Resin processing reaction kettle with sampling mechanism

Abstract

The utility model discloses a reaction kettle with a sampling mechanism for resin processing, which belongs to the technical field of resin processing and comprises a reaction kettle, a feed inlet, a motor and a mixing rod, the feed inlet is arranged at one end of the top of the reaction kettle in a matching manner, the motor is arranged in the middle of the top of the reaction kettle in a matching manner, and the mixing rod is arranged in the reaction kettle in a matching manner. One end of the mixing rod is connected with an output shaft of the motor, and a comparison sampling mechanism and a convenient movable supporting mechanism are arranged on the outer side of the reaction kettle. The comparison sampling mechanism is arranged, and a fluid electromagnetic valve, a discharging pipe, a connecting block, a supporting inner groove, a sampling bottle, a fool-proof block and a fool-proof groove are matched for use, so that a mixed resin material body can be sampled at any time, and different positions at the two ends of the reaction kettle are sampled at the same time; according to the reaction kettle, whether materials in the reaction kettle are uniformly mixed or not can be quickly judged, so that a worker does not need to open a feeding hole to observe the materials to judge the uniformity of the materials, and the resin processing work is more convenient.

Description

Technical Field

[0001] The utility model belongs to the technical field of resin processing, in particular to a reaction kettle with a sampling mechanism for resin processing. Background Art

[0002] Resin usually refers to an organic polymer that softens or melts when heated, tends to flow under the action of external force when softened, and is solid, semi-solid, or sometimes liquid at room temperature. In the process of producing resin, the resin needs to be mixed with other additives, so a stirred reactor is needed, and thus a reactor with a sampling mechanism is needed for resin processing.

[0003] Among them, after searching, it was found that there is a patent number CN202120532020.9 A resin reactor sampling mechanism, including a reactor, and also including a primary vacuum tank and a secondary vacuum tank arranged above the reactor, a sampling tube is arranged at the bottom of the primary vacuum tank, and the sampling tube extends to the inside of the reactor, and a sampling valve is arranged on the sampling tube. This new type has the effect of avoiding waste of reactants and equipment failure; Among them, the shortcomings are as follows:

[0004] After research and analysis, it was found that although the device is equipped with a device structure for sampling the material in the reactor, the device cannot simultaneously sample the material at both ends and at different upper and lower positions in the reactor. Therefore, the device cannot judge whether the material in the reactor is evenly mixed by comparing the two samples. In addition, the device is not equipped with a device that can move the reactor arbitrarily and use a triangular support structure to efficiently support the reactor, which makes it difficult to move the reactor. It requires multiple people to lift the reactor with difficulty to move it. Utility Model Content

[0005] The purpose of the utility model is to provide a reaction kettle with a sampling mechanism for resin processing in order to solve the above-mentioned problem.

[0006] The technical solution adopted by the utility model is as follows: a reaction kettle with a sampling mechanism for resin processing, comprising a reaction kettle, a feed inlet, a motor, and a mixing rod, wherein one end of the top of the reaction kettle is equipped with a feed inlet, the middle position of the top of the reaction kettle is equipped with a motor, a mixing rod is equipped inside the reaction kettle, and one end of the mixing rod is connected to the output shaft of the motor itself, and a comparison sampling mechanism and a convenient mobile support mechanism are arranged on the outside of the reaction kettle;

[0007] The convenient mobile support mechanism includes a base, casters, a hydraulic telescopic rod, a foot seat, a support frame, and a support rod, wherein the reactor is provided with a base on the outside, casters are installed at four ends of the bottom of the base, a hydraulic telescopic rod is installed at the bottom of the base near the outside of the casters, a foot seat is fixedly installed at one end of the hydraulic telescopic rod, a support frame is welded on the top of the base, and a support rod is installed between the support frame and the top of the base by bolts.

[0008] Among them, the comparative sampling mechanism includes a fluid solenoid valve, a feed pipe, a connecting block, a supporting inner groove, a sampling bottle, an anti-idiot block, and an anti-idiot groove. Among them, fluid solenoid valves are installed at both ends of the reactor, a feed pipe is installed at one end of the fluid solenoid valve, a connecting block is installed on the outside of the pipe mouth of the feed pipe through bolts, a supporting inner groove is arranged on the inside of the connecting block, a sampling bottle is arranged on the outside of the reactor, an anti-idiot block is arranged at the bottom of the bottle mouth of the sampling bottle, and an anti-idiot groove is arranged at the top of the supporting inner groove.

[0009] There are four hydraulic telescopic rods and four footrests, and several support rods, and each group of two support rods are symmetrically arranged, and each group of two support rods forms a triangular support relationship with the support frame and the base.

[0010] Among them, the number of the anti-idiot grooves and anti-idiot blocks is the same, that is, several, and the anti-idiot grooves and the anti-idiot blocks are matched with each other, and one fluid solenoid valve is arranged at the upper end of the outer wall of one end of the reactor, and the other fluid solenoid valve is arranged at the lower end of the outer wall of the other end of the reactor, and the feed pipe of the fluid solenoid valve extends to the interior of the reactor.

[0011] Wherein, the inner wall of the reactor is provided with an anti-sticking layer.

[0012] Wherein, the anti-sticking layer is a anti-sticking layer made of polyethylene anti-sticking board material.

[0013] Wherein, the anti-sticking layer is a anti-sticking layer made of polytetrafluoroethylene plate material.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0015] 1. In the utility model, by setting a convenient mobile support mechanism, by using the base, casters, hydraulic telescopic rod, foot seat, support frame, and support rod in coordination, the reactor can be efficiently supported through a triangular support relationship, and the reactor can be driven to move arbitrarily, making the moving reactor more convenient and labor-saving.

[0016] 2. In the utility model, by setting up a comparative sampling mechanism, by making the fluid solenoid valve, the feed pipe, the connecting block, the supporting inner groove, the sampling bottle, the fool-proof block, and the fool-proof groove cooperate with each other, the mixed resin material can be sampled at any time, and by sampling from different positions at both ends of the reactor at the same time, it can be quickly determined whether the material in the reactor is mixed evenly, so that the staff no longer needs to observe the material by opening the feed port to determine the uniformity of the material, making the resin processing work more convenient and indirectly improving the efficiency.

[0017] 3. In the utility model, the anti-sticking layer is provided with a polyethylene anti-sticking plate material. Since the polyethylene anti-sticking plate material has a good effect of preventing the material from sticking, using it as an anti-sticking layer can prevent the internal material from sticking to the inner wall of the reactor when the reactor is unloaded, making the inner wall difficult to clean. In addition, in this embodiment, there is also an anti-sticking layer made of a polytetrafluoroethylene plate material. Since the polytetrafluoroethylene plate material has better anti-sticking properties than the polyethylene anti-sticking plate material, using it as the material of the anti-sticking layer can further provide the anti-sticking material performance of the inner wall of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the front side of the utility model;

[0019] Figure 2 This is a schematic diagram of the partial perspective structure of the front side of the utility model;

[0020] Figure 3 For this utility model Figure 1 The enlarged schematic diagram of the structure at A in the middle;

[0021] Figure 4 It is a schematic diagram of the local three-dimensional structure of the utility model.

[0022] Markings in the figure: 1. Base; 101. Casters; 102. Hydraulic telescopic rod; 103. Footrest; 2. Support frame; 201. Support rod; 3. Reactor; 301. Feed inlet; 302. Motor; 303. Mixing rod; 304. Anti-sticking layer; 4. Fluid solenoid valve; 401. Feeding pipe; 402. Connecting block; 4021. Support inner groove; 5. Sampling bottle; 6. Anti-fool block; 7. Anti-fool groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the utility model:

[0025] Reference Figure 1-4 A reaction kettle with a sampling mechanism for resin processing, comprising a reaction kettle 3, a feed port 301, a motor 302, and a mixing rod 303. The feed port 301 is provided at one end of the top of the reaction kettle 3, the motor 302 is provided at the middle position of the top of the reaction kettle 3, the mixing rod 303 is provided inside the reaction kettle 3, and one end of the mixing rod 303 is connected to the output shaft of the motor 302 itself, and a comparative sampling mechanism and a convenient mobile support mechanism are provided on the outside of the reaction kettle 3;

[0026] Among them, the reactor 3 has a base 1 on the outside, casters 101 are installed at the four ends of the bottom of the base 1, a hydraulic telescopic rod 102 is installed at the bottom of the base 1 near the outside of the casters 101, a foot seat 103 is fixedly installed at one end of the hydraulic telescopic rod 102, and the number of the hydraulic telescopic rod 102 and the foot seat 103 are both four, a support frame 2 is welded on the top of the base 1, and a support rod 201 is installed between the support frame 2 and the top of the base 1 by bolts, and the number of the support rods 201 is several, and each group of two is symmetrically arranged with each other, and each group of two support rods 201 forms a triangular support relationship with the support frame 2 and the base 1;

[0027] By controlling the hydraulic telescopic rod 102 to contract and drive the foot seat 103 to move, the caster 101 is in contact with the ground, so that the reactor 3 can be moved freely under the action of the foot seat 103. After the movement is completed, the hydraulic telescopic rod 102 is controlled to extend and drive the foot seat 103 to move, so that the foot seat 103 is in contact with the ground to support and fix the device.

[0028] Reference Figure 1-4 In this embodiment, fluid solenoid valves 4 are installed at both ends of the reactor 3, and one fluid solenoid valve 4 is arranged at the upper end of the outer wall of one end of the reactor 3, and the other fluid solenoid valve 4 is arranged at the lower end of the outer wall of the other end of the reactor 3, and the feed pipe of the fluid solenoid valve 4 extends into the reactor 3, and a feed pipe 401 is installed at one end of the fluid solenoid valve 4, and a connecting block 402 is installed on the outer side of the pipe mouth of the feed pipe 401 by bolts, and a supporting inner groove 4021 is arranged on the inner side of the connecting block 402, and a sampling bottle 5 is arranged outside the reactor 3, and an anti-idiot block 6 is arranged at the bottom of the bottle mouth of the sampling bottle 5, and an anti-idiot groove 7 is arranged on the top of the supporting inner groove 4021, and the number of the anti-idiot groove 7 and the anti-idiot block 6 are the same, that is, several, and the anti-idiot groove 7 and the anti-idiot block 6 are arranged in a matching manner;

[0029] The sampling bottles 5 are fixed by placing the two sampling bottles 5 into the supporting inner groove 4021 respectively and making the anti-fool blocks 6 at the bottom of the bottle mouth of the sampling bottles 5 fit with the anti-fool groove 7, and then the fluid solenoid valves 4 at both ends are started to introduce part of the resin material inside the reactor 3 into the sampling bottles 5. Since the materials taken out by the two fluid solenoid valves 4 are respectively the materials at the upper and lower ends of the reactor 3, it is possible to determine whether the materials in the reactor 3 have been evenly mixed by observing whether the viscosity of the materials in the two bottles is the same.

[0030] Reference Figure 2 In this embodiment, an anti-sticking layer 304 is provided on the inner wall of the reaction kettle 3 .

[0031] Reference Figure 2 In this embodiment, the anti-sticking layer 304 is made of a polyethylene anti-sticking plate. Since the polyethylene anti-sticking plate has a good effect of preventing the material from sticking, using it as the anti-sticking layer 304 can prevent the internal material from sticking to the inner wall of the reactor 3 when the reactor 3 is unloaded, making the inner wall difficult to clean.

[0032] Reference Figure 2 In this embodiment, the anti-sticking layer 304 is a polytetrafluoroethylene plate material. Since the polytetrafluoroethylene plate material has better anti-sticking properties than the polyethylene anti-sticking plate material, using it as the material of the anti-sticking layer 304 can further improve the anti-sticking material performance of the inner wall of the reactor 3.

[0033] Reference Figure 1-3 In this embodiment, the hydraulic pump, the motor 302, and the fluid solenoid valve 4 of the hydraulic telescopic rod 102 are all electrically connected to the external power supply through the control panel.

[0034] Working principle: First, the staff adds the resin fluid and related ingredients to be mixed into the reactor 3 from the feed port 301, then locks and seals the feed port 301, starts the motor 302 to drive the mixing rod 303 to rotate inside the reactor 3 to mix the resin material. Then, the staff fixes the sampling bottle 5 by placing the two sampling bottles 5 into the supporting inner groove 4021 respectively and making the foolproof blocks 6 at the bottom of the bottle mouth of the sampling bottle 5 fit with the foolproof groove 7, and then starts the fluid solenoid valves 4 at both ends to introduce part of the resin material inside the reactor 3 into the sampling bottle 5. The materials taken out by the solenoid valve 4 are respectively the materials at the upper and lower ends of the reactor 3. Therefore, whether the materials in the reactor 3 have been evenly mixed can be determined by observing whether the viscosity of the two bottles of materials is the same. Finally, when the reactor 3 needs to be moved, the hydraulic telescopic rod 102 can be controlled to contract to drive the foot seat 103 to move, so that the caster 101 contacts the ground, so that the reactor 3 can be moved freely under the action of the foot seat 103. After the movement is completed, the hydraulic telescopic rod 102 is controlled to extend to drive the foot seat 103 to move, so that the foot seat 103 contacts the ground to support and fix the device.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A reaction kettle with a sampling mechanism for resin processing, comprising a reaction kettle (3), a feed inlet (301), a motor (302), and a mixing rod (303), wherein one end of the top of the reaction kettle (3) is equipped with a feed inlet (301), the middle position of the top of the reaction kettle (3) is equipped with a motor (302), and a mixing rod (303) is equipped inside the reaction kettle (3), and one end of the mixing rod (303) is connected to the output shaft of the motor (302), characterized in that: The outside of the reaction kettle (3) is provided with a comparative sampling mechanism and a convenient mobile support mechanism; The convenient mobile support mechanism comprises a base (1), casters (101), a hydraulic telescopic rod (102), a foot seat (103), a support frame (2), and a support rod (201), wherein the reactor (3) has a base (1) outside, casters (101) are installed at four ends of the bottom of the base (1), a hydraulic telescopic rod (102) is installed at the bottom of the base (1) near the outside of the casters (101), and the foot seat (103) is fixedly installed at one end of the hydraulic telescopic rod (102), a support frame (2) is welded on the top of the base (1), and a support rod (201) is installed between the support frame (2) and the top of the base (1) by bolts.

2. A reaction kettle with a sampling mechanism for resin processing as claimed in claim 1, characterized in that: The comparative sampling mechanism comprises a fluid solenoid valve (4), a feed pipe (401), a connecting block (402), a supporting inner groove (4021), a sampling bottle (5), an anti-fool block (6), and an anti-fool groove (7), wherein the fluid solenoid valve (4) is installed at both ends of the reactor (3), a feed pipe (401) is installed at one end of the fluid solenoid valve (4), a connecting block (402) is installed at the outer side of the pipe mouth of the feed pipe (401) by bolts, and a supporting inner groove (4021) is arranged on the inner side of the connecting block (402), a sampling bottle (5) is arranged outside the reactor (3), an anti-fool block (6) is arranged at the bottom of the bottle mouth of the sampling bottle (5), and an anti-fool groove (7) is arranged at the top of the supporting inner groove (4021).

3. A reaction kettle with a sampling mechanism for resin processing as claimed in claim 1, characterized in that: The number of the hydraulic telescopic rods (102) and the number of the foot seats (103) are both four, and the number of the support rods (201) is a plurality, and each group of two is symmetrically arranged, and each group of two support rods (201) forms a triangular support relationship with the support frame (2) and the base (1).

4. A reaction kettle with a sampling mechanism for resin processing as claimed in claim 2, characterized in that: The number of the fool-proof grooves (7) and the fool-proof blocks (6) is the same, that is, a plurality of them, and the fool-proof grooves (7) and the fool-proof blocks (6) are arranged in a matching manner, and one fluid solenoid valve (4) is arranged at the upper end of the outer wall of one end of the reactor (3), and the other fluid solenoid valve (4) is arranged at the lower end of the outer wall of the other end of the reactor (3), and the feed pipe of the fluid solenoid valve (4) extends into the interior of the reactor (3).

5. A reaction kettle with a sampling mechanism for resin processing as claimed in claim 1, characterized in that: The inner wall of the reaction kettle (3) is provided with an anti-sticking layer (304).

6. A reaction kettle with a sampling mechanism for resin processing as claimed in claim 5, characterized in that: The anti-sticking layer (304) is an anti-sticking layer (304) made of a polyethylene anti-sticking plate.

7. A reaction kettle with a sampling mechanism for resin processing as claimed in claim 5, characterized in that: The anti-sticking layer (304) is an anti-sticking layer (304) made of a polytetrafluoroethylene plate.

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