Toner cartridge side cover with integrated injection molding conductive structure
Designing a toner cartridge side cover with an integrated injection molding conductive structure through integrated injection molding technology, the high production cost, unstable assembly, poor conductivity and user experience of traditional split side covers is solved, and more efficient production is achieved and a better user experience.
Patent Information
- Application Number
- CN202421092688.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The conductive edge covers of traditional split toner cartridges have problems such as high production costs, unstable assembly, poor conductivity and sealing performance, poor user experience, and complex and time-consuming installation of drum core steel shafts.
The toner cartridge side cover design adopts an integrated injection molded conductive structure, including the inner and outer parts, the inner part is equipped with conductive positioning column holes and internal circuit connection bridges, and the outer part is equipped with external contact pads, conductive square slot holes and drum core positioning columns. The holes are molded by secondary injection molding of conductive materials.
It significantly reduces production costs and assembly complexity, improves conductivity and sealing, simplifies the installation process of drum core steel shafts, and improves user experience and production efficiency.
Smart Images

Figure CN222461903U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon powder boxes, in particular to a carbon powder box side cover with an integral injection-molded conductive structure. Background Art
[0002] In traditional printing equipment, the toner cartridge is an important consumable component, and its structural design is directly related to the printing quality and service life. Early toner cartridge conductive side covers mostly adopted a split design, that is, the conductive structure and the side cover body were manufactured separately and then assembled. This method not only increased the production cost, but also may affect the conductivity and overall sealing due to the instability of the assembly process, thereby affecting the printing quality. In addition, the side cover with a split structure is prone to loosening, wear, or poor electrical connection during long-term use, which reduces the user experience. In traditional toner cartridges, the drum core steel shaft connected between the conductive side cover structure and the gear side cover structure of the toner cartridge is not only used to position and install the drum core, but also to charge the drum core. However, the production cost of each entire drum core steel shaft is high, and it is relatively complicated to install, which greatly increases the time cost of toner cartridge assembly.
[0003] Therefore, it is imperative to redesign a toner cartridge side cover with an integral injection-molded conductive structure. Utility Model Content
[0004] In view of the defects of the above-mentioned prior art, the utility model provides a toner cartridge side cover with an integrated injection-molded conductive structure, aiming to solve the problems of high production cost, unstable assembly, poor conductivity and sealing performance, poor user experience, and complex and time-consuming installation of the drum core steel shaft in traditional split-type toner cartridge conductive side covers.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a toner cartridge side cover with an integral injection-molded conductive structure, comprising an inner side portion and an outer side portion, the inner side portion being provided with a plurality of conductive positioning column holes and a plurality of internal circuit connection bridges, each of the conductive positioning column holes being used to socket and position a printing component, each of the internal circuit connection bridges being connected between the energized contacts of the printing component to form an energized circuit; the outer side portion being provided with an external contact pad corresponding to each of the internal circuit connection bridges, and the external contact pad being communicated with the internal circuit connection bridge, the side cover being penetrated by conductive square slot holes and drum core positioning column holes, a conductive steel shaft being fused-welded on the drum core positioning column holes, and the conductive square slot holes, the internal circuit connection bridges and the external contact pads being all secondary injection-molded by conductive materials.
[0006] Based on the above, the beneficial effect of a toner cartridge side cover with an integral injection-molded conductive structure is to solve the problems of high production cost, unstable assembly, poor conductivity and sealing performance, poor user experience, and complex and time-consuming installation of the drum core steel shaft existing in the traditional split-type toner cartridge conductive side cover; mainly reflected in:
[0007] 1. The utility model significantly reduces the production steps and assembly links of the conductive side cover of the toner cartridge through an integrated injection molding process, reduces the additional costs caused by separate manufacturing and assembly, improves production efficiency, and achieves effective cost control;
[0008] 2. The utility model ensures the continuity and stability of the circuit and enhances the conductive performance through integrated injection molding of key components such as the internal circuit connection bridge, the external contact pad and the conductive square slot hole;
[0009] 3. The present invention not only simplifies the chip installation process, but also ensures the stable positioning of the chip through the combination of the offset cross buckle platform and the limit block in the embedded chip seat. The buckle limiter of the offset cross buckle platform can also firmly buckle the side cover into the toner cartridge, which is convenient for users to maintain or replace in the future.
[0010] 4. The utility model adopts the design of a conductive steel shaft built into the drum core positioning column hole, which not only ensures the precise positioning of the drum core, but also realizes efficient charge transmission, and simplifies the installation procedure of the steel shaft, reducing assembly complexity, production cost and time cost.
[0011] Furthermore, a positioning circular hole is provided on the side cover, a conductive round block is secondary injection-molded in the positioning circular hole, and the conductive square slot hole is provided in the middle of the conductive round block for positioning the printing component and providing a conductive path.
[0012] Based on the above, the beneficial effect of the positioning circular hole is to ensure the injection positioning of the conductive round block and assist in building a stable conductive path; the beneficial effect of the conductive round block is to set a conductive square slot hole in the center to realize the positioning and current conduction functions of the printing component; the beneficial effect of the conductive square slot hole is to position and install the printing component.
[0013] Furthermore, an internal circuit preset groove is provided on the inner side, and the internal circuit connection bridge is secondary injection molded in the internal circuit preset groove; an external pad preset groove is provided on the outer side, and the external pad preset groove is interconnected with the internal circuit preset groove, and the external contact pad is secondary injection molded in the external pad preset groove; a printer power contact adapter groove is also provided in the center of the external contact pad.
[0014] Based on the above, the beneficial effect of the internal circuit preset groove is to optimize the internal circuit layout of the conductive edge cover and ensure the precise molding of the internal circuit connection bridge during the secondary injection molding; the beneficial effect of the internal circuit connection bridge is to bridge the printing component contacts to form a stable internal electrical circuit; the beneficial effect of the external pad preset groove is to be connected with the internal circuit preset groove to ensure that the external contact pad is accurately positioned and electrically connected to the internal circuit connection bridge; the beneficial effect of the external contact pad is to enhance the reliability of electrical contact with the printer; the beneficial effect of the printer power-on contact adapter groove is to ensure perfect fit with the printer contacts and improve power-on efficiency and stability.
[0015] Furthermore, an embedded chip seat is integrally formed on the side cover, and the embedded chip seat includes a hollow slot and an offset cross snap-in platform. A limiting block is provided on the edge of the hollow slot on one side close to the outer portion, and the chip is limited between the offset cross snap-in platform and the limiting block. The offset cross snap-in platform is provided with a snap limiting piece close to the outer edge of the side cover, and the snap limiting piece is used to limit the chip within the offset cross snap-in platform.
[0016] Based on the above, the beneficial effect of the embedded chip seat is the integrated chip mounting position, which simplifies the chip assembly process; the beneficial effect of the hollow slot is to provide a safe and stable installation space for the chip; the beneficial effect of the offset cross snap-in table is to cooperate with the limit block to achieve stable locking of the chip and enhance the shock and anti-falling capabilities; the beneficial effect of the limit block is to cooperate with the offset cross snap-in table to limit the movement of the chip and improve the stability of the chip installation; the beneficial effect of the snap limiter is to lock the chip in the snap-in table, add additional fixed insurance to prevent it from falling out during use, and snap into the toner cartridge when the conductive side cover is installed to enhance the stability of the conductive side cover installation.
[0017] Furthermore, when the side cover is installed, the buckle limiter is buckled in the toner cartridge.
[0018] Furthermore, a seal hole is integrally formed on the side cover, and the seal hole is used to guide the seal in the toner cartridge so as to facilitate removal of the seal.
[0019] In order to more clearly illustrate the above features of the present invention and the objectives to be achieved, the present invention is further described below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 : is a schematic diagram of the inner side of the utility model;
[0021] Figure 2 : is a schematic diagram of the outer side of the utility model;
[0022] Figure 3 : It is a schematic diagram of the structure of the internal circuit preset groove and the external pad preset groove of the utility model.
[0023] Explanation of the accompanying figure numbers: 1-inner part, 11-internal circuit preset slot, 12-embedded chip seat, 121-hollow slot, 122-offset cross buckle platform, 123-limit block, 124-buckle limiter, 13-seal hole, 2-outer part, 21-external pad preset slot, 3-conductive square slot hole, 4-drum core positioning column hole, 5-conductive positioning column hole, 6-internal circuit connection bridge, 7-external contact pad, 71-printer power contact adapter slot, 8-conductive round block. DETAILED DESCRIPTION
[0024] like Figure 1-Figure 3 As shown, a toner cartridge side cover with an integral injection-molded conductive structure comprises an inner portion 1 and an outer portion 2, wherein the inner portion 1 is provided with a plurality of conductive positioning post holes 5 and a plurality of internal circuit connection bridges 6, each of the conductive positioning post holes 5 is used to socket and position a printing component, and each of the internal circuit connection bridges 6 is connected between the energized contacts of the printing component to form an energized circuit; the outer portion 2 is provided with an external contact pad 7 corresponding to each of the internal circuit connection bridges 6, and the external contact pad 7 is communicated with the internal circuit connection bridge 6, the side cover is penetrated by conductive square slot holes 3 and drum core positioning post holes 4, a conductive steel shaft 41 is welded on the drum core positioning post holes 4, and the conductive square slot holes 3, the internal circuit connection bridges 6 and the external contact pads 7 are all secondary injection molded by conductive materials.
[0025] The side cover is provided with a positioning circular hole, in which a conductive round block 8 is secondary injection-molded, and the conductive square slot 3 is provided in the middle of the conductive round block 8 for positioning the printing component and providing a conductive path.
[0026] The inner portion 1 is provided with an internal circuit preset groove 11, in which the internal circuit connection bridge 6 is secondary injection molded, and the outer portion 2 is provided with an external pad preset groove 21, which is interconnected with the internal circuit preset groove 11, and in which the external pad preset groove 21 is secondary injection molded the external contact pad 7, and a printer power contact adapter groove 7 is also provided at the center of the external contact pad 7.
[0027] An embedded chip seat 12 is integrally formed on the side cover, and the embedded chip seat 12 includes a hollow slot 121 and an offset cross snap platform 122. A limiting block 123 is provided on the edge of the hollow slot 121 on the side close to the outer portion 2, and the chip is limited between the offset cross snap platform 122 and the limiting block 123. The offset cross snap platform 122 is provided with a snap limiter 124 near the outer edge of the side cover, and the snap limiter 124 is used to limit the chip within the offset cross snap platform 122.
[0028] When the side cover is installed, the buckle limiter 124 is buckled in the toner cartridge.
[0029] The side cover is integrally formed with a seal hole 13, and the seal hole 13 is used to guide the seal in the toner cartridge so as to facilitate removal of the seal.
[0030] In summary, the specific implementation of the utility model is as follows: the conductive edge cover is composed of an inner part and an outer part, and the whole is manufactured by an integral injection molding process to ensure the integrity and strength of the structure. The inner part is designed with a plurality of conductive positioning column holes for accurately receiving and fixing the printing component, and is provided with an internal circuit preset groove, in which an internal circuit connection bridge is formed by injection molding to bridge the electrical contacts of the printing component; the outer part is provided with an external pad preset groove corresponding to the position of the internal circuit connection bridge, and an external contact pad is injection molded in the groove to ensure good contact with the electrode of the printing device. In addition, a printer power contact adapter slot is specially set in the center of the external contact pad to ensure precise docking with the printer; the conductive steel shaft welded in the drum core positioning column hole together constitute the core part of the drum core conductive path, ensuring the effective transmission of charge and effective positioning of the drum core; the embedded chip seat integrates hollow slots and offset cross snap platforms, and the setting of the limit block ensures the stable installation of the chip, and the snap limiter not only locks the chip, but also snaps into the toner cartridge when the side cover is installed, enhancing the overall stability; and the side cover is also designed with a seal hole, which is convenient for users to easily remove the seal of the toner cartridge, simplifying the initial use steps.
[0031] The above description is only the optimal solution embodiment of the present invention and is not intended to limit the present invention. Various modifications or substitutions made to the present invention by those skilled in the art without departing from the essence and protection scope of the present invention should also be within the protection scope of the present invention.
Claims
1. A carbon powder cartridge side cover with an integral injection-molded conductive structure, characterized in that: The invention comprises an inner part (1) and an outer part (2), wherein the inner part (1) is provided with a plurality of conductive positioning column holes (5) and a plurality of internal circuit connection bridges (6), each of the conductive positioning column holes (5) is used to sleeve and position a printing component, and each of the internal circuit connection bridges (6) is connected between the energized contacts of the printing component to form an energized circuit; the outer part (2) is provided with an external contact pad (7) corresponding to each of the internal circuit connection bridges (6), and the external contact pad (7) is connected to the internal circuit connection bridge (6); the side cover is provided with a conductive square slot hole (3) and a drum core positioning column hole (4); a conductive steel shaft (41) is fused and welded on the drum core positioning column hole (4); the conductive square slot hole (3), the internal circuit connection bridge (6) and the external contact pad (7) are all secondary injection molded by conductive material.
2. A carbon powder box side cover with an integral injection-molded conductive structure according to claim 1, characterized in that: The side cover is provided with a positioning circular hole, a conductive round block (8) is secondary injection-molded in the positioning circular hole, and the conductive square slot hole (3) is provided in the middle of the conductive round block (8) for positioning the printing component and providing a conductive path.
3. The carbon powder box side cover with an integral injection-molded conductive structure according to claim 1, characterized in that: The inner side portion (1) is provided with an internal circuit preset groove (11), and the internal circuit connection bridge (6) is secondary injection molded in the internal circuit preset groove (11); the outer side portion (2) is provided with an external pad preset groove (21), the external pad preset groove (21) is interconnected with the internal circuit preset groove (11), and the external contact pad (7) is secondary injection molded in the external pad preset groove (21), and a printer power contact adapter groove (71) is also provided at the center of the external contact pad (7).
4. The carbon powder box side cover with an integral injection-molded conductive structure according to claim 1, characterized in that: An embedded chip seat (12) is integrally formed on the side cover, and the embedded chip seat (12) comprises a hollow slot (121) and an offset cross buckle platform (122). A limiting block (123) is arranged on the edge of the hollow slot (121) on a side close to the outer portion (2), and the chip is limited between the offset cross buckle platform (122) and the limiting block (123). A buckle limiting piece (124) is arranged on the offset cross buckle platform (122) close to the outer edge of the side cover, and the buckle limiting piece (124) is used to limit the chip in the offset cross buckle platform (122).
5. The carbon powder box side cover with an integral injection-molded conductive structure according to claim 4, characterized in that: When the side cover is installed, the buckle limiting member (124) is buckled in the carbon powder box.
6. The carbon powder box side cover with an integral injection-molded conductive structure according to claim 1, characterized in that: A seal hole (13) is integrally formed on the side cover, and the seal hole (13) is used to guide the seal in the toner cartridge so as to facilitate removal of the seal.