Self-adaptive solid solution heating equipment
By introducing an immersion pool and cleaning device into the solid solution heating equipment, the stainless steel workpiece is cleaned and air-dried, and the problem of defects in the surface of stainless steel in the prior art is solved, and the performance and quality of stainless steel are improved Effect.
Patent Information
- Application Number
- CN202420964924.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In existing solid solution heating equipment, dirty substances on the surface of stainless steel may be carbonized during the heating process, resulting in defects such as bubbles and pores, affecting the performance and quality of stainless steel.
An adaptive solution heating device is designed, including components such as soaking pool, moving box, cleaning board, cleaning roller, mounting box and electric telescopic rod. The stainless steel workpieces are cleaned and air-dried through the soaking pool and cleaning device to avoid dirt. Substances and moisture affect the heating quality.
It effectively removes dirty substances and excess moisture on the surface of stainless steel workpieces, avoids defects during heating, improves the performance and quality of stainless steel, and prevents the production of oxides, maintains the aesthetics of the surface.
Smart Images

Figure CN222434530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating equipment, in particular to a self-adaptive solid solution heating equipment. Background Art
[0002] Solution heating equipment is a heating equipment used for solution treatment, mainly used in the heating treatment process of materials such as metal alloys. Its main function is to heat the material to the solution temperature so that the solute is completely dissolved in the solvent, thereby achieving uniform structural adjustment of the material and improving its performance. Solution treatment of stainless steel can fully dissolve various phases in the alloy, strengthen the solid solution, improve toughness and corrosion resistance, eliminate stress and soften, so as to continue processing or forming. The solution heating equipment in the prior art includes a heating furnace body and a conveyor roller. The stainless steel material is usually placed on the conveyor roller and sent into the heating furnace body to heat the material. However, there may be dirty substances on the surface of the stainless steel. The dirty substances on the surface of the stainless steel may be carbonized during the heating process, resulting in defects such as bubbles and pores, which affect the performance and quality of the stainless steel. Therefore, we propose an adaptive solution heating equipment. Summary of the invention
[0003] The utility model aims to propose a self-adaptive solid solution heating device in view of the problems existing in the background technology.
[0004] The technical solution of the utility model is: an adaptive solid solution heating device, comprising a heating furnace body and a box body, wherein the box body is fixedly mounted on the top of the heating furnace body, a material conveying pipe is fixedly connected between the heating furnace and the box body, and further comprising:
[0005] A soaking tank fixedly mounted on one side of the box, a moving box slidably mounted in the soaking tank, and a cleaning device provided on one side of the soaking tank;
[0006] The cleaning device comprises a cleaning plate fixedly mounted on one side of the soaking tank, a cleaning roller is arranged above the cleaning plate, and a movable door is hingedly arranged on one side of the box body close to the feeding pipe.
[0007] Optionally, a third electric telescopic rod is connected between the box body and the movable door, a first electric telescopic rod is provided on the top of the box body, the first electric telescopic rod is located directly above the immersion pool, the immersion pool is located on the side of the box body away from the feed pipe, a box door is hinged on the side of the box body close to the immersion pool, a fixing plate is fixedly installed on the bottom of the first electric telescopic rod, connecting plates are fixedly installed on both ends of the fixing plate, and the movable box is hinged between the connecting plates.
[0008] Optionally, an opening is provided on one side of the moving box close to the cleaning plate, a rectangular plate is fixedly installed on one end of the connecting plate away from the cleaning plate, a buckle is slidably installed on one end of the rectangular plate away from the moving box, and the buckle is fixedly connected to the side of the moving box away from the cleaning plate.
[0009] Optionally, a rectangular groove is provided at one end of the rectangular plate away from the cleaning plate, a first screw is rotatably installed in the rectangular groove, a slide is slidably installed in the rectangular groove, the slide is threadedly connected to the first screw, a micro motor for driving the first screw to rotate is fixedly installed at one end of the rectangular plate, and one end of the slide is fixedly connected to a buckle.
[0010] Optionally, the bottom plate of the moving box is a drain plate with a plurality of through holes, and a vibration motor is fixedly mounted on one side of the moving box close to the buckle.
[0011] Optionally, the cleaning plate is arranged at an angle, the cleaning plate is a filter plate with leakage holes, a plurality of protrusions are fixedly mounted on the top of the cleaning plate, a plurality of fans are fixedly mounted on the bottom of the box body, and the fans are all located at the bottom of the cleaning plate.
[0012] Optionally, a mounting box is fixedly installed in the box body, the mounting box is arranged parallel to the cleaning plate, a slider is slidably installed in the mounting box, a second electric telescopic rod is fixedly installed at the bottom of the slider, a mounting plate is fixedly installed at the bottom of the second electric telescopic rod, the cleaning roller is rotatably installed on a side of the mounting plate close to the cleaning plate, a plurality of sponge strips are fixedly installed on the cleaning roller, and a rotating motor for driving the cleaning roller to rotate is fixedly installed on one side of the mounting plate.
[0013] Optionally, a second screw is rotatably installed in the installation box, the slider is threadedly connected to the second screw, a servo motor is fixedly installed at one end of the installation box to drive the second screw to rotate, a guide rod is fixedly connected in the installation box, and the slider is slidably sleeved on the guide rod.
[0014] Compared with the prior art, the utility model has the following beneficial technical effects:
[0015] 1. The utility model uses a soaking tank, a moving box, a cleaning plate, a cleaning roller, a mounting box, a first electric telescopic rod, a second electric telescopic rod, a rotating motor, a servo motor, and a second screw to clean the stainless steel workpiece before it enters the solution heat treatment furnace, thereby preventing the dirty substances on the surface of the stainless steel workpiece from affecting the performance and quality of the stainless steel during the heating process;
[0016] 2. The utility model uses a vibration motor, a micro motor, a buckle, a rectangular groove, a slide plate, a first screw and a fan to start the vibration motor when the stainless steel workpiece leaves the immersion tank to throw excess water on the stainless steel workpiece into the immersion tank. At the same time, the fan is used to air-dry the stainless steel workpiece on the cleaning plate during the cleaning process, thereby preventing the water on the stainless steel workpiece from reacting with oxygen at high temperature, thereby causing oxides to form on the stainless steel surface and affecting the aesthetics of the stainless steel.
[0017] The utility model realizes cleaning of the stainless steel workpiece before entering the solution heat treatment furnace, thereby preventing the dirty substances on the surface of the stainless steel workpiece from affecting the performance and quality of the stainless steel during the heating process; at the same time, it prevents the moisture on the stainless steel workpiece from reacting with oxygen at high temperature, thereby causing oxides to form on the stainless steel surface and affecting the aesthetics of the stainless steel. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 Provide the overall structural diagram of the utility model;
[0019] Figure 2 Provide a schematic diagram of the internal structure of the utility model;
[0020] Figure 3 A schematic diagram of the internal structure of the box in the utility model is given;
[0021] Figure 4 A structural schematic diagram of the mobile box in the utility model is given;
[0022] Figure 5 Given Figure 4 A schematic diagram of the local enlarged structure at point A in the middle;
[0023] Figure 6 A schematic diagram of the internal structure of the installation box in the utility model is given.
[0024] Figure numerals: 1. Heating furnace body; 2. Box body; 3. Feed pipe; 4. Box door; 5. Discharge pipe; 6. Soaking tank; 7. Moving box; 8. First electric telescopic rod; 9. Mounting box; 91. Sliding block; 92. Second screw; 93. Guide rod; 10. Servo motor; 11. Second electric telescopic rod; 111. Mounting plate; 112. Rotating motor; 12. Cleaning roller; 121. Sponge strip; 13. Cleaning plate; 14. Fan; 15. Bump; 16. Movable door; 17. Third electric telescopic rod; 18. Fixed plate; 19. Connecting plate; 20. Buckle; 21. Vibration motor; 22. Rectangular plate; 221. Rectangular groove; 222. Slide plate; 23. Micro motor; 24. First screw. DETAILED DESCRIPTION
[0025] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.
[0026] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0027] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0029] It should be noted that the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] Example
[0032] like Figure 1-6 As shown, the utility model proposes an adaptive solid solution heating equipment, including a heating furnace body 1 and a box body 2, the box body 2 is fixedly installed on the top of the heating furnace body 1, a feed pipe 3 is fixedly connected between the heating furnace body 1 and the box body 2, and also includes a immersion tank 6 fixedly installed on one side of the box body 2, the immersion tank 6 is used to immerse the stainless steel workpiece to soften the dirty substances on its surface, which is convenient for subsequent cleaning.
[0033] Among them, a moving box 7 is slidably installed in the soaking pool 6, a movable door 16 is hinged on one side of the box body 2 close to the material delivery pipe 3, and a third electric telescopic rod 17 is connected between the box body 2 and the movable door 16. The third electric telescopic rod 17 is started to drive the movable door 16 to open, so that the stainless steel workpiece on the cleaning plate 13 slides into the material delivery pipe 3. A first electric telescopic rod 8 is provided on the top of the box body 2, and the first electric telescopic rod 8 is located directly above the soaking pool 6. The soaking pool 6 is located on the side of the box body 2 away from the material delivery pipe 3. A box door 4 is hinged on one side of the box body 2 close to the soaking pool 6. The stainless steel workpiece is placed in the soaking pool by opening the box door 4. In the mobile box 7 in the soaking pool 6, a fixed plate 18 is fixedly installed at the bottom of the first electric telescopic rod 8, and connecting plates 19 are fixedly installed at both ends of the fixed plate 18. The mobile box 7 is hinged between the connecting plates 19. The first electric telescopic rod 8 is started to drive the mobile box 7 to move upward, so that the stainless steel workpiece in the mobile box 7 leaves the soaking pool 6. The bottom plate of the mobile box 7 is a drain plate with a plurality of through holes. A vibration motor 21 is fixedly installed on one side of the mobile box 7 close to the buckle 20. When the vibration motor 21 is started, excess water on the stainless steel workpiece flows out from the drain plate at the bottom of the mobile box 7 as the mobile box 7 vibrates.
[0034] In addition, an opening is provided on one side of the moving box 7 close to the cleaning plate 13, a rectangular plate 22 is fixedly installed on one end of the connecting plate 19 away from the cleaning plate 13, a buckle 20 is slidably installed on one end of the rectangular plate 22 away from the moving box 7, and the buckle 20 is fixedly connected to the side of the moving box 7 away from the cleaning plate 13, and a rectangular groove 221 is provided on one end of the rectangular plate 22 away from the cleaning plate 13, a first screw 24 is rotatably installed in the rectangular groove 221, a slide plate 222 is slidably installed in the rectangular groove 221, and the slide plate 222 and the first screw 2 4 are threadedly connected, one end of the rectangular plate 22 is fixedly installed with a micro motor 23 for driving the first screw rod 24 to rotate, one end of the slide plate 222 is fixedly connected to the buckle 20, and the micro motor 23 is started to rotate the first screw rod 24, so that the slide plate 222 moves in the rectangular groove 221, so that the side of the moving box 7 fixedly connected to the buckle 20 moves downward, and at this time, the end of the moving box 7 close to the cleaning plate 13 is higher than the end away from the cleaning plate 13, so as to prevent the stainless steel workpiece from falling from the opening of the moving box 7 when the moving box 7 vibrates.
[0035] In this embodiment, a cleaning device is provided on one side of the soaking tank 6, and the cleaning device includes a cleaning plate 13 fixedly installed on one side of the soaking tank 6, a cleaning roller 12 is provided above the cleaning plate 13, the cleaning plate 13 is inclined, and the cleaning plate 13 is a filter plate with leakage holes, and a plurality of protrusions 15 are fixedly installed on the top of the cleaning plate 13, and the protrusions 15 are used to improve the cleaning effect of the cleaning plate 13, and a plurality of fans 14 are fixedly installed on the bottom of the box body 2, and the fans 14 are all located at the bottom of the cleaning plate 13. By starting the fans 14, the stainless steel workpieces are dried during the cleaning process to avoid the reaction of moisture on the stainless steel workpieces with oxygen at high temperature, thereby causing oxides to form on the surface of the stainless steel, affecting the aesthetics of the stainless steel.
[0036] Among them, a mounting box 9 is fixedly installed in the box body 2, and the mounting box 9 is arranged parallel to the cleaning plate 13. A slider 91 is slidably installed in the mounting box 9. A second electric telescopic rod 11 is fixedly installed at the bottom of the slider 91. By starting the second electric telescopic rod 11, the distance between the cleaning roller 12 and the cleaning plate 13 can be adjusted to facilitate cleaning of stainless steel workpieces of different sizes. A mounting plate 111 is fixedly installed at the bottom of the second electric telescopic rod 11. The cleaning roller 12 is rotatably installed on one side of the mounting plate 111 close to the cleaning plate 13. A plurality of sponge strips 121 are fixedly installed on the cleaning roller 12. The sponge strips 121 are used to improve the cleaning effect of the cleaning roller 12. A rotating motor 112 for driving the cleaning roller 12 to rotate is fixedly installed on one side of the mounting plate 111. When the rotating motor 112 is started, the cleaning roller 12 is rotated, so that the sponge strips 121 on the cleaning roller 12 rotate and clean the stainless steel workpiece on the cleaning plate 13, thereby realizing the cleaning of the stainless steel workpiece before entering the heating furnace body 1, and avoiding the dirty substances on the surface of the stainless steel workpiece affecting the performance and quality of the stainless steel during the heating process.
[0037] In addition, a second screw 92 is rotatably installed in the installation box 9, and the slider 91 is threadedly connected to the second screw 92. A servo motor 10 for driving the second screw 92 to rotate is fixedly installed at one end of the installation box 9. A guide rod 93 is fixedly connected in the installation box 9, and the slider 91 is slidably sleeved on the guide rod 93. The servo motor 10 is started to drive the second screw 92 to rotate, so that the slider 91 threadedly connected to the second screw 92 moves, thereby driving the cleaning roller 12 to move, so as to facilitate the cleaning of different parts of the stainless steel workpiece.
[0038] Working principle: in the working process of the utility model, firstly, the stainless steel workpiece is placed in the moving box 7 in the immersion tank 6 by opening the box door 4. At this time, the moving box 7 is located at the bottom of the immersion tank 6. There is water in the immersion tank 6. The stainless steel workpiece is immersed in the immersion tank 6 to soften the surface dirt. Then, the first electric telescopic rod 8 is started to drive the moving box 7 to move upward, so that the stainless steel workpiece in the moving box 7 leaves the immersion tank 6. The micro motor 23 is started to make the first screw 24 rotate, so that the slide plate 222 moves in the rectangular groove 221, so that the buckle 20 fixedly connected to the slide plate 222 moves downward, so that the side of the moving box 7 fixedly connected to the buckle 20 moves downward. At this time, the end of the moving box 7 close to the cleaning plate 13 is higher than the end away from the cleaning plate 13. The vibration motor 21 is started, so that the excess water on the stainless steel workpiece flows out from the drain plate at the bottom of the moving box 7 as the moving box 7 vibrates, so that the micro motor 23 is reversed, so that the moving box 7 is close to the cleaning plate 13. The end of the moving box 7 is lower than the other end. At this time, the moving box 7 is in an inclined state, so that the stainless steel workpiece in the moving box 7 slides onto the cleaning plate 13 through the opening of the moving box 7, and the rotating motor 112 is started to rotate the cleaning roller 12, so that the sponge strip 121 on the cleaning roller 12 rotates and cleans the stainless steel workpiece on the cleaning plate 13. At the same time, the fan 14 located below the cleaning plate 13 is started to air-dry the stainless steel workpiece during the cleaning process to prevent the moisture on the stainless steel workpiece from reacting with the oxygen at high temperature, thereby causing oxides to be generated on the stainless steel surface, affecting the aesthetics of the stainless steel. After the cleaning is completed, the third electric telescopic rod 17 is started to drive the movable door 16 to open, so that the stainless steel workpiece on the cleaning plate 13 slides into the feeding pipe 3, and then enters the heating furnace body 1 through the feeding pipe 3, thereby realizing the cleaning of the stainless steel workpiece before entering the heating furnace body 1, and preventing the dirty substances on the surface of the stainless steel workpiece from affecting the performance and quality of the stainless steel during the heating process.
[0039] The above-mentioned specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. An adaptive solid solution heating device, comprising a heating furnace body (1) and a box body (2), wherein the box body (2) is fixedly mounted on the top of the heating furnace body (1), and a material conveying pipe (3) is fixedly connected between the heating furnace body (1) and the box body (2), characterized in that: Also includes: A soaking pool (6) is fixedly mounted on one side of the housing (2), a moving box (7) is slidably mounted in the soaking pool (6), and a cleaning device is provided on one side of the soaking pool (6); The cleaning device comprises a cleaning plate (13) fixedly mounted on one side of the soaking tank (6), a cleaning roller (12) being arranged above the cleaning plate (13), and a movable door (16) being hingedly connected to one side of the box body (2) close to the feed pipe (3).
2. The adaptive solid solution heating device according to claim 1, characterized in that: A third electric telescopic rod (17) is connected between the box body (2) and the movable door (16); a first electric telescopic rod (8) is provided on the top of the box body (2); the first electric telescopic rod (8) is located directly above the soaking pool (6); the soaking pool (6) is located on a side of the box body (2) away from the feed pipe (3); a box door (4) is hingedly connected to a side of the box body (2) close to the soaking pool (6); a fixing plate (18) is fixedly installed at the bottom of the first electric telescopic rod (8); connecting plates (19) are fixedly installed at both ends of the fixing plate (18); and the movable box (7) is hingedly connected between the connecting plates (19).
3. The adaptive solid solution heating device according to claim 2, characterized in that: An opening is provided on a side of the moving box (7) close to the cleaning plate (13); a rectangular plate (22) is fixedly mounted on one end of the connecting plate (19) away from the cleaning plate (13); a buckle (20) is slidably mounted on one end of the rectangular plate (22) away from the moving box (7); and the buckle (20) is fixedly connected to the side of the moving box (7) away from the cleaning plate (13).
4. The adaptive solid solution heating device according to claim 3, characterized in that: A rectangular groove (221) is provided at one end of the rectangular plate (22) away from the cleaning plate (13), a first screw rod (24) is rotatably installed in the rectangular groove (221), a slide plate (222) is slidably installed in the rectangular groove (221), the slide plate (222) is threadedly connected to the first screw rod (24), a micro motor (23) for driving the first screw rod (24) to rotate is fixedly installed at one end of the rectangular plate (22), and one end of the slide plate (222) is fixedly connected to the buckle (20).
5. The adaptive solid solution heating device according to claim 3, characterized in that: The bottom plate of the moving box (7) is a drain plate with a plurality of through holes, and a vibration motor (21) is fixedly mounted on one side of the moving box (7) close to the buckle (20).
6. The adaptive solid solution heating device according to claim 1, characterized in that: The cleaning plate (13) is arranged at an angle, and is a filter plate with a water leakage hole. A plurality of protrusions (15) are fixedly mounted on the top of the cleaning plate (13). A plurality of fans (14) are fixedly mounted on the bottom of the box body (2), and the fans (14) are all located at the bottom of the cleaning plate (13).
7. The adaptive solid solution heating device according to claim 6, characterized in that: A mounting box (9) is fixedly installed in the box body (2), the mounting box (9) is arranged parallel to the cleaning plate (13), a slider (91) is slidably installed in the mounting box (9), a second electric telescopic rod (11) is fixedly installed at the bottom of the slider (91), a mounting plate (111) is fixedly installed at the bottom of the second electric telescopic rod (11), the cleaning roller (12) is rotatably installed on a side of the mounting plate (111) close to the cleaning plate (13), a plurality of sponge strips (121) are fixedly installed on the cleaning roller (12), and a rotating motor (112) for driving the cleaning roller (12) to rotate is fixedly installed on one side of the mounting plate (111).
8. The adaptive solid solution heating device according to claim 7, characterized in that: A second screw rod (92) is rotatably mounted in the installation box (9), the slider (91) is threadedly connected to the second screw rod (92), a servo motor (10) for driving the second screw rod (92) to rotate is fixedly mounted at one end of the installation box (9), a guide rod (93) is fixedly connected in the installation box (9), and the slider (91) is slidably sleeved on the guide rod (93).