficient quantitative packaging.

CN222432715UActive Publication Date: 2025-02-07SHANGHAI YICAI PLASTIC CO LTD
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Patent Information

Application Number
CN202421198522.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing color masterbatch packaging mechanism requires frequent weighing of color masterbatch, resulting in cumbersome and inefficient packaging.

Method used

A quantitative batching mechanism of a color masterbatch extruder is designed, and the supporting component and the quantitative component are combined to achieve accurate quantitative weighing and automatic discharge of the color masterbatch through the cooperation of the servo motor and the screw.

Benefits of technology

It effectively solves the problem of cumbersome and inefficient packaging process caused by frequent weighing, realizes efficient quantitative packaging of masterbatches, and simplifies the equipment structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative batching mechanism of a color master batch extruder, relates to the technical field of batching mechanisms, and provides the following scheme aiming at the problems that in the prior art, color master batches need to be frequently weighed, so that the sub-packaging process of the color master batches is relatively tedious and the efficiency is low, and the quantitative batching mechanism comprises a supporting assembly and a quantitative assembly, the supporting assembly comprises a bottom plate, a fixing frame fixed to the top of the bottom plate, a fixing cylinder fixed to the outer wall of one side of the fixing frame, a first lead screw rotationally connected into the fixing frame and a first servo motor installed at the top of the fixing frame. The height position of the whole quantifying assembly is adjusted through the first servo motor, so that the top of the top cover is located below the top of the fixing cylinder, the distance between the bottom cover in the fixing cylinder and the top cover is adjusted in cooperation with the second servo motor, and then the bottom cover with the weighing sensor is matched to weigh the quantified color master batch; and the quantitative ingredients are matched with the space between the bottom cover and the top cover in the fixed cylinder.
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Description

Technical Field

[0001] The utility model relates to the technical field of batching mechanisms, in particular to a quantitative batching mechanism of a masterbatch extruder. Background Art

[0002] Masterbatch, also called color seed, is a new type of colorant for polymer materials, also known as pigment preparation. After the masterbatch is cut into pellets, it needs to be packaged and the masterbatch is put into packaging bags in equal amounts. Most of the existing packaging mechanisms feed the material through a conveyor belt, then weigh the masterbatch through a weighing device, and then put the weighed masterbatch into the packaging bag.

[0003] Although this packaging mechanism can package the masterbatch quantitatively with relative accuracy, the packaging process is cumbersome and inefficient due to the need to frequently weigh the masterbatch. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a quantitative batching mechanism for a masterbatch extruder, which overcomes the deficiencies of the prior art and effectively solves the problem in the prior art that the masterbatch needs to be weighed frequently, resulting in a complicated and inefficient packaging process.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A quantitative dosing mechanism for a masterbatch extruder comprises a supporting assembly and a quantitative assembly, wherein the supporting assembly comprises a bottom plate, a fixing frame fixed to the top of the bottom plate, a fixing cylinder fixed to the outer wall of one side of the fixing frame, a first screw rod rotatably connected to the fixing frame, and a first servo motor installed on the top of the fixing frame, and the quantitative assembly comprises a movable plate, a connecting frame fixed to one end of the movable plate, a top cover fixed to the bottom of the connecting frame, an adjusting plate slidably connected to the connecting frame, a second servo motor fixed to the bottom of the adjusting plate, a second screw rod connected to one end of the output shaft of the second servo motor, and a bottom cover fixed to the bottom of the second screw rod.

[0007] The first servo motor drives the first screw rod to rotate, and then the rotating first screw rod and the fixed frame cooperate with each other to drive the movable plate to adjust the position, thereby adjusting the position of the entire quantitative component, so that the top of the top cover is located below the top of the fixed cylinder, and the second servo motor drives the second screw rod to rotate, and the rotating second screw rod drives the bottom cover to move, adjust the distance between the bottom cover and the top cover in the fixed cylinder, cooperate to add masterbatch from the top cover to the fixed cylinder, and weigh the quantitative masterbatch through the bottom cover with a weighing sensor, so that the quantitative ingredients are consistent with the space between the bottom cover and the top cover in the fixed cylinder. After each quantitative weighing and batching, the first servo motor drives the entire quantitative component to move downward, so that the bottom cover is moved out of the fixed cylinder, and the discharge after batching can be completed.

[0008] Preferably, the output shaft of the first servo motor is connected and fixed to the top end of the first screw rod.

[0009] The output shaft of the first servo motor drives the first screw rod to rotate.

[0010] Preferably, the movable plate is threadedly connected to the first screw rod, and the movable plate forms a sliding fit with the fixed frame.

[0011] The rotating first screw rod and the fixing frame cooperate with each other to drive the movable plate to adjust the position.

[0012] Preferably, sliding rods are fixed to the inner walls at both ends of the connecting frame, and the sliding rods are plugged and slidably connected with the adjustment plate.

[0013] The slide bar cooperates with the connecting frame so that the adjusting plate can move in the vertical direction along the connecting frame.

[0014] Preferably, a feed hole is opened on the top of the top cover, and a plug is inserted into the feed hole, and the top cover is screwed to the second screw rod.

[0015] A certain amount of masterbatch can enter between the top cover and the bottom cover through the feed hole.

[0016] Preferably, the top of the bottom cover is a conical slope, and a weighing sensor is installed at the bottom of the bottom cover.

[0017] The conical slope of the bottom cover 16 facilitates the downward discharge of the masterbatch on the top, and the masterbatch on the top of the bottom cover 16 can be weighed by a weighing sensor.

[0018] The beneficial effects of the utility model are:

[0019] The height position of the entire quantitative component is adjusted by the first servo motor so that the top of the top cover is located below the top of the fixed barrel, and the second servo motor is used to adjust the distance between the bottom cover and the top cover in the fixed barrel, and then the bottom cover with a weighing sensor is used to weigh the quantitative masterbatch so that the quantitative ingredients are consistent with the space between the bottom cover and the top cover in the fixed barrel. After each quantitative weighing and batching, the first servo motor drives the entire quantitative component to move downward so that the bottom cover is moved out of the fixed barrel, and the discharge after batching can be completed, which effectively solves the problem in the prior art that the masterbatch needs to be weighed frequently, resulting in a cumbersome and inefficient packaging process and a complex equipment structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a quantitative batching mechanism of a masterbatch extruder proposed by the utility model;

[0021] Figure 2This is a schematic diagram of the supporting component structure of a quantitative batching mechanism of a masterbatch extruder proposed by the utility model;

[0022] Figure 3 The utility model discloses a quantitative component structure diagram of a quantitative batching mechanism of a masterbatch extruder.

[0023] In the figure: 1. Support assembly; 2. Dosing assembly; 3. Bottom plate; 4. Fixed frame; 5. Fixed cylinder; 6. First screw rod; 7. First servo motor; 8. Movable plate; 9. Connecting frame; 10. Top cover; 11. Block; 12. Sliding rod; 13. Adjustment plate; 14. Second servo motor; 15. Second screw rod; 16. Bottom cover. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Example:

[0026] Reference Figure 1-3 A quantitative batching mechanism of a masterbatch extruder comprises a supporting assembly 1 and a quantitative assembly 2, wherein the supporting assembly 1 comprises a bottom plate 3, a fixing frame 4 fixed to the top of the bottom plate 3, a fixing cylinder 5 fixed to the outer wall of one side of the fixing frame 4, a first screw rod 6 rotatably connected to the fixing frame 4, and a first servo motor 7 installed on the top of the fixing frame 4;

[0027] The quantitative assembly 2 includes a movable plate 8, a connecting frame 9 fixed to one end of the movable plate 8, a top cover 10 fixed to the bottom of the connecting frame 9, an adjustment plate 13 slidably connected to the connecting frame 9, a second servo motor 14 fixed to the bottom of the adjustment plate 13, a second screw rod 15 connected to one end of the output shaft of the second servo motor 14, and a bottom cover 16 fixed to the bottom of the second screw rod 15;

[0028] The output shaft of the first servo motor 7 is connected and fixed to the top of the first screw rod 6, and the output shaft of the first servo motor 7 drives the first screw rod 6 to rotate. The movable plate 8 is screwed to the first screw rod 6, and the movable plate 8 forms a sliding fit with the fixed frame 4. The rotating first screw rod 6 and the fixed frame 4 cooperate with each other to drive the movable plate 8 to adjust the position;

[0029] Slide rods 12 are fixed to the inner walls at both ends of the connecting frame 9, and the slide rods 12 are plugged and slid with the adjustment plate 13. The slide rods 12 cooperate with the connecting frame 9 so that the adjustment plate 13 can move vertically along the connecting frame 9. A feed hole is provided at the top of the top cover 10, and a plug block 11 is plugged into the feed hole. The top cover 10 is screwed with the second screw rod 15, and a certain amount of masterbatch can enter between the top cover 10 and the bottom cover 16 through the feed hole. The top of the bottom cover 16 is a conical inclined surface, and a weighing sensor is installed at the bottom of the bottom cover 16. The conical inclined surface of the bottom cover 16 facilitates the downward discharge of the masterbatch at the top, and the masterbatch on the top of the bottom cover 16 can be weighed by the weighing sensor.

[0030] Working principle:

[0031] During operation, the first servo motor 7 drives the first screw rod 6 to rotate, and then the rotating first screw rod 6 and the fixed frame 4 cooperate with each other to drive the movable plate 8 to adjust the position, thereby adjusting the position of the entire quantitative component 2, so that the top of the top cover 10 is located below the top of the fixed cylinder 5, and the second servo motor 14 drives the second screw rod 15 to rotate, and the rotating second screw rod 15 drives the bottom cover 16 to move, adjust the distance between the bottom cover 16 and the top cover 10 in the fixed cylinder 5, cooperate to add masterbatch from the top cover 10 to the fixed cylinder 5, and weigh the quantitative masterbatch through the bottom cover 16 with a weighing sensor, so that the quantitative ingredients are consistent with the space between the bottom cover 16 and the top cover 10 in the fixed cylinder 5. After each quantitative weighing and batching, the first servo motor 7 drives the entire quantitative component 2 to move downward, so that the bottom cover 16 moves out of the fixed cylinder 5, and the discharge after batching can be completed.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A quantitative batching mechanism for a masterbatch extruder, comprising a support component (1) and a quantitative component (2), characterized in that: The support assembly (1) comprises a base plate (3), a fixing frame (4) fixed to the top of the base plate (3), a fixing cylinder (5) fixed to the outer wall of one side of the fixing frame (4), a first screw rod (6) rotatably connected to the fixing frame (4), and a first servo motor (7) installed on the top of the fixing frame (4); the quantitative assembly (2) comprises a movable plate (8), a connecting frame (9) fixed to one end of the movable plate (8), a top cover (10) fixed to the bottom of the connecting frame (9), an adjustment plate (13) slidably connected to the connecting frame (9), a second servo motor (14) fixed to the bottom of the adjustment plate (13), a second screw rod (15) connected to one end of the output shaft of the second servo motor (14), and a bottom cover (16) fixed to the bottom of the second screw rod (15).

2. The quantitative batching mechanism of a masterbatch extruder according to claim 1, characterized in that: The output shaft of the first servo motor (7) is connected and fixed to the top end of the first screw rod (6).

3. The quantitative batching mechanism of a masterbatch extruder according to claim 1, characterized in that: The movable plate (8) is threadedly connected to the first screw rod (6), and the movable plate (8) and the fixed frame (4) form a sliding fit.

4. The quantitative batching mechanism of a masterbatch extruder according to claim 1, characterized in that: Sliding rods (12) are fixed to the inner walls at both ends of the connecting frame (9), and the sliding rods (12) and the adjusting plates (13) are plugged and slidably connected.

5. The quantitative batching mechanism of a masterbatch extruder according to claim 1, characterized in that: A feed hole is provided on the top of the top cover (10), and a plug (11) is inserted into the feed hole. The top cover (10) is screwed to the second screw rod (15).

6. The quantitative batching mechanism of a masterbatch extruder according to claim 1, characterized in that: The top of the bottom cover (16) is a conical inclined surface, and a weighing sensor is installed at the bottom of the bottom cover (16).