Hydraulic coupler for electrical energy system
By designing the power storage components and filter components in the hydraulic coupler, the problem of dirty oil in the hydraulic coupler is solved, effective filtration and replacement of oil is achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422724148.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-11-08
AI Technical Summary
During use, the oil inside the hydraulic coupler will become dirty due to various factors, resulting in aging of the oil and degradation of the performance, reducing the service life of the hydraulic coupler.
A hydraulic coupler is designed, including a storage assembly and a filter assembly. The power storage component drives the flow of oil by storing kinetic energy and releasing it at appropriate time; the filter component realizes bidirectional flow filtration of oil through the cooperation of the filter element and magnet block.
Through the design of the power storage component and filter component, the effective filtration and replacement of the oil inside the hydraulic coupler is achieved, extending the service life of the hydraulic coupler and improving the cleanliness of the oil.
Smart Images

Figure CN222445637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic couplers, in particular to a hydraulic coupler used in an electric power energy system. Background Art
[0002] A hydraulic coupling is a device that uses the principles of liquid dynamics to achieve power transmission. It is widely used in automobiles, construction machinery and industrial equipment. It consists of a pump and a turbine. The pump is connected to the engine output shaft, and the turbine is connected to the load equipment. When the engine is running, the pump rotates and throws the engine oil (or other liquids) to the turbine, causing the turbine to rotate as well, thereby achieving power transmission. This coupling method has smooth starting and speed change characteristics, can effectively absorb impact loads, reduce mechanical wear, and improve the efficiency and reliability of the transmission system. The hydraulic coupling also has a gliding function to a certain extent, which enables it to adjust the speed when the load changes to maintain balance and stability.
[0003] However, the oil inside the hydraulic coupling will become dirty due to various factors during use, mainly due to impurities such as metal particles and rubber crumbs generated by wear, and dust and dirt from the external environment penetrating through the seals. Long-term use will cause oil aging and performance degradation, reducing the service life of the hydraulic coupling. For this reason, a hydraulic coupling for an electric power energy system is proposed. Utility Model Content
[0004] The utility model aims to provide a hydraulic coupler for an electric power system, so as to solve the problem in the background art that the oil inside the hydraulic coupler may become dirty due to various factors during use.
[0005] The technical solution of the utility model is:
[0006] It includes a hydraulic coupling body, a coupler is arranged inside the hydraulic coupling body, a driven shaft and a driving shaft which are rotatably connected to the side wall of the fixed shell are fixedly connected at the left and right ends of the coupler, and a power storage component for driving is installed on the driven shaft;
[0007] The force storage component includes a first gear fixedly connected to the driven shaft, a second gear rotatably connected inside the fixed shell and meshing with the first gear, a rotating cylinder is provided on one side of the second gear, a top cylinder is slidably connected inside the rotating cylinder, a reset spring is fixedly connected between the top cylinder and the rotating cylinder, a threaded groove is drilled on the inner wall of the top cylinder, a guide rod fixedly connected to the rotating shaft is slidably connected inside the threaded groove, a locking component for limiting the rotation of the rotating cylinder is provided on the force storage component, a filter component for filtering is fixedly connected to the force storage component through a first belt group, and the filter component is connected to a coupler, and the filter component is connected to an infusion component for driving the flow of oil through a second belt group.
[0008] Furthermore, the locking assembly includes a concave disk fixedly connected to the fixed shell through two fixing plates, a square rod is inserted into one end of the rotating cylinder, a convex disk is fixedly connected to the end of the square rod away from the rotating cylinder, a thrust spring is fixedly connected to the inner wall of the fixed shell, one end of the thrust spring is fixedly connected to a disk rotatably connected to the convex disk, and the infusion assembly includes an oil cylinder fixedly connected to the lower inner wall of the fixed shell, a movable plug is slidably connected to the inside of the oil cylinder, two support plates are fixedly connected to both ends of the oil cylinder, and a magnet block magnetically connected to the movable plug is rotatably connected between the two support plates.
[0009] By providing the infusion assembly, the magnetic force of the magnet block and the movable plug can be utilized to drive the movable plug to move, so that the oil inside the oil cylinder can be exchanged with the oil inside the driven shaft.
[0010] Furthermore, the filter assembly includes a valve housing connected to the oil cylinder through a transmission pipe, and the valve housing is connected to the coupler, a valve core fixedly connected to the first belt group is rotatably connected inside the valve housing, a filter element is fixedly connected inside the valve core, and a second belt group is fixedly connected between the filter element and the magnet block.
[0011] By setting the filter component, the filter element can be driven to rotate, thereby improving the filtering effect on the oil.
[0012] The utility model provides a hydraulic coupler for an electric power system through improvement, which has the following improvements and advantages compared with the prior art:
[0013] First, the utility model can store kinetic energy through the power storage component when the driven shaft rotates, and release the kinetic energy when the driven shaft stops rotating, thereby driving the oil to flow and achieving the effect of filtering the oil.
[0014] Second, the utility model can utilize the released kinetic energy to drive the filter element to rotate, thereby achieving two-way filtering of the oil flow and achieving the purpose of double filtering. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 It is a three-dimensional stereogram of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the hydraulic coupler body in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the power storage component in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the locking component in the utility model;
[0020] Figure 5 It is a structural schematic diagram of the infusion component and the filtering component in the utility model.
[0021] Description of reference numerals:
[0022] 1. Hydraulic coupler body; 101. Fixed shell; 102. Coupler; 103. Driven shaft; 104. Driving shaft;
[0023] 2. Power storage assembly; 201. First gear; 202. Second gear; 203. Rotating cylinder; 204. Top cylinder; 205. Return spring; 206. Rotating shaft; 207. Threaded groove; 208. Guide rod;
[0024] 3. Locking assembly; 301. Fixing plate; 302. Concave plate; 303. Square rod; 304. Convex plate; 305. Round plate; 306. Thrust spring;
[0025] 4. The first belt group;
[0026] 5. Infusion assembly; 501. Oil cylinder; 502. Moving plug; 503. Support plate; 504. Magnet block;
[0027] 6. Filter assembly; 601. Transmission pipe; 602. Valve housing; 603. Valve core; 604. Filter element;
[0028] 7. Second belt set. DETAILED DESCRIPTION
[0029] The following will be combined with the attached Figures 1 to 5 The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] The utility model provides a hydraulic coupler for an electric power system through improvement. Figure 1 - Figure 5 As shown, it includes a hydraulic coupling body 1, a coupler 102 is arranged inside the hydraulic coupling body 1, and the left and right ends of the coupler 102 are respectively fixedly connected with a driven shaft 103 and a driving shaft 104 which are rotatably connected to the side wall of the fixed shell 101, and a power storage component 2 for driving is installed on the driven shaft 103;
[0031] The power storage assembly 2 includes a first gear 201 fixedly connected to the driven shaft 103, and the fixed housing 101 is rotatably connected to a second gear 202 meshing with the first gear 201 through a vertical plate fixedly connected to the inner wall of the upper side of the fixed housing 101. Figure 2 As shown, a rotating drum 203 is arranged on one side of the second gear 202, a top drum 204 is slidably connected inside the rotating drum 203, a return spring 205 is fixedly connected between the top drum 204 and the rotating drum 203, a threaded groove 207 is cut on the inner wall of the top drum 204, a guide rod 208 fixedly connected to the rotating shaft 206 is slidably connected inside the threaded groove 207, a locking assembly 3 for limiting the rotation of the rotating drum 203 is arranged on the power storage assembly 2, the second gear 202 in the power storage assembly 2 is fixedly connected to a filtering assembly 6 for filtering through a first belt group 4, and The filter assembly 6 is communicated with the coupler 102, and the filter assembly 6 is connected to the infusion assembly 5 for driving the flow of oil through the second belt group 7. The locking assembly 3 includes a concave plate 302 fixedly connected to the fixed shell 101 through two fixed plates 301, a square rod 303 is inserted into one end of the rotating cylinder 203, and a convex plate 304 is fixedly connected to the end of the square rod 303 away from the rotating cylinder 203. The inner side wall of the fixed shell 101 is fixedly connected to a thrust spring 306, and one end of the thrust spring 306 is fixedly connected to a disc 305 rotatably connected to the convex plate 304.
[0032] It is worth noting that a one-way bearing is fixedly connected between the second gear 202 and the first belt set 4, so that when the driving shaft 104 rotates, the rotation direction of the driven shaft 103 cannot drive the first belt set 4 to rotate. Only when the driven shaft 103 reverses can the transmission purpose be achieved through the first belt set 4.
[0033] In this embodiment: the first gear 201 is driven to rotate by the driven shaft 103, and the first gear 201 drives the rotating shaft 206 to rotate by meshing with the second gear 202. Since the rotating cylinder 203 and the top cylinder 204 are slidably connected by the sliding groove clamping mode, and the rotation of the rotating cylinder 203 is restricted by the locking component 3 and cannot rotate, the rotating shaft 206 can drive the top cylinder 204 to move through the cooperation of the guide rod 208 and the thread groove 207. When the top cylinder 204 moves, the reset spring 205 is compressed to achieve the purpose of storing kinetic energy, until the top cylinder 204 pushes the locking component 3, at which time the rotating cylinder 203 is completely released, and the rotating cylinder 203 rotates;
[0034] In the initial state, the convex disc 304 is pushed by the thrust spring 306 and fits tightly with the concave disc 302. At this time, the convex disc 304 restricts the rotating drum 203 through the square rod 303, so that the rotating drum 203 cannot rotate. When the top cylinder 204 pushes the square rod 303, the square rod 303 drives the convex disc 304 to separate from the concave disc 302. At this time, the convex disc 304 is in an active state. At this time, the rotation of the driven shaft 103 can be rotated as a whole through the power storage component 2. When the driven shaft 103 stops rotating, the top cylinder 204 is reset under the elastic force of the reset spring 205. At the same time, the reset spring 205 relies on the threaded groove 207 to drive the rotating shaft 206 and the second gear 202 to rotate.
[0035] In the above embodiment, in order to enable the oil inside the coupler 102 to flow, the following method can be adopted: the infusion component 5 includes an oil cylinder 501 fixedly connected to the inner wall of the lower side of the fixed shell 101, and a movable plug 502 is slidably connected inside the oil cylinder 501. Two support plates 503 are fixedly connected at both ends of the oil cylinder 501, and a magnet block 504 magnetically connected to the movable plug 502 is rotatably connected between the two support plates 503.
[0036] In a preferred embodiment, when the second gear 202 rotates, the valve core 603 and the filter element 604 are driven to rotate 180 degrees through the first belt group 4, and the valve core 603 drives the magnet block 504 to rotate 180 degrees through the second belt group 7, so that the magnet block 504 attracts the movable plug 502 to move, and when the movable plug 502 moves, the oil passes through one of the transmission pipes 601 and the filter element 604 connected thereto and is filtered, and then enters the coupler 102, and the other end of the oil cylinder 501 sucks the oil inside the coupler 102 through the transmission pipe 601, thereby filtering and replacing the oil inside the coupler 102.
[0037] refer to Figure 4 and Figure 5 In a preferred embodiment, the filter assembly 6 includes a valve housing 602 connected to the oil cylinder 501 through a transmission pipe 601, and the valve housing 602 is connected to the coupler 102. A valve core 603 fixedly connected to the first belt group 4 is rotatably connected inside the valve housing 602. The rotating shaft of the valve core 603 passes through the valve housing 602 and is fixedly connected to the first belt group 4. When the second gear 202 rotates, the valve core 603 can be driven to rotate together through the first belt group 4. A filter element 604 is fixedly connected inside the valve core 603. A second belt group 7 is fixedly connected between the filter element 604 and the magnet block 504. The rotating rod of the magnet block 504 passes through the support plate 503 and is fixedly connected to the second belt group 7. When the valve core 603 rotates, the magnet block 504 is also driven to rotate through the second belt group 7.
[0038] It is worth noting that each time the top cylinder 204 travels a full distance, the second gear 202 can only rotate the electric valve core 603 180 degrees through the first belt group 4, and every time the valve core 603 rotates 180 degrees, the magnet block 504 can be driven to rotate 180 degrees through the second belt group 7.
[0039] In this embodiment, the filter element 604 is rotated 180 degrees so that only one end of the filter element 604 can be used to filter the oil, further improving the filtering effect.
[0040] Working principle: When in use, the driving device drives the active shaft 104 to rotate, the active shaft 104 drives the driven shaft 103 to rotate through the coupler 102, the driven shaft 103 drives the rotating shaft 206 to rotate through the meshing of the first gear 201 and the second gear 202, the rotating shaft 206 drives the top cylinder 204 to move through the guide rod 208, which compresses the reset spring 205 until the top cylinder 204 pushes the square rod 303 of the locking assembly 3, at which time the rotating cylinder 203 is released and the rotating cylinder 203 rotates;
[0041] The convex disc 304 is no longer tightly fitted with the concave disc 302 as in the initial state. At this time, the convex disc 304 is in a movable state, so that the rotation of the driven shaft 103 drives the power storage assembly 2 to rotate as a whole. When the driven shaft 103 stops rotating, the top cylinder 204 is reset under the elastic force of the reset spring 205. At the same time, the reset spring 205 drives the rotating shaft 206 and the second gear 202 to reverse by relying on the thread groove 207.
[0042] When the second gear 202 is reversed, the first belt group 4 can be driven to transmit through the one-way bearing, and the first belt group 4 drives the valve core 603 to rotate 180 degrees. The valve core 603 drives the magnet block 504 to rotate 180 degrees through the second belt group 7, so that the magnet block 504 sucks the movable plug 502 to move. When the movable plug 502 moves, the oil passes through one of the transmission pipes 601 and the filter element 604 connected thereto and is filtered, and then enters the coupler 102. At the other end of the oil cylinder 501, the magnet block 504 and the movable plug 502 repel each other, so that the oil cylinder 501 sucks the oil inside the coupler 102 through the transmission pipe 601, so as to filter and replace the oil inside the coupler 102.
[0043] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A hydraulic coupler for an electric power system, comprising a hydraulic coupler body (1), characterized in that: A coupler (102) is arranged inside the hydraulic coupler body (1), and the left and right ends of the coupler (102) are respectively fixedly connected to a driven shaft (103) and a driving shaft (104) which are rotatably connected to the side wall of the fixed shell (101), and a power storage component (2) for driving is installed on the driven shaft (103); The power storage assembly (2) comprises a first gear (201) fixedly connected to a driven shaft (103); a second gear (202) meshing with the first gear (201) is rotatably connected inside the fixed housing (101); a rotating cylinder (203) is provided on one side of the second gear (202); a top cylinder (204) is slidably connected inside the rotating cylinder (203); a return spring (205) is fixedly connected between the top cylinder (204) and the rotating cylinder (203); and a threaded inner wall of the top cylinder (204) is provided. A guide rod (208) fixedly connected to the rotating shaft (206) is slidably connected inside the threaded groove (207); a locking assembly (3) for limiting the rotation of the rotating drum (203) is provided on the power storage assembly (2); the power storage assembly (2) is fixedly connected to a filter assembly (6) for filtering via a first belt assembly (4); the filter assembly (6) is connected to a coupler (102); and the filter assembly (6) is connected to an infusion assembly (5) for driving the flow of oil via a second belt assembly (7).
2. A hydraulic coupler for an electric power system according to claim 1, characterized in that: The locking assembly (3) comprises a concave plate (302) fixedly connected to the fixed shell (101) via two fixed plates (301); a square rod (303) is inserted into one end of the rotating cylinder (203); and a convex plate (304) is fixedly connected to one end of the square rod (303) away from the rotating cylinder (203).
3. A hydraulic coupler for an electric power system according to claim 2, characterized in that: A thrust spring (306) is fixedly connected to the inner side wall of the fixed shell (101), and one end of the thrust spring (306) is fixedly connected to a circular disk (305) rotatably connected to the convex disk (304).
4. The hydraulic coupler for an electric power system according to claim 3, characterized in that: The infusion assembly (5) comprises an oil cylinder (501) fixedly connected to the inner wall of the lower side of the fixed shell (101), and a movable plug (502) is slidably connected inside the oil cylinder (501).
5. A hydraulic coupler for an electric power system according to claim 4, characterized in that: Two support plates (503) are fixedly connected to both ends of the oil cylinder (501), and a magnet block (504) magnetically connected to the movable plug (502) is rotatably connected between the two support plates (503).
6. A hydraulic coupler for an electric power system according to claim 5, characterized in that: The filter assembly (6) comprises a valve housing (602) connected to the oil cylinder (501) via a transmission pipe (601), and the valve housing (602) is connected to the coupler (102).
7. A hydraulic coupler for an electric power system according to claim 6, characterized in that: A valve core (603) fixedly connected to the first belt group (4) is rotatably connected inside the valve housing (602), a filter core (604) is fixedly connected inside the valve core (603), and a second belt group (7) is fixedly connected between the filter core (604) and the magnet block (504).