Production equipment for expanded sesame seed cakes

By designing automated pancake production equipment, and using rotating servo motors and multiple gas stoves to achieve automated baking, the problems of low efficiency and unstable quality in traditional production methods are solved, and production efficiency and quality stability are improved.

CN222442898UActive Publication Date: 2025-02-11TAIXING LIJUN FOOD
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Patent Information

Application Number
CN202421298335.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The traditional method of producing pancakes relies on manual operation of coal ball furnaces, resulting in low production efficiency, unstable quality, and difficulty in uniformly controlling size and maturity.

Method used

An automated pancake production equipment is designed, using a rotating servo motor to drive a rotary baking platform, equipped with multiple gas stoves and precise gas gas separation valves, combined with a screw extruder, a fuel spray head and a cake vacuum suction head to achieve Automate feeding, baking and picking processes.

Benefits of technology

Through the automated production process, the production efficiency and quality stability of the pancakes are improved, ensuring the unified control of the weight and baking temperature of each product, and avoiding scorching.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222442898U_ABST
Patent Text Reader

Abstract

The utility model relates to expanded sesame seed cake production equipment which is characterized in that a rotary servo motor is arranged in a bottom cabinet, the rotary servo motor is upwards connected with a rotary driving shaft, the rotary driving shaft penetrates out of the bottom cabinet and is connected with the center of a rotary baking platform arranged above the bottom cabinet, and a circle of multiple baking notches are uniformly formed in the rotary baking platform around the circumference; a fuel gas distribution valve is arranged in the bottom cabinet, the fuel gas distribution valve is externally connected with a fuel gas pipeline to supply fuel gas, a circle of multiple gas stove heads are further arranged on the bottom cabinet, the multiple gas stove heads are connected with the fuel gas distribution valve through multiple fuel gas pipes with adjusting valves respectively, and a cake taking mechanism, an oil adding spray head and a feeding mechanism are sequentially arranged above every three adjacent baking notches in the rotating direction. The equipment can automatically complete the operations of feeding, baking, overturning, baking, discharging and the like of the expanded sesame seed cakes, so that the production quality and efficiency of the expanded sesame seed cakes are effectively improved.
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Description

Technical Field

[0001] The utility model relates to automatic production equipment, in particular to swelling sesame cake production equipment. Background Art

[0002] As a local specialty food, Zhang Shaobing was used as military rations in the Battle of Huangqiao. It has a strong cultural heritage. It is made by slowly baking a mixture of yeast water and flour. The traditional production method is to slowly bake it in a coal briquette stove manually, which is time-consuming and labor-intensive, with low production efficiency. In addition, the size cannot be uniformly controlled, and the maturity quality cannot be effectively and stably controlled, which restricts the spread of traditional food. Summary of the invention

[0003] The utility model provides a swelling sesame cake production device which has a high degree of automation and can effectively improve the production quality and efficiency of the swelling sesame cake.

[0004] The technical solution adopted by the utility model is: a kind of swelling pancake production equipment, characterized in that: it includes a bottom cabinet, a rotary servo motor is arranged in the bottom cabinet, the rotary servo motor is connected to a rotary drive shaft upward, the rotary drive shaft passes through the bottom cabinet and is connected to the center of a rotary baking platform arranged above the bottom cabinet, a circle of multiple baking recesses are evenly arranged around the circumference on the rotary baking platform, a gas distribution valve is arranged in the bottom cabinet, the gas distribution valve is externally connected to a gas pipeline to supply gas, a circle of multiple gas stoves are also arranged on the bottom cabinet, the multiple gas stoves are respectively connected to the gas distribution valve via multiple gas pipes with regulating valves, and a cake taking mechanism, an oiling nozzle and a feeding mechanism are sequentially arranged above three adjacent baking recesses in the direction of rotation.

[0005] The baking recess is a square recess, a circular recess or a special-shaped recess.

[0006] The feeding mechanism is a screw extruder, and the discharge port of the screw extruder is placed above the baking recess.

[0007] The refueling nozzle is an atomizing nozzle.

[0008] The cake taking mechanism is a cake taking vacuum suction head, an oil separator is arranged on the vacuum pump pipeline outside the cake taking vacuum suction head, and a cake taking manipulator is connected and rotated outside the cake taking vacuum suction head to the baking recess to descend to suck and rotate to send out.

[0009] It also includes a flipping manipulator, which is connected to a flipping cake placing suction head. The flipping manipulator and the cake taking manipulator are symmetrically arranged, and the flipping cake placing suction head and the cake taking vacuum suction head are symmetrically arranged.

[0010] A suction head is also provided above the baking recess corresponding to the cake taking mechanism. The suction head is connected via a suction manipulator or a rotary lifting cylinder so that it can be rotatably connected to a lifting state above the baking recess. The suction head is externally connected to a suction oil tank with a filter screen. The suction oil tank is connected to an oil nozzle via an oil supply pump. An oil replenishment port and a sewage discharge port are respectively provided at the top and bottom of the suction oil tank.

[0011] An oil replenishing nozzle is arranged above any one or more baking recesses corresponding to the non-cake taking mechanism, the oil replenishing nozzle and the feeding mechanism, and the oil replenishing nozzle is connected to the suction oil tank through an oil replenishing pump.

[0012] The oil supply nozzle faces the side wall of the baking recess.

[0013] The beneficial effects of the utility model are as follows: the mixed material is delivered to the baking recess through the screw extruder, and the delivery amount can be controlled by weighing to ensure the weight stability of batch production; the baking recess after the material is fed rotates with the rotating baking platform and rotates to the corresponding gas stove, the gas pipeline supplies gas and the gas is divided by the gas gas distribution valve, and the regulating valve adjusts the gas size and supplies the gas stove to burn and heat the baking recess through the gas pipe, and the material is fed into the baking recess behind in the rotating direction, and rotates after the feeding is completed, and heats the baking recess on the previous baking recess. After the next baking recess is fed and rotated, the gas burner under the previous baking recess heats and supplies a controllable amount of gas to meet the temperature changes required for baking; when feeding and baking continuously in one circle, edible oil is supplied into the baking recess through the oil replenishing nozzle, and added through the side wall spray oil, which effectively meets the oil demand for baking and takes into account the side scorch prevention; when returning to the cake taking mechanism position after one circle of rotation, the lower half of the swollen sesame cake is baked, and the cake taking robot sucks the swollen sesame cake through the cake taking vacuum suction head, and rotates vertically to The pancake is then placed in a baking pan and the baking pan is then placed in a baking pan. The pancake is then placed in a baking pan and the baking pan is then placed in a baking pan. The pan is then placed in a baking pan and the baking pan is then placed in a baking pan. The pan is then placed in a baking pan and the baking pan is then placed in a baking pan. Half of the cake is baked, thus completing the baking of the whole cake. When it rotates to the cake taking mechanism position again, the cake taking robot sucks and takes down the baked cake through the cake taking vacuum suction head. At this time, the baking recess is empty, and the suction robot drives the suction head to extend into the baking recess to suck out the residual oil. After the suction is completed, it continues to rotate to the bottom of the feeding mechanism to complete the feeding, thus completing the automatic production of a batch of cakes. It has a high degree of automation and can adjust the heating temperature according to the baking time to avoid burning, thereby ensuring stable baking quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A top view of

[0016] Figure 3 This is a schematic diagram of the state structure of the cake taking mechanism and the turning manipulator of the utility model when used in coordination.

[0017] In the figure: base cabinet 1, gas pipeline 2, gas gas distribution valve 3, regulating valve 4, gas pipe 5, gas stove 6, rotating servo motor 7, rotating drive shaft 8, rotating baking platform 9, baking notch 10, cake taking robot 11, cake taking vacuum suction head 12, oil separator 13, vacuum pump 14, flipping robot 15, flipping cake placing suction head 16, suction head 17, suction robot 18, suction oil tank 19, oil supply pump 20, oil replenishment port 21, sewage outlet 22, oil filling nozzle 23, screw extruder 24, oil replenishment nozzle 25, oil replenishment pump 26, and rising sesame cake 27. DETAILED DESCRIPTION

[0018] The following is a further description with reference to the accompanying drawings.

[0019] Figure 1-3 As shown: a swelling pancake production equipment, including a bottom cabinet 1, a gas pipeline 2, a gas gas distribution valve 3, a regulating valve 4, a gas pipe 5, a gas stove 6, a rotating servo motor 7, a rotating drive shaft 8, a rotating baking platform 9, a baking notch 10, a cake taking manipulator 11, a cake taking vacuum suction head 12, an oil separator 13, a vacuum pump 14, a flipping manipulator 15, a flip cake placing suction head 16, a suction head 17, a suction manipulator 18, a suction oil tank 19, an oil supply pump 20, an oil replenishment port 21, a sewage outlet 22, an oil filling nozzle 23, a screw extruder 24, an oil replenishment nozzle 25, and an oil replenishment pump 26

[0020] A rotary servo motor 7 is arranged inside the bottom cabinet 1, and the rotary servo motor 7 is connected to a rotary drive shaft 8 upward, and the rotary drive shaft 8 passes through the bottom cabinet and is connected to the center of a rotary baking platform 9 arranged above the bottom cabinet. A circle of multiple baking recesses 10 are evenly arranged around the circumference of the rotary baking platform 9. A gas distribution valve 3 is arranged inside the bottom cabinet 1, and the gas distribution valve 3 is connected to a gas pipeline 4 to supply gas. A circle of multiple gas stove heads 6 are also arranged on the bottom cabinet 1. The multiple gas stove heads 6 are connected to the gas distribution valve 3 through multiple gas pipes 5 with regulating valves 4. Any three baking recesses around the center of the rotary baking platform 9 in the direction of rotation are respectively a cake taking station, an oil filling station, and a feeding station. Subsequently, any one or more baking recesses are correspondingly provided with an oil replenishment nozzle 25, and the oil replenishment nozzle 25 is connected to the suction oil tank 19 through an oil replenishment pump 26, and the oil replenishment nozzle faces the side wall of the baking recess.

[0021] The cake taking station includes a cake taking robot 11, a flipping robot 15 and a suction robot 18. Figure 3The cake-taking robot 11 and the flipping robot 15 are symmetrically arranged. The cake-taking robot 11 is connected to the cake-taking vacuum suction head 12. The cake-taking vacuum suction head 12 is externally connected to the vacuum pump 14, and an oil separator 13 is arranged on the pipeline. The cake-taking vacuum suction head 11 rotates to the baking recess above the cake-taking station, descends to suck, and rotates to send out; the flipping robot 15 is connected to the flipping cake-placing suction head 16, and the flipping cake-placing suction head 16 is symmetrically arranged with the cake-taking vacuum suction head 12 to clamp and suck the swollen baked cake 27; the suction robot 18 is connected to the suction head 17, and the suction head 17 can be rotated to the baking recess above and lifted into the baking recess. The suction head 17 is externally connected to a suction oil tank 19 with a filter.

[0022] The refueling station includes a refueling nozzle 23, and the suction oil tank 19 is connected to the refueling nozzle 23 via an oil supply pump 20. The upper part and the bottom part of the suction oil tank 19 are respectively provided with an oil replenishment port 21 and a sewage discharge port 22.

[0023] The feeding station comprises a screw extruder 24, and the discharge port of the screw extruder 24 is placed above the baking recess.

[0024] In this embodiment, the baking recess can be set to a square recess, a round recess, or a special-shaped recess according to the required shape of the expanded pancake.

[0025] In this embodiment, the refueling nozzle is an atomizing nozzle.

Claims

1. A swelling biscuit production equipment, characterized in that: The utility model comprises a bottom cabinet, wherein a rotary servo motor is arranged inside the bottom cabinet, wherein the rotary servo motor is connected to a rotary drive shaft upward, wherein the rotary drive shaft passes through the bottom cabinet and is connected to the center of a rotary baking platform arranged above the bottom cabinet, wherein a circle of multiple baking recesses are evenly arranged around the circumference of the rotary baking platform, wherein a gas distribution valve is arranged inside the bottom cabinet, wherein the gas distribution valve is connected to a gas pipeline externally to supply gas, wherein a circle of multiple gas stove heads are also arranged on the bottom cabinet, wherein the multiple gas stove heads are respectively connected to the gas distribution valve via multiple gas pipes with regulating valves, and a cake taking mechanism, an oiling nozzle and a feeding mechanism are sequentially arranged above three adjacent baking recesses around the rotation direction.

2. A swelling pancake production equipment according to claim 1, characterized in that: The baking recess is a square recess, a circular recess or a special-shaped recess.

3. The swelled biscuit production equipment according to claim 1 is characterized in that: The feeding mechanism is a screw extruder, and the discharge port of the screw extruder is placed above the baking recess.

4. The swelled biscuit production equipment according to claim 1 is characterized in that: The refueling nozzle is an atomizing nozzle.

5. The equipment for producing scallion pancakes according to claim 1, characterized in that: The cake taking mechanism is a cake taking vacuum suction head, an oil separator is arranged on the vacuum pump pipeline outside the cake taking vacuum suction head, and a cake taking manipulator is connected and rotated outside the cake taking vacuum suction head to the baking recess to descend to suck and rotate to send out.

6. The equipment for producing swelled biscuits according to claim 5 is characterized in that: It also includes a flipping manipulator, which is connected to a flipping cake placing suction head. The flipping manipulator and the cake taking manipulator are symmetrically arranged, and the flipping cake placing suction head and the cake taking vacuum suction head are symmetrically arranged.

7. The equipment for producing scallion pancakes according to claim 1 is characterized in that: A suction head is also provided above the baking recess corresponding to the cake taking mechanism. The suction head is connected via a suction manipulator or a rotary lifting cylinder so that it can be rotatably connected to a lifting state above the baking recess. The suction head is externally connected to a suction oil tank with a filter screen. The suction oil tank is connected to an oil nozzle via an oil supply pump. An oil replenishment port and a sewage discharge port are respectively provided at the top and bottom of the suction oil tank.

8. The equipment for producing scallion pancakes according to claim 1, characterized in that: An oil replenishing nozzle is arranged above any one or more baking recesses corresponding to the non-cake taking mechanism, the oil replenishing nozzle and the feeding mechanism, and the oil replenishing nozzle is connected to the suction oil tank through an oil replenishing pump.

9. The equipment for producing swelled sesame cakes according to claim 8, characterized in that: The oil supply nozzle faces the side wall of the baking recess.