Preheating device for laser cladding processing

By designing a preheating device with a structure including active roller, driven roller, annular disc, and a movable frame, the problem of inability to effectively heat large block objects and low preheating efficiency in the prior art is solved, and the problem of low preheating efficiency is achieved Efficient workpiece preheating and simplified fixing process.

CN222455222UActive Publication Date: 2025-02-11GWEIKE TECH CO LTD
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Patent Information

Application Number
CN202421265924.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing preheating device for laser cladding cannot effectively heat large block objects, and there is dirt on the surface of the workpiece before heating, resulting in low preheating efficiency.

Method used

A preheating device including a working platform, a preheating mechanism and a adjustment mechanism is designed. The preheating mechanism consists of an active roller, a driven roller, annular disc, a movable rack, etc. Through these structures, a variety of equipment of different sizes of workpieces are simultaneously wiped, cleaned and heated. The adjustment mechanism realizes the direct strain fixation of the workpiece through slides, springs, arc-shaped toothed plates and other structures.

Benefits of technology

The preheating efficiency is improved, and the large block objects can be effectively heated. Through the simultaneous operation and adjustment mechanism of multiple devices, the fixing process of the workpiece is simplified and the working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of preheating devices for laser cladding, and discloses a preheating device for laser cladding processing, which comprises a working platform, the outer wall of the bottom of the working platform is fixedly connected with a motor frame, and the output end of the motor frame is fixedly connected with a rotating rod through a coupler. Supporting legs are fixedly connected to the outer wall of the bottom of the working platform, a preheating mechanism is arranged on the working platform, an adjusting mechanism is arranged on the preheating mechanism, the preheating mechanism comprises a driving roller, the driving roller is fixedly connected to a rotating rod, a bearing frame is fixedly connected to the outer wall of the top of the working platform, and the bearing frame is fixedly connected to the rotating rod. A supporting frame is fixedly connected to the inner wall of one side of the bearing frame, and a driven roller is connected to the driving roller in a rolling mode. According to the utility model, the driving roller, the driven roller and other structures are arranged, so that when laser cladding workpieces with different sizes are processed, a plurality of devices are simultaneously and oppositely wiped, cleaned and heated, and the preheating efficiency is improved to a certain extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of preheating devices for laser cladding, in particular to a preheating device for laser cladding processing. Background Art

[0002] The preheating device for laser cladding is a technology developed in recent years and has been widely used in the manufacturing and material processing fields. When laser cladding technology was first proposed and began to be applied in actual production, the main method used at that time was continuous laser irradiation heating for cladding, and there was no special preheating device. With the advancement of materials science and the improvement of cladding quality requirements, researchers began to explore the effect of preheating on laser cladding.

[0003] After searching, Chinese patent announcement number: CN214782150U discloses a preheating device for laser cladding, including a laser cladding machine, a base column is installed at the movable end of the laser cladding machine, and a laser is installed at the bottom end of the base column. It is characterized in that it also includes a preheating mechanism, a connecting rod is provided on the top of the preheating mechanism, and a sleeve is installed at the other end of the connecting rod. The sleeve is slidably sleeved on the middle part of the base column and fastened by bolts. The utility model facilitates the disassembly and assembly of the connecting rod and the preheating mechanism by sliding the sleeve and fastening with bolts to the base column, and utilizes the infrared heater in the preheating mechanism to heat the surface of the workpiece to achieve preheating of the workpiece before laser cladding.

[0004] The above device has the following defects: relatively large block objects cannot be placed in the annular heating device, so it cannot meet the heating needs of block materials, and a certain amount of dirt remains on the surface of the workpiece before heating, resulting in preheating efficiency. Therefore, a preheating device for laser cladding processing is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a preheating device for laser cladding processing, which aims to improve the problem in the prior art that relatively large block objects cannot be placed in the annular heating device, thereby failing to meet the heating requirements of the block materials, and a certain amount of dirt remains on the surface of the workpiece before heating, resulting in preheating efficiency problems.

[0006] The cam is fixedly provided with a toothed plate, and the toothed plate is fixedly provided with a toothed plate, and the toothed plate is fixedly provided with a toothed plate.

[0007] As a further description of the above technical solution: the adjustment mechanism includes a slide, which is opened on the top outer wall of the annular disk, and a spring is fixedly connected to the inner wall of one side of the slide, and the end of the spring away from the slide is fixedly connected to a sliding plate, and the top outer wall of the sliding plate is fixedly connected to an arc-shaped tooth plate.

[0008] As a further description of the above technical solution: the inner walls on both sides of the support frame are rotatably connected to driven rollers through bearings, the two ends of the driven rollers pass through the outer walls on both sides of the support frame, and the annular disk is rollingly connected to the side outer walls of the driven rollers.

[0009] As a further description of the above technical solution: the annular disk is hinged on the top outer wall of the support frame, there are two heating plates, and the two heating plates are fixedly connected to the top outer wall and side outer wall of the hair dryer respectively, and the movable frame is rotatably connected to the top outer wall of the bearing frame through a bearing.

[0010] As a further description of the above technical solution: a baffle is fixedly connected to the top outer wall of the movable frame, and a collection box is slidably connected to the inner walls on both sides of the supporting legs.

[0011] As a further description of the above technical solution: the slideway passes through the bottom outer wall of the annular disk, and the sliding plates are slidably connected to the inner walls on both sides of the slideway.

[0012] As a further description of the above technical solution: the arc-shaped tooth plate is slidably connected to the top outer wall of the annular disk.

[0013] As a further description of the above technical solution: the rotating rod is rotatably connected to the inner wall of one side of the working platform through a bearing, and the end of the rotating rod away from the motor frame passes through the top outer wall of the working platform.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, by setting up structures such as active rollers, driven rollers, annular disks, and movable frames, when laser cladding workpieces of different sizes, multiple devices can simultaneously perform wiping, cleaning, and heating operations, thereby improving the preheating efficiency to a certain extent. At the same time, it improves the problem that relatively large block objects cannot be placed in the annular heating device, thereby failing to meet the heating requirements of the block materials, and a certain amount of dirt remains on the surface of the workpiece before heating, resulting in preheating efficiency problems.

[0016] 2. In the present invention, by setting up structures such as slideways, springs, and arc-shaped tooth plates, different-sized workpieces for laser cladding can be directly placed and strain-clamped to fix them. This improves the traditional fixation method that requires adjusting the size in advance and then placing the workpiece for fixation. The operation process is relatively cumbersome, which is not conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall front view of a preheating device for laser cladding processing proposed by the present invention;

[0018] Figure 2 This is a schematic side view of the overall preheating device for laser cladding processing proposed by the present invention;

[0019] Figure 3 This is a schematic diagram of a preheating mechanism of a preheating device for laser cladding processing proposed by the present invention;

[0020] Figure 4 This is a schematic diagram of the adjustment mechanism of a preheating device for laser cladding processing proposed by the utility model.

[0021] Legend:

[0022] 1. Working platform; 2. Motor frame; 3. Rotating rod; 4. Support foot; 5. Preheating mechanism; 51. Active roller; 52. Bearing frame; 53. Support frame; 54. Driven roller; 55. Annular disk; 56. Movable frame; 57. Brush plate; 58. Baffle; 59. Blower; 510. Collecting box; 6. Heating plate; 7. Adjusting mechanism; 71. Slide; 72. Spring; 73. Sliding plate; 74. Arc tooth plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Reference Figure 1-Figure 3 , the utility model provides an embodiment: a preheating device for laser cladding processing, including a working platform 1, the bottom outer wall of the working platform 1 is fixedly connected to a motor frame 2, the output end of the motor frame 2 is fixedly connected to a rotating rod 3 through a coupling, the bottom outer wall of the working platform 1 is fixedly connected to a supporting foot 4, and the overall equipment of the working platform 1 is supported by the supporting foot 4. A preheating mechanism 5 is provided on the working platform 1, and an adjusting mechanism 7 is provided on the preheating mechanism 5. The preheating mechanism 5 includes an active roller 51, which is fixedly connected to the rotating rod 3, the top outer wall of the working platform 1 is fixedly connected to a bearing frame 52, and the inner wall of one side of the bearing frame 52 is fixedly connected to a support frame 53, the active roller 51 is fixedly connected to the rotating rod 3, and the top outer wall of the working platform 1 is fixedly connected to the bearing frame 52. The inner wall of one side of the bearing frame 52 is fixedly connected to the support frame 53. A driven roller 54 is routtlingly connected to the roller 51. By arranging the active roller 51 and the driven roller 54 to cooperate with each other, the driven roller 54 drives the movable frame 56 and the annular disk 55 to rotate at the same time. The driven roller 54 is routtlingly connected to the annular disk 55. The driven roller 54 is routtlingly connected to the movable frame 56. The top outer wall of the movable frame 56 is fixedly connected to a brush plate 57. The brush plate 57 is provided to wipe and clean the workpiece to be heated. The top outer wall of the movable frame 56 is fixedly connected to a hair dryer 59. The hair dryer 59 is provided to blow away dust on the workpiece to be heated. A heating plate 6 is fixedly connected to the outer wall of one side of the hair dryer 59. The heating plate 6 is provided to preheat the workpiece before laser cladding processing.

[0025] Reference Figure 2-Figure 3 The inner walls of both sides of the support frame 53 are rotatably connected to the driven rollers 54 through bearings. The two ends of the driven rollers 54 pass through the outer walls of both sides of the support frame 53. The annular disk 55 is rotatably connected to the side outer walls of the driven rollers 54. The annular disk 55 is hinged to the top outer wall of the support frame 53. By setting the annular disk 55, preheated workpieces of different sizes can be placed on the annular disk 55. There are two heating plates 6, and the two heating plates 6 are respectively fixedly connected to the top outer wall and the side outer wall of the blower 59. The movable frame 56 is rotatably connected to the top outer wall of the bearing frame 52 through bearings. The top outer wall of the movable frame 56 is fixedly connected to a baffle 58. The baffle 58 is provided to reduce the dust from being blown away to the outside of the movable frame 56. The inner walls of both sides of the supporting foot 4 are slidably connected to the collecting box 510. The dirt and dust on the workpiece are collected by setting the collecting box 510. The rotating rod 3 is rotatably connected to the inner wall of one side of the working platform 1 through a bearing. The end of the rotating rod 3 away from the motor frame 2 passes through the top outer wall of the working platform 1.

[0026] Reference Figure 3-Figure 4The cam 73 is fixed on the top of the cam 71 and the cam 74 is fixed on the top of the cam 71. The cam 73 is fixed on the top of the cam 71 and the cam 74 is fixed on the top of the cam 71.

[0027] Working principle: By turning on the motor frame 2, the rotating rod 3 rotates, and the rotation of the rotating rod 3 drives the active roller 51 to rotate, and the rotation of the active roller 51 drives the driven roller 54 to rotate, and the rotation of the driven roller 54 drives the movable frame 56 and the annular disk 55 to rotate at the same time, so that the movable frame 56 and the annular disk 55 rotate in different directions, and the rotation of the movable frame 56 drives the brush plate 57 to move, and the brush plate 57 moves to wipe and clean the workpiece. At the same time, the movement of the annular disk 55 drives the hair dryer 59 and the heating plate 6 to blow off the dust on the surface of the workpiece and preheat it, so that multiple devices can be operated at the same time to improve the preheating and cleaning efficiency. At the same time, the laser cladding processing belt preheated workpiece is directly placed on the annular disk 55 to extrude the arc tooth plate 74, and the laser cladding processing preheated workpiece is clamped to the bottom of the arc tooth plate 74 through the curved surface of the arc tooth plate 74.

[0028] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A preheating device for laser cladding processing, comprising a working platform (1), characterized in that: The bottom outer wall of the working platform (1) is fixedly connected to a motor frame (2), the output end of the motor frame (2) is fixedly connected to a rotating rod (3) via a coupling, the bottom outer wall of the working platform (1) is fixedly connected to a supporting foot (4), a preheating mechanism (5) is provided on the working platform (1), the preheating mechanism (5) is provided with an adjusting mechanism (7), the preheating mechanism (5) comprises an active roller (51), the active roller (51) is fixedly connected to the rotating rod (3), the top outer wall of the working platform (1) is fixedly connected to a shaft A bearing frame (52), a support frame (53) is fixedly connected to an inner wall of one side of the bearing frame (52), a driven roller (54) is rollingly connected to the active roller (51), a ring disk (55) is rollingly connected to the driven roller (54), a movable frame (56) is rollingly connected to the driven roller (54), a brush plate (57) is fixedly connected to the top outer wall of the movable frame (56), a hair dryer (59) is fixedly connected to the top outer wall of the movable frame (56), and a heating plate (6) is fixedly connected to the outer wall of one side of the hair dryer (59).

2. A preheating device for laser cladding processing according to claim 1, characterized in that: The adjusting mechanism (7) comprises a slideway (71), wherein the slideway (71) is provided on the top outer wall of the annular disk (55), a spring (72) is fixedly connected to an inner wall of one side of the slideway (71), an end of the spring (72) away from the slideway (71) is fixedly connected to a sliding plate (73), and an arc-shaped toothed plate (74) is fixedly connected to the top outer wall of the sliding plate (73).

3. The preheating device for laser cladding processing according to claim 1, characterized in that: The inner walls on both sides of the support frame (53) are rotatably connected to driven rollers (54) via bearings, and both ends of the driven rollers (54) penetrate the outer walls on both sides of the support frame (53), and the annular disk (55) is rollingly connected to the side outer walls of the driven rollers (54).

4. The preheating device for laser cladding processing according to claim 1, characterized in that: The annular disk (55) is hinged on the top outer wall of the support frame (53), and there are two heating plates (6). The two heating plates (6) are respectively fixedly connected to the top outer wall and the side outer wall of the hair dryer (59), and the movable frame (56) is rotatably connected to the top outer wall of the bearing frame (52) through a bearing.

5. The preheating device for laser cladding processing according to claim 1, characterized in that: A baffle (58) is fixedly connected to the top outer wall of the movable frame (56), and a collection box (510) is slidably connected to the inner walls on both sides of the supporting foot (4).

6. A preheating device for laser cladding processing according to claim 2, characterized in that: The slideway (71) passes through the bottom outer wall of the annular disk (55), and the sliding plate (73) is slidably connected to the inner walls on both sides of the slideway (71).

7. The preheating device for laser cladding processing according to claim 2, characterized in that: The arc-shaped tooth plate (74) is slidably connected to the top outer wall of the annular disk (55).

8. The preheating device for laser cladding processing according to claim 1, characterized in that: The rotating rod (3) is rotatably connected to an inner wall of one side of the working platform (1) via a bearing, and an end of the rotating rod (3) away from the motor frame (2) penetrates the top outer wall of the working platform (1).

Citation Information

Patent Citations

  • Preheating device for laser cladding

    CN214782150U