Ceramic plate flatness detection device

By designing the flatness detection device of the ceramic plate, the flatness detection of the front and back of the ceramic plate is achieved using the detection frame and driving components, which solves the problems of low efficiency and high cost of existing detection methods, and achieves convenient and efficient detection of the flatness of the ceramic plate.

CN222438755UActive Publication Date: 2025-02-07JIANGSU PROVINCE YIXING NONMETALLIC CHEM MACHINERY FACTORY
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Patent Information

Application Number
CN202323637978.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-02-07
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing ceramic plate flatness detection methods are inefficient and prone to errors, and the existing laser detectors are costly and are not suitable for simple detection of ceramic plates.

Method used

A ceramic plate flatness detection device is designed, including a workbench, positioning component, detection frame and driving component. The detection frame is equipped with a detection surface for detecting the front and back of the ceramic plate. The driving component promotes the movement of the detection frame to achieve the leveling of the ceramic plate. simultaneous detection of degrees.

Benefits of technology

It realizes convenient detection of the flatness of the ceramic plate, improves the detection efficiency, is suitable for ceramic plates with various thickness and flatness requirements, and is at a low cost.

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Abstract

The utility model discloses a ceramic plate flatness detection device, which belongs to the technical field of ceramic plate detection equipment, and comprises a workbench, a positioning assembly, a detection frame and a driving assembly, the detection frame is provided with a first detection surface and a second detection surface, and when the detection frame moves towards a ceramic plate, the first detection surface and the second detection surface are opposite to each other. The first detection surface moves above the front surface of the ceramic plate, and the second detection surface moves below the back surface of the ceramic plate. The flatness detection device can simultaneously detect the flatness of the front surface and the back surface of the ceramic plate, and is convenient to detect and high in working efficiency; the method is suitable for ceramic plates with various thickness and flatness requirements; the detection frame is connected with the two slope blocks, the bottom area of the detection frame is increased, and the detection frame is good in stability when moving.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic plate detection equipment, and in particular relates to a ceramic plate flatness detection device. Background Art

[0002] Ceramic panels are made of clay as the main raw material, and are formed by high-pressure extrusion, low-temperature drying and high-temperature firing. The surface flatness of ceramic panels needs to be tested after firing. Since ceramic panels do not require high precision for flatness, generally 1-2 mm, the existing laser surface flatness detector measures by scanning, with an accuracy of micron level, and has high cost of use. It is not suitable for the simple flatness detection process of ceramic panels. The existing ceramic panel flatness detection method is generally to manually scan the front and back of the ceramic panel with a horizontal bar, which has low detection efficiency and is prone to errors when manually detecting for a long time. Utility Model Content

[0003] The technical problem solved by the utility model is to provide a ceramic plate flatness detection device capable of conveniently detecting the flatness of the ceramic plate.

[0004] Technical solution: In order to solve the above technical problems, the technical solution adopted by the utility model is as follows:

[0005] A ceramic plate flatness detection device comprises a workbench, a positioning assembly arranged on the workbench and used for positioning the ceramic plate, a detection frame for detecting the flatness of the ceramic plate, and a driving assembly for pushing the detection frame to move, wherein the detection frame is provided with a first detection surface for detecting the flatness of the front surface of the ceramic plate and a second detection surface for detecting the flatness of the back surface of the ceramic plate, and when the detection frame moves toward the ceramic plate, the first detection surface moves above the front surface of the ceramic plate, and the second detection surface moves below the back surface of the ceramic plate.

[0006] Furthermore, the detection frame includes an outer frame and a height-adjusting rod movably connected to the outer frame, the first detection surface is arranged on the height-adjusting rod, and the second detection surface is arranged on the outer frame.

[0007] Furthermore, the outer frame is a rectangular frame, including two symmetrically arranged side blocks and a first crossbar and a second crossbar arranged between the two side blocks, and the second detection surface is an upper surface of the second crossbar.

[0008] Furthermore, the height-adjusting rod is provided with a height-adjusting stud for penetrating the first cross bar, the height-adjusting stud is connected with a first adjusting nut, and more than two height-adjusting studs are provided on the height-adjusting rod.

[0009] Furthermore, a second adjusting nut is connected to the height-adjusting stud, and the second adjusting nut is located between the first cross bar and the height-adjusting rod.

[0010] Furthermore, the side block is provided with scale marks corresponding to the height adjustment rod.

[0011] Furthermore, two driving components are symmetrically arranged, and the driving component is a cylinder, and a Y-shaped joint is provided on the cylinder. A second joint corresponding to the Y-shaped joint is provided on the detection frame, and a second through hole is provided on the second joint, and a first through hole is provided on the Y-shaped joint.

[0012] Furthermore, connecting bolts penetrate the first through hole and the second through hole, and buckles are provided on the connecting bolts.

[0013] Furthermore, a first slope block is provided on a side of the detection frame close to the positioning assembly, and a second slope block is provided on a side close to the driving assembly.

[0014] Furthermore, the positioning assembly includes a positioning stud for penetrating the ceramic plate from the back of the ceramic plate and a positioning nut threadedly connected to the positioning stud, and the positioning stud is provided with a first cushion block and a second cushion block, the first cushion block is located between the ceramic plate and the workbench, and the second cushion block is located between the ceramic plate and the positioning nut.

[0015] Beneficial effects: Compared with the prior art, the utility model has the following advantages:

[0016] 1. By setting up the detection frame and driving components, the flatness of the front and back of the ceramic plate can be detected at the same time, which is convenient for detection and high in work efficiency;

[0017] 2. The height of the height-adjusting rod on the detection frame can be adjusted by adjusting the height stud and adjusting the nut. The scale marks are set on the outer frame for accurate positioning, so it is suitable for ceramic panels with various thickness and flatness requirements;

[0018] 3. Two slope blocks are connected to the detection frame to increase the bottom area of ​​the detection frame, so that the detection frame has good stability when moving. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model device;

[0020] Figure 2 is a schematic diagram of the positioning component structure;

[0021] Figure 3 It is a schematic diagram of the structure of the connection between the detection frame and the drive component;

[0022] Figure 4 It is a schematic diagram of the top view of the drive assembly;

[0023] Figure 5 It is a schematic diagram of the detection framework structure. DETAILED DESCRIPTION

[0024] The present invention will be further explained below in conjunction with specific embodiments. The embodiments are implemented based on the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0025] like Figure 1 and Figure 2 As shown, a ceramic plate flatness detection device includes a workbench 1, a positioning component 2, a detection frame 3 and a driving component 4. The upper surface of the workbench 1 is a flat working surface. The positioning component 2 is arranged on the upper surface of the workbench 1. The positioning component 2 includes a positioning stud 21, a positioning nut 22, a first cushion block 23 and a second cushion block 24. The lower end of the positioning stud 21 is connected to the upper surface of the workbench 1. When detecting, the ceramic plate 9 is placed horizontally. When the ceramic plate 9 is fired, a hole corresponding to the positioning stud 21 is reserved. The positioning stud 21 penetrates the ceramic plate 9 from the back of the ceramic plate. The first cushion block 23 is placed first and then the positioning stud 21 is placed. The ceramic plate 9 is placed, so that the first cushion block 23 is located between the ceramic plate 9 and the workbench 1. After the ceramic plate 9 is placed, the second cushion block 24 is placed, and then the positioning nut 22 is connected to the positioning stud 21. The positioning nut 22 is tightened to fix the ceramic plate 9. A plurality of holes for connecting with external equipment are reserved on the ceramic plate 9. A plurality of positioning studs 21 can be provided corresponding to these holes to stabilize the ceramic plate 9. The first cushion block 23 includes a plurality of first sub-cushions. The number of the first sub-cushions is adjusted to adjust the distance from the ceramic plate 9 to the upper surface of the workbench 1. The ceramic plate 9 is suspended by the positioning assembly 2.

[0026] like Figure 1 , Figure 4 and Figure 5As shown, the detection frame 3 includes an outer frame 31 and a height adjustment rod 32. The outer frame 31 is a rectangular frame, including two side blocks 311, a first cross bar 312 and a second cross bar 313. The side blocks 311 are symmetrically arranged on both sides. The first cross bar 312 and the second cross bar 313 are both connected between the two side blocks 311. The first cross bar 312 is arranged at the top, and the second cross bar 313 is arranged at the bottom. The height of the second cross bar 313 corresponds to the height of the first cushion block 23. When the flatness requirement of the ceramic plate 9 is less than or equal to 1 mm, the height of the second cross bar 313 is 1 mm lower than the height of the first cushion block 23. The lower surface contacts the upper surface of the workbench 1 and can slide on the upper surface of the workbench 1. The upper surface of the second cross bar 313 is the second detection surface 302. When the driving component 4 pushes the detection frame 3 to move toward the ceramic plate 9, the second detection surface 302 moves under the back of the ceramic plate 9, so that the flatness of the back of the ceramic plate 9 can be detected. When part of the back of the ceramic plate 9 protrudes downward and causes the flatness to exceed the standard, the second cross bar 313 will be stuck by the back of the ceramic plate 9. At this time, it is judged that the flatness of this ceramic plate 9 is unqualified. The part of the back of the ceramic plate 9 that is concave inward does not belong to the flatness exceeding the standard, and it will not affect the movement of the second cross bar 313 under the back of the ceramic plate 9.

[0027] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the height adjustment rod 32 is a transversely arranged rectangular rod, the height adjustment rod 32 is located between the two side blocks 311, and two symmetrically arranged height adjustment studs 33 are provided on the height adjustment rod 32. The height adjustment stud 33 passes through the first cross bar 312, and the first adjusting nut 34 and the second adjusting nut 35 are connected to the height adjustment stud 33. The first adjusting nut 34 is located above the first cross bar 312. Loosening or tightening the first adjusting nut 34 can fine-tune the height of the height adjustment rod 32. The second adjusting nut 35 is located between the first cross bar 312 and the height adjustment rod 32. When the height adjustment rod 32 is adjusted to a predetermined height, tightening the second adjusting nut 35 can fix the position of the height adjustment rod 32. The lower surface of the height adjustment rod 32 is the first detection surface 301. The height of the first detection surface 301 corresponds to the height of the upper surface of the ceramic plate 9. When the flatness requirement of the ceramic plate 9 is less than or equal to 1 mm, the height of the first detection surface 301 is 1 mm higher than the height of the upper surface of the ceramic plate 9. When the driving assembly 4 pushes the detection frame 3 to move toward the ceramic plate 9, the first detection surface 301 moves above the front of the ceramic plate, so that the flatness of the front of the ceramic plate 9 can be detected. When the front part of the ceramic plate 9 protrudes upward, resulting in excessive flatness, the height adjustment rod 32 will be blocked by the front of the ceramic plate 9. At this time, the flatness of the ceramic plate 9 is judged to be unqualified. The front part of the ceramic plate 9 is concave inward, which does not belong to excessive flatness, and it will not affect the movement of the height adjustment rod 32 above the front of the ceramic plate 9. The height of the height adjustment rod 32 can be adjusted, so it is suitable for ceramic plates with various thicknesses and flatness requirements. Scale marks 5 are provided on the two side blocks 311. The scale marks 5 correspond to the position of the height adjustment rod 32, so that when the height adjustment rod 32 is adjusted, the scale marks 5 can be used to make the two sides equal and determine the height.

[0028] like Figure 1 , Figure 3 and Figure 4 As shown, two drive components 4 are symmetrically arranged, and the drive component 4 is a cylinder. The cylinder adopts the existing pneumatic drive rod, and a Y-type joint 41 is provided on the top of the piston rod of the cylinder. Second joints 36 are provided on the two side blocks 311 of the detection frame 3, and the second joints 36 correspond to the Y-type joints 41. A second through hole is provided on the second joint 36, and a first through hole is provided on the Y-type joint 41. The first through hole and the second through hole are penetrated by connecting bolts 6, so as to connect the detection frame 3 with the drive component 4, and a buckle 61 is provided on the connecting bolt 6. After the connecting bolt 6 passes through the first through hole and the second through hole, the buckle 61 is clamped on the piston rod of the cylinder to prevent the connecting bolt 6 from falling off.

[0029] like Figure 1 , Figure 3 and Figure 4As shown, a first slope block 37 is provided on one side of the second cross bar 313 of the outer frame 31, and a second slope block 38 is provided on the other side. The first slope block 37 is located on the side close to the positioning component 2 and has a smaller slope, and the second slope block 38 is located on the side close to the driving component 4 and has a larger slope. The two slope blocks are integrally formed with the second cross bar 313, which can increase the lower surface area of ​​the second cross bar 313, thereby increasing the stability of the detection frame 3 when it moves on the upper surface of the workbench 1.

[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A ceramic plate flatness detection device, characterized in that: The invention comprises a workbench (1), a positioning assembly (2) arranged on the workbench (1) and used for positioning a ceramic plate, a detection frame (3) used for detecting the flatness of the ceramic plate, and a driving assembly (4) for driving the detection frame (3) to move, wherein the detection frame (3) is provided with a first detection surface (301) used for detecting the flatness of the front side of the ceramic plate and a second detection surface (302) used for detecting the flatness of the back side of the ceramic plate, and when the detection frame (3) moves toward the ceramic plate, the first detection surface (301) moves above the front side of the ceramic plate, and the second detection surface (302) moves below the back side of the ceramic plate.

2. The ceramic plate flatness detection device according to claim 1, characterized in that: The detection frame (3) comprises an outer frame (31) and a height adjustment rod (32) movably connected to the outer frame (31); the first detection surface (301) is arranged on the height adjustment rod (32); and the second detection surface (302) is arranged on the outer frame (31).

3. The ceramic plate flatness detection device according to claim 2, characterized in that: The outer frame (31) is a rectangular frame, comprising two symmetrically arranged side blocks (311) and a first crossbar (312) and a second crossbar (313) arranged between the two side blocks (311); the second detection surface (302) is the upper surface of the second crossbar (313).

4. The ceramic plate flatness detection device according to claim 3, characterized in that: The height adjustment rod (32) is provided with a height adjustment stud (33) for penetrating the first crossbar (312), the height adjustment stud (33) being connected with a first adjustment nut (34), and more than two height adjustment studs (33) are provided on the height adjustment rod (32).

5. The ceramic plate flatness detection device according to claim 4, characterized in that: The height adjustment stud (33) is connected to a second adjustment nut (35), and the second adjustment nut (35) is located between the first cross bar (312) and the height adjustment rod (32).

6. The ceramic plate flatness detection device according to claim 3, characterized in that: The side block (311) is provided with a scale mark (5) corresponding to the height adjustment rod (32).

7. The ceramic plate flatness detection device according to claim 1, characterized in that: Two drive assemblies (4) are symmetrically arranged, the drive assemblies (4) being a cylinder, the cylinder being provided with a Y-shaped joint (41), the detection frame (3) being provided with a second joint (36) corresponding to the Y-shaped joint (41), the second joint (36) being provided with a second through hole, and the Y-shaped joint (41) being provided with a first through hole.

8. The ceramic plate flatness detection device according to claim 7, characterized in that: A connecting bolt (6) passes through the first through hole and the second through hole, and a buckle (61) is provided on the connecting bolt (6).

9. The ceramic plate flatness detection device according to claim 2, characterized in that: A first slope block (37) is provided on a side of the detection frame (3) close to the positioning assembly (2), and a second slope block (38) is provided on a side close to the driving assembly (4).

10. The ceramic plate flatness detection device according to claim 1, characterized in that: The positioning assembly (2) comprises a positioning stud (21) for penetrating the ceramic plate from the back side of the ceramic plate, and a positioning nut (22) threadedly connected to the positioning stud (21); a first cushion block (23) and a second cushion block (24) are provided on the positioning stud (21); the first cushion block (23) is located between the ceramic plate and the workbench (1), and the second cushion block (24) is located between the ceramic plate and the positioning nut (22).