Full-automatic film covering, turning and throwing device

Abstract

The utility model provides a full-automatic film mulching, turning and throwing device, relates to the technical field of aerobic fermentation and composting, and solves the technical problem of low efficiency of manual film mulching and film rolling in the prior art. The full-automatic film covering turning and throwing device comprises an advancing track, a turning and throwing device and a turning and throwing device. The advancing track comprises a first track and a second track, the two ends of the film rolling device rolling shaft are erected on the first track and the second track, and the film rolling device rolling shaft is arranged on the advancing track in a rolling mode; the driving structure is arranged on the first track or the second track in a rolling mode, and the driving structure is in transmission connection with the film rolling device rolling shaft and used for driving the film rolling device rolling shaft to roll along the advancing track. The full-automatic film covering and turning device can automatically complete film covering, film rolling and turning, and improves the film covering and rolling efficiency and the fermentation effect.

Description

Technical Field

[0001] The utility model relates to the technical field of aerobic fermentation composting, in particular to a fully automatic film covering and composting device. Background Art

[0002] There are two types of film-covered aerobic fermentation stacks: with walls and without walls. Many have been built and put into operation. Usually, the size of the stacks is 30m*8m*1.5m or 50m*8m*1.5m, and some are non-standard. The manure from the ranch cowshed enters the collection tank of the solid-liquid separation workshop through the manure ditch or the manure suction truck. Generally, there are collection tanks, clear liquid tanks, solid-liquid separators, and secondary extruders in the solid-liquid separation workshop. The materials in the clear liquid tank are sent to the solid-liquid separator through a submersible sewage pump to separate the clear liquid and solid materials. The clear liquid goes to the clear liquid tank and the solid materials go to the secondary extrusion. The solid materials coming out of the secondary extruder become the raw materials for aerobic fermentation in the stacks. The 30m*8m*1.5m or 50m*8m*1.5m stacks generally undergo 10 days of aerobic process to degrade the germs and moisture in the solids. A blower will be installed on one side of the stack to provide oxygen during the stacking process so that it can provide sufficient oxygen for fermentation. During the fermentation process, the temperature will gradually increase. During the fermentation process, the film cloth needs to be covered to prevent rainwater from entering, prevent oxygen loss, and protect the temperature in the warehouse. After the fermentation raw materials are stacked, the film cloth needs to be covered and fixed. After the various indicators of the aerobic fermentation cycle are met, the film cloth needs to be removed before the stack is unloaded and loaded by a forklift to be transported to the cowshed for back to the bed.

[0003] Generally, small farms with less than 5,000 heads have 2-3 stacks, and those with more than 10,000 heads have 5 stacks or more, with the size of 50m*8m*1.5m. In a 10-day cycle, two manual operations are required for film covering, and one stack requires 4 people to pull the film cloth, which takes 30 minutes, and two people take nearly 60 minutes. When there are many stacks on large farms, there are not so many people, so they can only cover the film one by one, and generally there are two people in one shift. There are also many large farms in this project. If there are 5 stacks and one shift of 2 people, it will take an entire afternoon to cover the film, which is very time-consuming, labor-intensive and labor-intensive. Utility Model Content

[0004] The purpose of the utility model is to provide a fully automatic film coating and flipping device to solve the technical problem of low efficiency of manual film coating and film rolling in the prior art. The preferred technical solution among the many technical solutions provided by the utility model can produce many technical effects as described below.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The fully automatic film coating and flipping device provided by the utility model comprises:

[0007] A travel track, comprising a first track and a second track arranged in parallel;

[0008] A film rolling roller, both ends of which are mounted on the first track and the second track, and the film rolling roller is rollingly arranged on the travel track;

[0009] A driving structure is rollingly arranged on the first track or the second track, and the driving structure is drivingly connected to the film rolling roller to drive the film rolling roller to roll along the travel track.

[0010] Preferably, it further comprises a flipping structure, wherein the flipping structure comprises a support plate and a flipping assembly arranged on the support plate;

[0011] Two groups of first guide rail rollers are respectively arranged at both ends of the support plate, and the two groups of first guide rail rollers are respectively clamped on both sides of the first track and both sides of the second track in a rolling manner, so that the support plate is rollingly arranged on the travel track.

[0012] Preferably, a sliding structure is provided on the support plate, and the material turning assembly is provided on the sliding structure, so that the material turning assembly can reciprocate along the length direction of the support plate through the sliding structure.

[0013] Preferably, the material turning assembly includes a material turning motor and a material turning impeller, and the material turning motor is drivingly connected to the material turning impeller to drive the material turning impeller to rotate.

[0014] Preferably, two groups of the material turning impellers are provided, the two groups of the material turning impellers are coaxially arranged, and the axes of the material turning impellers are parallel to the film rolling roller.

[0015] Preferably, a slot is provided on the material turning impeller.

[0016] Preferably, it further comprises a tank shifting vehicle, on which a steel structure support frame is provided, and the tank shifting vehicle transports the film winding roller and the flipping structure through the support frame.

[0017] Preferably, two opposite axis rollers are provided at both ends of the film rolling roller, and the two opposite axis rollers at both ends of the film rolling roller respectively cooperate with the first track and the second track, so that the film rolling roller is rollingly mounted on the first track and the second track.

[0018] Preferably, a fixed seat is provided on the first rail or the second rail, the driving structure is provided on the fixed seat, two groups of second guide rail rollers are provided at the bottom of the fixed seat, and the two groups of second guide rail rollers are rollingly clamped on both sides of the first rail or the second rail.

[0019] Preferably, the driving structure comprises a travel motor, a reducer and a coupling, the travel motor is arranged on the fixed seat, and the coupling is drivingly connected to the roller of the film winder.

[0020] The beneficial effects of the utility model are as follows: the fully automatic film coating and turning device provided by the utility model comprises a travel track, which is composed of a first track and a second track arranged in parallel, the travel track is arranged on the strip pile wall, each strip pile wall is arranged with the same travel track, a film winding roller is arranged on the travel track, the film winding roller is rollingly arranged on the parallel travel track, the driving structure is transmission-connected with the film winding roller, and can drive the film winding roller to roll along the track of the travel track. When using the fully automatic film coating and turning device provided by the utility model, by fixing one end of the film on the film winding roller, the film coating can be completed as the film winding roller rolls, the film coating process is efficient, and no manual film coating is required, which greatly improves the film coating and film rolling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a three-dimensional diagram of the utility model;

[0023] Figure 2 It is a front view of the utility model;

[0024] Figure 3 It is a side view of the utility model;

[0025] Figure 4 It is a partial structural schematic diagram of the utility model.

[0026] In the figure, 1 is the travel track; 2 is the first track; 3 is the second track; 4 is the film winding roller; 5 is the axle roller; 6 is the fixed seat; 7 is the second guide roller; 8 is the travel motor; 9 is the coupling; 10 is the support plate; 11 is the first guide roller; 12 is the material turning motor; 13 is the material turning impeller; 14 is the slot. DETAILED DESCRIPTION

[0027] Please refer to the attached figure below Figure 1 to Figure 4And the text content understands the content of the utility model and the difference between the utility model and the prior art. The following is a further detailed description of the technical solution (including the preferred technical solution) of the utility model by means of the accompanying drawings and the enumeration of some optional embodiments of the utility model. It should be noted that: any technical feature and any technical solution in the present embodiment are one or more of a variety of optional technical features or optional technical solutions. In order to describe the need for brevity, it is impossible to exhaustively list all the alternative technical features and alternative technical solutions of the utility model in this document, and it is not convenient for the implementation of each technical feature to emphasize that it is one of the optional multiple implementations, so those skilled in the art should know that: any technical means provided by the utility model can be replaced or any two or more technical means or technical features provided by the utility model can be combined with each other to obtain a new technical solution. Any technical feature and any technical solution in this embodiment do not limit the scope of protection of the utility model. The scope of protection of the utility model should include any alternative technical solutions that can be thought of by those skilled in the art without creative labor and new technical solutions obtained by combining any two or more technical means or technical features provided by the utility model.

[0028] In the description of the present invention, it should be noted that, unless otherwise specified, "multiple" means two or more than two; the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0030] The utility model provides a fully automatic film covering and turning device which can automatically complete film covering, film rolling and turning, thereby improving film covering and film rolling efficiency and fermentation effect.

[0031] Combine the following Figure 1 to Figure 4The technical solution provided by the utility model is described in more detail.

[0032] The utility model provides a fully automatic film covering and flipping device, comprising:

[0033] A travel track 1, comprising a first track 2 and a second track 3 arranged in parallel;

[0034] A film rolling roller 4, wherein two ends of the film rolling roller 4 are provided with a pair of rollers 5, and the pair of rollers 5 at the two ends of the film rolling roller 4 are respectively matched with the first track 2 and the second track 3, so that the two ends of the film rolling roller 4 are mounted on the first track 2 and the second track 3, and the film rolling roller 4 is rollingly arranged on the travel track 1;

[0035] The driving structure is rollingly arranged on the first track 2 or the second track 3 , and the driving structure is drivingly connected to the film winding roller 4 to drive the film winding roller 4 to roll along the traveling track 1 .

[0036] The fully automatic film coating and turning device provided by the utility model comprises a travel track 1, which is composed of a first track 2 and a second track 3 arranged in parallel. The travel track 1 is arranged on a strip pile wall, and each strip pile wall is provided with an identical travel track 1. A film rolling roller 4 is arranged on the travel track 1, and the film rolling roller 4 is rollingly arranged on the parallel travel track 1. The driving structure is transmission-connected with the film rolling roller 4, and can drive the film rolling roller 4 to roll along the track of the travel track 1. When using the fully automatic film coating and turning device provided by the utility model, by fixing one end of the film on the film rolling roller 4, the film coating can be completed as the film rolling roller 4 rolls. The film coating process is efficient and does not require manual film coating, thereby greatly improving the film coating efficiency.

[0037] It should be noted that in the above embodiment, the film roller 4 is connected to the travel track 1 through the axial roller 5, the size can be perfectly matched, the power resistance is small, and it can ensure that the film roller 4 rolls smoothly on the travel track 1 to ensure the coating effect.

[0038] Specifically, a fixed seat 6 is arranged on the first rail 2 or the second rail 3 , the driving structure is arranged on the fixed seat 6 , two groups of second guide rail rollers 7 are arranged at the bottom of the fixed seat 6 , and the two groups of second guide rail rollers 7 are rollingly clamped on both sides of the first rail 2 or the second rail 3 .

[0039] In this specific embodiment, a fixed seat 6 is provided, the fixed seat 6 is rolled on the travel track 1 through the second guide roller 7, and a driving structure is provided on the fixed seat 6, so that the driving structure can roll on the travel track 1 following the film winder roller.

[0040] It can be understood that in this embodiment, the driving structure is rolled on the travel track 1 by setting the second guide rail roller 7. In other embodiments of the utility model, the rolling of the fixed seat 6 can also be achieved by other forms of rollers. For example, the fixed seat 6 is mounted above the first guide rail and the second guide rail, and the rolling of the fixed seat 6 is achieved by setting rollers at the bottom of the fixed seat 6.

[0041] More specifically, the driving structure includes a traveling motor 8 and a coupling 9 . The traveling motor 8 is disposed on the fixing seat 6 , and the coupling 9 is drivingly connected to the film winding roller 4 .

[0042] Furthermore, it also includes a flipping structure, which includes a support plate 10 and a flipping assembly arranged on the support plate 10;

[0043] Two groups of first guide rail rollers 11 are respectively arranged at both ends of the support plate 10 , and the two groups of first guide rail rollers 11 are respectively clamped on both sides of the first track 2 and both sides of the second track 3 to enable the support plate 10 to be rolled on the travel track 1 .

[0044] In this further improvement, a turning and throwing structure is also provided, which is used to stir the material to make the material distribution more even, increase the water evaporation, reduce the overall water content, fully disinfect harmful bacteria, and improve the fermentation effect.

[0045] The flipping structure includes a support plate 10 and a flipping assembly arranged on the support plate 10. The support plate 10 is rollingly arranged on the travel track 1 through two groups of first guide rollers 11, so as to realize flipping of the material while laminating.

[0046] It can be understood that in some other embodiments of the present invention, by arranging the flipping structure and the film rolling roller 4 to move synchronously, it is ensured that when the film rolling roller 4 moves for coating, the flipping structure can follow the movement to flip the material.

[0047] Optionally, one end of the support plate 10 is connected to the fixed seat 6, and the other end of the support plate 10 is connected to the travel track 1 through the second guide roller 7, thereby realizing the synchronous movement of the flipping structure and the film winding roller 4.

[0048] In some embodiments of the present invention, a sliding structure is provided on the support plate 10 , and the material turning assembly is provided on the sliding structure, so that the material turning assembly can reciprocate along the length direction of the support plate 10 through the sliding structure.

[0049] Specifically, the sliding structure includes a guide rail, a slider and a motor screw assembly. The guide rail and the slider cooperate with each other. The motor screw is used to drive the slider to slide along the guide rail. The guide rail is arranged on the support plate 10, and the turning assembly is arranged on the slider.

[0050] It should be noted that the sliding structure is a conventional reciprocating structure, which will not be described in detail here. The sliding structure can also be completed by using other reciprocating structures in the prior art.

[0051] In some embodiments of the present invention, the material turning assembly includes a material turning motor 12, a reducer and a material turning impeller 13, and the material turning motor 12 is transmission-connected to the material turning impeller 13 to drive the material turning impeller 13 to rotate.

[0052] The material turning impeller 13 is provided with two groups, the two groups of material turning impellers 13 are coaxially arranged, and the axis of the material turning impeller 13 is parallel to the film rolling device roller 4. A clamping groove 14 is provided on the material turning impeller 13.

[0053] In the above embodiment, by providing the material turning impeller 13, the material turning motor 12 drives the material turning impeller 13 to rotate, so that the material can be turned over and distributed more evenly, the water evaporation amount is increased, the overall moisture content is reduced, and harmful bacteria are fully disinfected.

[0054] By providing two groups of material turning impellers 13, and the two groups of material turning impellers 13 are coaxially arranged, and the axis of the material turning impeller 13 is parallel to the film rolling roller 4, the two groups of material turning impellers 13 turn at the same time to improve the turning effect; and a slot 14 is provided on the turning impeller to reduce the situation where the material is missed or cannot be turned over.

[0055] Specifically, the material turning impeller 13 has three blades, and a slot 14 is provided on each blade.

[0056] In some embodiments of the utility model, a tank shifting vehicle is further included. A steel structure support frame is provided on the tank shifting vehicle. The tank shifting vehicle transports the film rolling roller 4 and the flipping structure through the support frame.

[0057] In this further improvement, the slot shifting vehicle can realize the transportation of the film rolling roller 4 and the flipping structure, and the support frame can support the film rolling roller 4 and the flipping structure, so that the slot shifting vehicle can quickly remove the film rolling roller 4 and the flipping structure from the traveling track 1 or place them on the traveling track 1.

[0058] The fully automatic film coating and turning device provided by the utility model is used for a large-scale bed material fermentation system in a pasture. The turning structure is used to turn the material automatically so that the material can be fermented evenly, keep the temperature continuously rising, and improve the sterilization rate so that the sterilization of microorganisms and bacteria is more thorough. The turning structure makes it easier to reduce the moisture content of the material. The film rolling roller 4 can free the workers from spending a long time to take care of it. The fully automatic processing does not require manual labor. It can also be used for organic fertilizer fermentation or greenhouse planting.

[0059] In the description of this specification, the description with reference to the terms "example", "embodiment" or "some embodiments" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0060] Of course, the invention is not limited to the above-mentioned embodiments, and those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the invention, and these equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A fully automatic film coating and flipping device, characterized in that: include: A travel track, comprising a first track and a second track arranged in parallel; A film rolling roller, both ends of which are mounted on the first track and the second track, and the film rolling roller is rollingly arranged on the travel track; A driving structure is rollingly arranged on the first track or the second track, and the driving structure is drivingly connected to the film rolling roller to drive the film rolling roller to roll along the travel track.

2. The fully automatic film coating and flipping device according to claim 1 is characterized in that: It also includes a flipping structure, which includes a support plate and a flipping assembly arranged on the support plate; Two groups of first guide rail rollers are respectively arranged at both ends of the support plate, and the two groups of first guide rail rollers are respectively clamped on both sides of the first track and both sides of the second track in a rolling manner, so that the support plate is rollingly arranged on the travel track.

3. The fully automatic film coating and flipping device according to claim 2 is characterized in that: A sliding structure is arranged on the support plate, and the material turning assembly is arranged on the sliding structure, so that the material turning assembly can reciprocate along the length direction of the support plate through the sliding structure.

4. The fully automatic film coating and flipping device according to claim 2 is characterized in that: The material turning assembly comprises a material turning motor and a material turning impeller. The material turning motor is transmission-connected to the material turning impeller to drive the material turning impeller to rotate.

5. The fully automatic film coating and flipping device according to claim 4 is characterized in that: The material turning impellers are provided in two groups, the two groups of material turning impellers are coaxially arranged, and the axes of the material turning impellers are parallel to the roller of the film rolling device.

6. The fully automatic film coating and flipping device according to claim 5 is characterized in that: The material turning impeller is provided with a clamping groove.

7. The fully automatic film coating and flipping device according to claim 2 is characterized in that: It also includes a tank shifting vehicle, on which a steel structure support frame is provided, and the tank shifting vehicle transports the film rolling device roller and the flipping structure through the support frame.

8. The fully automatic film coating and flipping device according to any one of claims 1 to 7, characterized in that: Axial rollers are arranged at both ends of the film rolling roller, and the axial rollers at both ends of the film rolling roller respectively cooperate with the first track and the second track, so that the film rolling roller is rotatably mounted on the first track and the second track.

9. The fully automatic film coating and flipping device according to any one of claims 1 to 7, characterized in that: A fixing seat is arranged on the first track or the second track, the driving structure is arranged on the fixing seat, two groups of second guide rail rollers are arranged at the bottom of the fixing seat, and the two groups of second guide rail rollers are rollingly clamped on both sides of the first track or the second track.

10. The fully automatic film coating and flipping device according to claim 9, characterized in that: The driving structure comprises a travel motor, a reducer and a coupling. The travel motor is arranged on the fixed seat, and the coupling is drivingly connected to the roller of the film winder.

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