Automatic feeding device of glass kiln

By designing an automatic feeding device including a turnover hopper, a rotating disc frame and a conveyor belt frame, the problem of traditional feeding devices forming material mountains is solved, and the uniform transportation of the material surface in the glass kiln is achieved, and the quality of glass melting is improved. Productivity.

CN222454806UActive Publication Date: 2025-02-11SHUNFAN HOUSEHOLD PROD NANTONG CO LTD
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Patent Information

Application Number
CN202420769886.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-02-11
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

Traditional spiral machine feeding devices are prone to forming material mountains in glass kilns, resulting in uneven melting of glass powder, increasing wear of spiral shafts, and affecting product quality.

Method used

An automatic feeding device is designed, including a turnover hopper, a scraper hoist, a flow channel, a rotary disk frame, a conveyor belt frame and a motor drive system. The material volume is adjusted by controlling the valve, and the swing movement of the rotary disk and the conveyor belt is adjusted. Achieve all-round coverage and transportation of the material surface.

Benefits of technology

The uniform coverage and transportation of the material surface in the kiln is achieved, the formation of material mountains is avoided, the wear of the spiral shaft is reduced, and the quality of glass melting and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of feeding devices, and discloses an automatic feeding device of a glass kiln, which comprises a turnover hopper, a scraper elevator is arranged on the right side of the turnover hopper, the lower end of the turnover hopper is connected with a flow guide channel, and a control valve is arranged at the bottom of the turnover hopper. A rotating disc frame is arranged on the lower left portion of the flow guide channel, a funnel is inserted in the middle of the top of the rotating disc frame, a rotating disc is embedded in the bottom of the inner side of the rotating disc frame, a supporting box is arranged at the bottom of the rotating disc frame, and a supporting guide rail is arranged at the upper end of the rotating disc. According to the utility model, the control valve is arranged at the bottom of the turnover hopper, the descending quantity can be adjusted and controlled, and the motor erected on the rotating disc frame drives the gear to rotate, so that the conveying belt rack stretches out or retracts relative to a supporting point, and the change of a material falling point position at the discharging end of the conveying belt can be realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of feeding devices, in particular to an automatic feeding device for a glass kiln. Background Art

[0002] Glass kiln is a key equipment in the glass manufacturing process. The main structure of glass kiln includes furnace body, heat insulation layer, burner, spray device, etc. The furnace body is made of high temperature resistant materials such as refractory bricks and metal structure to contain the molten material; the heat insulation layer is composed of refractory bricks, fused asbestos, ceramic fiber, etc., which is used to isolate the high temperature zone and the low temperature zone; the burner is responsible for burning fuel and oxygen in the combustion zone to generate high temperature; the spray device is used to spray coolant into the molten pool to adjust the temperature and control the depth of the molten pool.

[0003] The working principle of the glass kiln involves the combustion of fuel, melting, forming and cooling of glass. First, the fuel (such as heavy oil, natural gas, coal gas) reacts with the oxidant (air or oxygen) in the combustion zone to generate high temperature, so that the temperature in the kiln reaches about 1500℃, which is enough to melt the glass raw materials; during the melting process, the raw materials form uniform glass materials at high temperatures; the molten glass liquid flows out of the kiln and is blown and formed into a glass bottle liner; the formed glass is quenched and further processed into the required thermos bottle liner.

[0004] In the production process of glass bottle, the requirements for the control accuracy of raw material feeding are getting higher and higher. Feeding control includes feeding device, feeding method, etc. Feeding control directly affects the quality of glass melting. High feeding accuracy can ensure the stability of the liquid level in the kiln, uniform distribution of material mountain, easy control of hot spot temperature and other conditions that are conducive to improving glass quality. In addition, the thickness of the batch material layer added to the kiln greatly affects the melting speed of the batch material and the production capacity of the kiln. When the batch material is fed in a thin layer, the upper layer is easy to obtain heat by radiation and convection, and the lower layer obtains heat by heat conduction of the glass liquid. The components in the batch material are easy to maintain uniform distribution, which increases the speed of glass formation. However, the traditional screw machine feeding is easy to form a thick material mountain in the feeding port area, which is not conducive to the melting of glass powder. Due to the continuous increase of the material mountain, the screw machine thrust is also required to increase, and the wear of the screw shaft increases. Not only does it need to replace the screw shaft regularly, but the excessively thick material mountain will not only affect the melting effect, but also the wear of the screw shaft will affect the product quality. Therefore, an automatic feeding device for a glass kiln is urgently needed to solve the above technical problems. Utility Model Content

[0005] The utility model aims to provide an automatic feeding device for a glass furnace to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An automatic feeding device for a glass kiln comprises a turnover hopper, a scraper-type elevator is arranged on the right side of the turnover hopper, a flow guide channel is connected to the lower end of the turnover hopper, a control valve is arranged at the bottom of the turnover hopper, a rotating disk frame is arranged at the lower left of the flow guide channel, a funnel is inserted in the middle of the top of the rotating disk frame, a rotating disk is embedded in the inner bottom of the rotating disk frame, a supporting box is arranged at the bottom of the rotating disk frame, a supporting guide rail is arranged at the upper end of the rotating disk, a conveyor belt frame is installed at the upper end of the supporting guide rail, a conveyor belt driving motor is installed at one end of the conveyor belt frame, an opening is opened at the bottom of the supporting guide rail, a long rack is connected in the middle of the bottom of the conveyor belt frame and is located in the opening, a gear is meshed at the lower end of the long rack, a power motor is installed at the axis of the gear, the power motor is connected to the upper surface of the rotating disk through a mounting seat, a swing motor is installed inside the supporting box, and the output shaft of the swing motor passes through the bottom of the rotating disk frame and is connected to the bottom of the rotating disk.

[0008] As a preferred technical solution of the utility model, the rotating disk frame is in contact with the outer periphery of the rotating disk, but the two are not connected.

[0009] As a preferred technical solution of the utility model, the power motor drives the gear to rotate, so that the conveyor belt frame extends or retracts relative to the supporting point.

[0010] As a preferred technical solution of the utility model, the swing motor drives the rotating disk to rotate, so that the rotating disk rotates counterclockwise or clockwise and swings within a certain amplitude range.

[0011] As a preferred technical solution of the utility model, the conveyor belt frame can move forward and backward along the supporting guide rail.

[0012] As a preferred technical solution of the utility model, the lower end of the funnel passes through the top of the rotating disk frame and is located directly above the conveyor belt on the conveyor belt frame.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model is provided with a control valve at the bottom of the turnover hopper to adjust and control the amount of downward material. The motor mounted on the rotating disk frame drives the gear to rotate, so that the conveyor belt frame extends or retracts relative to the supporting point, thereby realizing the change of the material landing point position at the discharge end of the conveyor belt.

[0015] 2. The utility model makes the rotating disk rotate counterclockwise or clockwise within a certain range, and the conveyor belt mounted on the rotating disk frame makes a synchronous swing motion, thereby again realizing the change of the material landing point at the discharge end of the conveyor belt.

[0016] 3. The utility model is provided with a conveyor belt driving motor, under the drive of the conveyor belt driving motor, the materials dropped from the turnover hopper can be evenly delivered to the kiln, and the material surface in the kiln can be transported in an all-round manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic cross-sectional view of part of the structure of the utility model;

[0020] Figure 3 For this utility model Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0021] In the figure: 1. turnover hopper; 2. scraper elevator; 3. control valve; 4. diversion channel; 5. rotating disk frame; 6. funnel; 7. support box; 8. rotating disk; 9. support guide rail; 11. conveyor belt frame; 12. conveyor belt drive motor; 13. mounting seat; 14. power motor; 15. gear; 16. long rack; 17. opening. DETAILED DESCRIPTION

[0022] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. The different types of section lines in the drawings in the embodiments of the utility model are not marked according to the national standard, nor are there any requirements for the materials of the components, but are used to distinguish the cross-sectional views of the components in the drawings.

[0023] See also Figure 1-3An automatic feeding device for a glass kiln comprises a turnover hopper 1, a scraper-type elevator 2 is arranged on the right side of the turnover hopper 1, a guide channel 4 is connected to the lower end of the turnover hopper 1, a control valve 3 is arranged at the bottom of the turnover hopper 1, a rotating disk frame 5 is arranged at the lower left of the guide channel 4, a funnel 6 is inserted in the middle of the top of the rotating disk frame 5, a rotating disk 8 is embedded in the inner bottom of the rotating disk frame 5, a supporting box 7 is arranged at the bottom of the rotating disk frame 5, a supporting guide rail 9 is arranged at the upper end of the rotating disk 8, and a conveyor belt frame is installed at the upper end of the supporting guide rail 9 11, a conveyor belt driving motor 12 is installed at one end of the conveyor belt frame 11, an opening 17 is opened at the bottom of the support guide track 9, a long rack 16 is connected to the middle of the bottom of the conveyor belt frame 11 and is located in the opening 17, a gear 15 is meshed at the lower end of the long rack 16, a power motor 14 is installed at the axis of the gear 15, the power motor 14 is connected to the upper surface of the rotating disk 8 through the mounting seat 13, a swing motor 18 is installed inside the support box 7, and the output shaft of the swing motor 18 passes through the bottom of the rotating disk frame 5 and is connected to the bottom of the rotating disk 8.

[0024] The rotating disk frame 5 is in contact with the outer periphery of the rotating disk 8, but the two are not connected.

[0025] The power motor 14 drives the gear 15 to rotate, so that the conveyor belt frame 11 extends or retracts relative to the supporting point.

[0026] The swing motor 18 drives the rotating disk 8 to rotate, so that the rotating disk 8 rotates counterclockwise or clockwise within a certain range.

[0027] The conveyor belt frame 11 can move forward and backward along the supporting guide rail 9.

[0028] The lower end of the funnel 6 passes through the top of the rotating disk frame 5 and is located just above the conveyor belt on the conveyor belt frame 11 .

[0029] The working principle and use process of the utility model are as follows: firstly, since the feeding port of the glass kiln is above the furnace body and at a certain height from the ground, a scraper type elevator 2 is arranged to transport the premixed raw materials in the ground silo to the turnover hopper 1 above the conveyor belt by the elevator, and a control valve 3 is arranged at the bottom of the hopper to adjust and control the amount of downward material;

[0030] The power motor 14 mounted on the rotating disk frame 5 drives the gear 15 to rotate, so that the conveyor belt frame 11 extends or retracts relative to the supporting point, thereby changing the material landing point at the discharge end of the conveyor belt;

[0031] The swing motor 18 drives the rotating disk 8 to rotate, and the rotating disk 8 rotates and swings in a left or right direction within a certain range, and the conveyor belt mounted on the rotating disk frame 5 swings synchronously, so that the material landing point at the discharge end of the conveyor belt can be changed again;

[0032] The material dropped from the turnover hopper 1 passes through the guide channel 4 and the funnel 6 and falls onto the conveyor belt on the conveyor belt frame 11, and by starting the conveyor belt drive motor 12, the material dropped from the turnover hopper 1 can be evenly delivered to the kiln under the drive of the conveyor belt drive motor 12, and the material surface in the kiln can be transported in all directions. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0033] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.

Claims

1. An automatic feeding device for a glass furnace, comprising a turnover hopper (1), characterized in that: A scraper elevator (2) is arranged on the right side of the turnover hopper (1), a guide channel (4) is connected to the lower end of the turnover hopper (1), a control valve (3) is arranged at the bottom of the turnover hopper (1), a rotating disk frame (5) is arranged at the lower left of the guide channel (4), a funnel (6) is inserted in the middle of the top of the rotating disk frame (5), a rotating disk (8) is embedded in the inner bottom of the rotating disk frame (5), a supporting box (7) is arranged at the bottom of the rotating disk frame (5), a supporting guide rail (9) is arranged at the upper end of the rotating disk (8), a conveyor belt frame (11) is installed at the upper end of the supporting guide rail (9), and the conveyor belt frame (11) is arranged on the upper end of the conveyor belt frame (11). A conveyor belt driving motor (12) is installed at one end of the support guide rail (9), an opening (17) is opened at the bottom of the support guide rail (9), a long rack (16) is connected to the middle of the bottom of the conveyor belt frame (11) and is located in the opening (17), a gear (15) is meshed at the lower end of the long rack (16), a power motor (14) is installed at the axis of the gear (15), the power motor (14) is connected to the upper surface of the rotating disk (8) through a mounting seat (13), a swing motor (18) is installed inside the support box (7), and the output shaft of the swing motor (18) passes through the bottom of the rotating disk frame (5) and is connected to the bottom of the rotating disk (8).

2. The automatic feeding device for a glass furnace according to claim 1, characterized in that: The rotating disk frame (5) is in contact with the outer periphery of the rotating disk (8), but the two are not connected.

3. The automatic feeding device for a glass furnace according to claim 1, characterized in that: The power motor (14) drives the gear (15) to rotate, so that the conveyor belt frame (11) extends or retracts relative to the supporting point.

4. The automatic feeding device for a glass furnace according to claim 1, characterized in that: The swing motor (18) drives the rotating disk (8) to rotate, so that the rotating disk (8) rotates counterclockwise or clockwise within a certain range.

5. The automatic feeding device for a glass furnace according to claim 1, characterized in that: The conveyor belt frame (11) can move forward and backward along the supporting guide rail (9).

6. The automatic feeding device for a glass furnace according to claim 1, characterized in that: The lower end of the funnel (6) passes through the top of the rotating disk frame (5) and is located directly above the conveyor belt on the conveyor belt frame (11).