Fiber filament evenness rectifying device convenient to scrape
By designing an automated wire splitting mechanism and rectifying roller, combined with the use of water spray components, the problem of low scraping efficiency, poor stability and static electricity generated by the rectifier device with dry uniformity of fiber filament is solved, achieving high efficiency and stability fiber filament splitting and rectifying effects.
Patent Information
- Application Number
- CN202420949488.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing rectifier devices with dry uniformity of fiber filaments have low wire scraping efficiency and poor stability. They are prone to static electricity during the filament separation process, which affects the quality of fiber filaments' splitting rectification.
A rectifier device including a workbench, a support table, a wire discharger, a wire splitting mechanism and a rectifier roller is designed. The wire splitting scraper and a rectifier roller are driven by a servo motor to automatically comb and rectify, and the air is kept moist by using a water spray assembly. Prevent static electricity.
It realizes efficient and convenient filament division and rectification of fiber filaments, improves the rectification effect and filament division accuracy, avoids static electricity, and improves the rectification quality and production efficiency.
Smart Images

Figure CN222434695U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fiber filament rectification, in particular to a rectifying device for shaving fiber filaments to ensure uniformity of the filaments. Background Art
[0002] The fiber filament strip uniformity rectifying device is a supporting device for rectifying the fiber filament strips. The produced fiber filaments are mixed with each other, and the fiber filaments need to be combed through strip rectification to achieve uniformity. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of rectifying devices for improving the uniformity of bicomponent composite elastic fiber filament strips.
[0003] In a rectifying device for improving the uniformity of two-component composite elastic fiber filaments with publication number CN215887389U, it includes a fiber production mechanism, a fiber outlet is opened on one side of the fiber production mechanism, the lower end of the fiber production mechanism is fixedly connected to a device placement plate, the lower end of the device placement plate is fixedly connected to a support leg, the upper end of the device placement plate is fixedly connected to a sliding scraping mechanism, and one side of the sliding scraping mechanism is fixedly connected to a rectifying wire outlet mechanism. The utility model discloses a rectifying device for improving the uniformity of two-component composite elastic fiber filaments, which is provided with a sliding scraping mechanism and a rectifying and outlet mechanism. By adding the sliding scraping mechanism, it is convenient to evenly separate the fiber filaments as a whole and comb the veins between the fiber filaments. By adding the rectifying and outlet mechanism, the fiber filaments can be rectified and separated, which is convenient for conveying to the rear end. When the above-mentioned prior art is used, it is necessary to manually push the scraper to make it move horizontally to comb and separate the fiber filaments. The manual operation is slow and inefficient, and it is difficult to meet the needs of large-scale production and processing. Moreover, the manual operation cannot control the stability of the scraper movement well, which leads to unstable separation accuracy and affects the separation and rectification quality of the fiber filaments. Moreover, the manual operation may also cause harm due to fiber splashing. Therefore, it has a certain safety. Moreover, in actual operation, when the scraper is used for combing, the fiber filaments are easily rubbed and static electricity is generated when they contact each other, which may cause certain harm to the fiber and the equipment. In summary, it needs to be improved. Utility Model Content
[0004] The purpose of the utility model is to provide a rectifier for uniform fiber filament strips which is convenient for scraping, so as to solve the problems of low scraping efficiency, poor stability and easy generation of static electricity in the process of silk separation of the existing rectifier for uniform fiber filament strips proposed in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a straightening device for the uniformity of fiber filament strips that is convenient for scraping, comprising a workbench, a support table, and a wire-drawing machine, wherein a support table is installed at the bottom end of the workbench, a protective cover is installed at the top end of the workbench, a wire-drawing machine is installed on one side of the top end of the workbench, two groups of support plates are installed on the other side of the top end of the workbench, and wire guide rollers are connected between the support plates, a wire dividing mechanism is arranged between the wire-drawing machine and the support plates, guide plates are installed on both sides of the top end of the workbench on one side of the support plate, and a servo motor is installed on one side of the guide plate, a connecting shaft is installed at one end of the servo motor, and a straightening roller is sleeved on the outer side of the connecting shaft, and a water spray assembly is arranged at the top end inside the protective cover.
[0006] When using a rectifier device for uniformity of fiber filament strips that is convenient for scraping according to the technical solution, the fiber filaments can be efficiently and conveniently separated through the setting of the separation mechanism, replacing manual operation with higher efficiency and better quality.
[0007] Preferably, the water spray assembly includes a connecting pipe installed at the top of the protective cover, and a water injection pipe is installed at one end of the connecting pipe, one end of the water injection pipe extends to the outside of the protective cover and is connected to the water supply equipment, and atomizing nozzles are evenly installed on one side of the connecting pipe.
[0008] Preferably, the connecting pipe is composed of a horizontal pipe and two vertical pipes, and atomizing nozzles are installed on both the horizontal pipe and the vertical pipe.
[0009] Preferably, the wire dividing mechanism includes a connecting plate and a guide plate, the connecting plate and the guide plate are both installed between the wire output machine and the support plate, guide columns are installed on one side of the connecting plate and the guide plate, a tooth plate is installed on one side of the connecting plate, a movable frame is installed on one side of the top of the connecting plate, and a driving motor is installed on the top of the movable frame, a driving shaft is installed on the bottom end of the driving motor, and a movable gear is installed on the bottom end of the driving shaft, the movable gear and the tooth plate are meshed with each other, a cross plate is installed on one side of the movable frame, and a wire dividing scraper is installed on the bottom end of the cross plate.
[0010] Preferably, a plurality of groups of scraping grooves with trapezoidal cross-sections are evenly arranged at the bottom end of the wire-splitting scraper.
[0011] Preferably, one end of the wire-separating scraper is connected to a sliding block, and one end of the sliding block extends into a sliding groove on one side of the guide plate, and the wire-separating scraper and the guide plate form a sliding connection.
[0012] Preferably, the wire separation scraper is made of high molecular weight polyethylene.
[0013] Preferably, a plurality of groups of rectifying and wire-dividing grooves are evenly arranged on the rectifying roller, and the rectifying and wire-dividing grooves are annular and are distributed at equal intervals on the rectifying roller.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the rectifying device for uniformity of fiber filament strips that is convenient for scraping not only facilitates efficient and convenient silk separation, but also ensures the humidity of the air and prevents static electricity from being generated during the silk separation process to affect the quality of the fiber filaments;
[0015] The driving motor drives the driving shaft and the movable gear to rotate. The movable gear and the tooth plate are meshed with each other, so that the movable gear can move horizontally along the connecting plate and drive the movable frame to move synchronously. In this process, the guide column is used for support and guidance, so that the wire guide roller and the wire separation scraper can be driven to move synchronously. The wire separation scraper can be used to comb the fiber filaments produced from the wire output machine, and the fiber filaments can be combed into finer bundles to make them more uniform, thereby improving the rectification effect and avoiding the entanglement between the fiber filaments. The wire separation scraper can be used to remove fibers of different lengths during the combing process to keep the length of the fiber filaments consistent, which is helpful to improve the quality of rectification in the later stage.
[0016] When using a filament separation scraper for combing and separating filaments, the filament separation scraper is made of high molecular polyethylene, has certain antistatic properties, and has a certain noise reduction effect, which can prevent static electricity from being generated between fibers during filament separation and combing. The water injection pipe is further connected to an external water supply device, and a uniform and fine water mist is exported through the connecting pipe and the atomizing nozzle to achieve the effect of moistening the air, further preventing the generation of static electricity, and helping to protect the fiber filaments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0019] Figure 2 For the utility model Figure 1 Schematic diagram of the structure at A in the middle;
[0020] Figure 3 It is a schematic diagram of the right side cross-sectional structure of the utility model;
[0021] Figure 4 It is a schematic diagram of the left side cross-sectional structure of the utility model;
[0022] Figure 5 It is a schematic diagram of the cross-sectional structure of the wire separation mechanism of the utility model from a top view;
[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the horizontal plate and the wire-dividing scraper of the utility model.
[0024] Explanation of the reference numerals in the figure: 1. workbench; 2. support table; 3. wire drawing machine; 4. protective cover; 5. water injection pipe; 6. connecting pipe; 7. atomizing nozzle; 8. guide plate; 9. support plate; 10. wire dividing mechanism; 1001. connecting plate; 1002. tooth plate; 1003. movable frame; 1004. driving motor; 1005. driving shaft; 1006. movable gear; 1007. guide plate; 1008. guide column; 11. servo motor; 12. connecting shaft; 13. rectifying roller; 1301. rectifying wire dividing slot; 14. wire guide roller; 15. cross plate; 16. wire dividing scraper. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-6 The utility model provides an embodiment: a rectifying device for uniformity of fiber filament strips for scraping, comprising a workbench 1, a support table 2, and a wire-extracting machine 3, wherein the support table 2 is installed at the bottom end of the workbench 1, a protective cover 4 is installed at the top end of the workbench 1, the wire-extracting machine 3 is installed on one side of the top end of the workbench 1, two groups of support plates 9 are installed on the other side of the top end of the workbench 1, and a wire guide roller 14 is connected between the support plates 9, and a wire separation mechanism 10 is arranged between the wire-extracting machine 3 and the support plate 9;
[0027] The wire-dividing mechanism 10 comprises a connecting plate 1001 and a guide plate 1007, the connecting plate 1001 and the guide plate 1007 are both installed between the wire-discharging machine 3 and the support plate 9, a guide column 1008 is installed on one side of the connecting plate 1001 and the guide plate 1007, a tooth plate 1002 is installed on one side of the connecting plate 1001, a moving frame 1003 is installed on one side of the top of the connecting plate 1001, and a driving motor 1004 is installed on the top of the moving frame 1003, a driving shaft 1005 is installed on the bottom end of the driving motor 1004, and a movable gear 1006 is installed on the bottom end of the driving shaft 1005, and the movable gear 1006 and the tooth plate 1002 are meshed with each other, a transverse plate 15 is installed on one side of the moving frame 1003, and a wire-dividing scraper 16 is installed on the bottom end of the transverse plate 15;
[0028] The bottom end of the wire-splitting scraper 16 is evenly provided with a plurality of groups of wire-splitting grooves with trapezoidal cross sections;
[0029] One end of the wire-splitting scraper 16 is connected to a slider, and one end of the slider extends into a slide groove on one side of the guide plate 1007, so that the wire-splitting scraper 16 and the guide plate 1007 form a sliding connection;
[0030] The wire separation scraper 16 is made of high molecular polyethylene;
[0031] Specifically, Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 As shown, when in use, the wire-splitting scraper 16 is made of high-molecular polyethylene, which has a certain antistatic effect, and the driving motor 1004 is used to drive the driving shaft 1005 and the movable gear 1006 to rotate, and the movable gear 1006 and the tooth plate 1002 are meshed with each other, so that the movable gear 1006 can move horizontally, and the moving frame 1003, the horizontal plate 15 and the wire-splitting scraper 16 can be moved synchronously, and the wire-splitting scraper 16 can be used to comb the fiber filaments to prevent the fibers from being entangled with each other, and the fiber filaments of different lengths can be removed to improve the rectification quality of the fiber filaments;
[0032] Guide plates 8 are installed on both sides of the top of the workbench 1 on one side of the support plate 9, and a servo motor 11 is installed on one side of the guide plate 8. A connecting shaft 12 is installed at one end of the servo motor 11, and a rectifier roller 13 is sleeved on the outer side of the connecting shaft 12.
[0033] A plurality of groups of rectifying and dividing wire grooves 1301 are evenly arranged on the rectifying roller 13, and the rectifying and dividing wire grooves 1301 are annular and are evenly spaced on the rectifying roller 13;
[0034] Specifically, Figure 1 , Figure 3 As shown, when in use, the servo motor 11 is driven to drive the connecting shaft 12 and the rectifying roller 13 to rotate, so as to lead out the combed limited filaments, and the fiber filaments are rectified by using multiple sets of rectifying and dividing filament slots 1301, which is convenient and efficient;
[0035] A water spray assembly is provided at the top of the interior of the protective cover 4;
[0036] The water spray assembly includes a connecting pipe 6 installed at the top of the inner part of the protective cover 4, and a water injection pipe 5 is installed at one end of the connecting pipe 6, one end of the water injection pipe 5 extends to the outside of the protective cover 4 and is connected to the water supply equipment, and atomizing nozzles 7 are evenly installed on one side of the connecting pipe 6;
[0037] The connecting pipe 6 is composed of a horizontal pipe and two vertical pipes, and atomizing nozzles 7 are installed on both the horizontal pipe and the vertical pipe;
[0038] Specifically, Figure 1 , 3 As shown, when in use, water is supplied through the water injection pipe 5, and the water is evenly sprayed out through the connecting pipe 6 and multiple groups of atomizing nozzles 7 to moisten the air in the protective cover 4, thereby ensuring the humidity of the air and avoiding static electricity caused by dry air.
[0039] Working principle: When the utility model is in use, first, the fiber filaments are produced from the fiber output machine 3, and through the wire separation scraper 16, the driving motor 1004 drives the driving shaft 1005 and the movable gear 1006 to rotate, and the movable gear 1006 and the tooth plate 1002 are meshed with each other, and then the movable gear 1006 moves horizontally, and drives the moving frame 1003, the cross plate 15 and the wire separation scraper 16 to move synchronously, and the wire separation scraper 16 can be used to comb and scrape the fiber filaments, and some of the fiber filaments that are too short are removed to improve the rectification quality of the fiber filaments;
[0040] Secondly, during the scraping process, the water injection pipe 5 is connected to the external water supply equipment, and water can be injected into the connecting pipe 6. A uniform and dense water mist is sprayed through multiple groups of atomizing nozzles 7 to moisten the air in the protective cover 4, thereby avoiding static electricity caused by dry air and achieving the effect of protecting the fiber filaments;
[0041] Finally, after the fiber filaments are separated by the separation scraper 16, they pass through the guide roller 14 and pass through the rectifying and separating groove 1301 at the top of the rectifying roller 13. The servo motor 11 is used to rotate the connecting shaft 12 and the rectifying roller 13 to transmit the fiber filaments in the rectifying and separating groove 1301, and the fiber filaments can be rectified and separated. The operation is convenient and efficient.
[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.
[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A rectifier for shaving fiber filaments to improve their uniformity, comprising a workbench (1), a support table (2), and a filament discharging machine (3), characterized in that: A support platform (2) is installed at the bottom end of the workbench (1), a protective cover (4) is installed at the top end of the workbench (1), a wire drawing machine (3) is installed on one side of the top end of the workbench (1), two groups of support plates (9) are installed on the other side of the top end of the workbench (1), and a wire guide roller (14) is connected between the support plates (9), a wire separation mechanism (10) is arranged between the wire drawing machine (3) and the support plate (9), guide plates (8) are installed on both sides of the top end of the workbench (1) on one side of the support plate (9), and a servo motor (11) is installed on one side of the guide plate (8), a connecting shaft (12) is installed at one end of the servo motor (11), and a rectifier roller (13) is sleeved on the outer side of the connecting shaft (12), and a water spray assembly is arranged at the top end of the protective cover (4).
2. A rectifying device for uniformity of fiber filaments for scraping according to claim 1, characterized in that: The water spray assembly comprises a connecting pipe (6) installed at the top end of the protective cover (4), and a water injection pipe (5) is installed at one end of the connecting pipe (6), one end of the water injection pipe (5) extends to the outside of the protective cover (4) and is connected to a water supply device, and an atomizing nozzle (7) is evenly installed on one side of the connecting pipe (6).
3. A rectifying device for uniformity of fiber filaments for scraping according to claim 2, characterized in that: The connecting pipe (6) is composed of a horizontal pipe and two vertical pipes, and atomizing nozzles (7) are installed on both the horizontal pipe and the vertical pipe.
4. A rectifying device for uniformity of fiber filaments for scraping according to claim 1, characterized in that: The wire separation mechanism (10) comprises a connecting plate (1001) and a guide plate (1007), wherein the connecting plate (1001) and the guide plate (1007) are both installed between the wire outlet machine (3) and the support plate (9), a guide column (1008) is installed on one side of the connecting plate (1001) and the guide plate (1007), a tooth plate (1002) is installed on one side of the connecting plate (1001), and a movable frame (1006) is installed on one side of the top end of the connecting plate (1001). 1003), and a driving motor (1004) is installed at the top of the movable frame (1003), a driving shaft (1005) is installed at the bottom of the driving motor (1004), and a movable gear (1006) is installed at the bottom of the driving shaft (1005), and the movable gear (1006) and the tooth plate (1002) are meshed with each other, and a horizontal plate (15) is installed on one side of the movable frame (1003), and a wire separation scraper (16) is installed at the bottom of the horizontal plate (15).
5. A rectifying device for uniformity of fiber filaments for scraping according to claim 4, characterized in that: The bottom end of the wire-splitting scraper (16) is evenly provided with a plurality of groups of wire-splitting grooves with trapezoidal cross-sections.
6. A rectifying device for uniformity of fiber filaments for scraping according to claim 4, characterized in that: One end of the wire-separating scraper (16) is connected to a sliding block, and one end of the sliding block extends into a sliding groove on one side of the guide plate (1007), and the wire-separating scraper (16) and the guide plate (1007) form a sliding connection.
7. A rectifying device for uniformity of fiber filaments for scraping according to claim 4, characterized in that: The material of the wire separation scraper (16) is high molecular polyethylene.
8. The device for rectifying the uniformity of fiber filaments for scraping according to claim 1, characterized in that: The rectifying roller (13) is evenly provided with a plurality of sets of rectifying and separating grooves (1301), and the rectifying and separating grooves (1301) are annular and are evenly spaced on the rectifying roller (13).
Citation Information
Patent Citations
Rectifying device for improving evenness of two-component composite elastic fiber filaments
CN215887389U