Electrolyte filtering system of ECM machine tool
By designing differentiated filtration configurations of primary and secondary water tanks in the electrolyte filtration system of ECM machine tool, the problems of poor filtration effect and large area of existing systems are solved, and efficient filtration and compact system structure are achieved.
Patent Information
- Application Number
- CN202420480824.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The existing ECM machine tool electrolyte filtration system has average filtration effect, short life of the filter parts and high replacement frequency, resulting in high production costs, and at the same time, the system occupies a large area and is inconvenient to place.
An electrolyte filtration system including a primary water tank and a secondary water tank is designed. Differentiated filtration is carried out through a coarse filter bag in the primary water tank and a precision filter in the secondary water tank to achieve efficient filtration of the electrolyte.
It realizes efficient filtration of electrolyte, has good filtration effect, low replacement frequency, compact overall system structure and small footprint, making it more convenient to use with supporting electrolytic equipment.
Smart Images

Figure CN222468327U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an electrolyte filtering system, in particular to an ECM machine tool electrolyte filtering system. Background Art
[0002] The ECM electrolytic machine tool performs finishing on the workpiece surface by dissolving the anodic metal. The machining tool is the cathode (-) that works under the electric current. When it encounters the electrolyte, it can produce an anodic reaction, which can accurately remove the excess material on the surface of the workpiece (+). The electrolyte solution can transfer charge in the gap between the cathode and the workpiece, causing the electrons to be transferred from the workpiece, thereby removing the excess material on the surface. The material removed during processing must be filtered out of the electrolyte to maintain the constant quality of the electrolyte in the gap between the cathode and the workpiece. Moreover, after long-term use, the metal hydroxides and other impurities contained in the electrolyte continue to increase, which will increase the viscosity of the electrolyte and affect the flow of the electrolyte in the processing gap. In severe cases, a short circuit will occur, causing damage to the workpiece and the electrode. The commonly equipped filtration system either has a general filtration effect and a short filter life and a high replacement frequency, resulting in high production costs, while the filtration system with good effects is often large, requires a large area of use, and is inconvenient to place. Utility Model Content
[0003] In order to solve the deficiencies existing in the above-mentioned technologies, the utility model provides an ECM machine tool electrolyte filtration system.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: comprising a primary water tank and a secondary water tank arranged according to the process level;
[0005] A primary filter tank is formed inside the primary water tank, a primary coarse filter bag is arranged in the tank cavity of the primary filter tank, a return pipe joint communicating with the tank cavity space of the primary filter tank is arranged above the primary water tank, and a filter circulation pump communicating with the tank cavity space of the primary filter tank is also arranged above the primary water tank;
[0006] A secondary precision filter connected to the inner cavity of the secondary water tank is installed above the secondary water tank.
[0007] Furthermore, the primary water tank and the secondary water tank are installed in a parallel arrangement.
[0008] Furthermore, there are multiple primary coarse filtration filter bags, which are arranged in a straight line at intervals, and the filtration accuracy of the primary coarse filtration filter bags is 100 μm.
[0009] Further, the return pipe joint is formed in such a manner as to provide an inflow path for untreated electrolyte from the outside.
[0010] Furthermore, the filter circulation pump and the secondary precision filter are connected via a circulation pipeline, and the circulation pipeline provides a pipeline path for the circulation of electrolyte between the filter circulation pump and the secondary precision filter.
[0011] Furthermore, the filter circulation pump extracts the electrolyte in the primary water tank after being filtered by the primary coarse filter bag.
[0012] Furthermore, a plurality of precision filter bags are installed in the secondary precision filter, and the filtration accuracy of the precision filter bags is 10 μm.
[0013] Furthermore, a liquid supply pump located on one side of the secondary precision filter is installed above the secondary water tank, and the liquid supply pump is connected to the inner cavity of the secondary water tank.
[0014] Furthermore, it also includes a cooling machine connected to the secondary water tank through a circulating cooling pipe.
[0015] The utility model discloses an ECM machine tool electrolyte filtration system, which performs primary and secondary filtration on the electrolyte through differentiated configuration. The primary filtration completed in the primary water tank effectively filters large particle impurities and iron hydroxide flocs in the electrolyte by means of coarse filtration, and the secondary filtration completed in the secondary water tank performs fine filtration on the electrolyte after the coarse filtration by means of fine filtration. The filtration effect is good, the replacement frequency is low, the overall system structure is compact, the floor space is small, and the supporting electrolytic equipment is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a top view of the structure of the utility model.
[0018] Figure 3 It is a three-dimensional diagram of the utility model.
[0019] In the figure: 1. Cooling machine; 2. Circulating cooling pipe; 3. Primary water tank; 4. Secondary water tank; 5. Primary filter tank; 6. Primary coarse filter bag; 7. Return pipe joint; 8. Filter circulation pump; 9. Secondary precision filter; 10. Circulation pipeline; 11. Liquid supply pump. DETAILED DESCRIPTION
[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] The present embodiment is about the electrolyte filtration system of the ECM machine tool, including a primary water tank 3 and a secondary water tank 4 arranged according to the process classification. The primary water tank 3 performs coarse filtering on the untreated electrolyte in the previous process, and the secondary water tank 4 performs fine filtering on the electrolyte coarsely filtered by the primary water tank 3 in the subsequent process; the primary water tank 3 and the secondary water tank 4 are installed in a parallel arrangement. Compared with the traditional device, the present embodiment greatly saves the placement area, occupies a small area, and has a high placement flexibility.
[0022] In this embodiment, a primary filter tank 5 is formed inside the primary water tank 3, a primary coarse filter bag 6 is provided in the tank cavity of the primary filter tank 5, a reflux pipe joint 7 which is in communication with the tank cavity space of the primary filter tank 5 is provided above the primary water tank 3, and a filter circulation pump 8 which is in communication with the tank cavity space of the primary filter tank 5 is also provided above the primary water tank 3; a secondary precision filter 9 which is connected to the inner cavity of the secondary water tank 4 is installed above the secondary water tank 4.
[0023] Preferably, there are multiple first-level coarse filter bags 6, which are arranged in a line at intervals. The filtration accuracy of the first-level coarse filter bag 6 is 100 μm. The large particle impurities and iron hydroxide flocs in the electrolyte are effectively filtered through the first-level coarse filter bag 6. In addition, the first-level coarse filter bag 6 itself is easy to replace, and it is also convenient to clean the impurities in the first-level filter tank 5.
[0024] Preferably, the return pipe joint 7 is formed in a manner of providing an inflow path for untreated electrolyte from the outside, that is, in this embodiment, the untreated electrolyte from the outside flows into the primary water tank 3 through the return pipe joint 7 .
[0025] Preferably, the filter circulation pump 8 and the secondary precision filter 9 are connected by a circulation pipeline 10, and the circulation pipeline 10 provides a pipeline path for the circulation of electrolyte between the filter circulation pump 8 and the secondary precision filter 9. That is to say, the electrolyte that has been coarsely filtered in the primary water tank 3 is pumped into the secondary precision filter 9 through the circulation pipeline 10 under the action of the filter circulation pump 8.
[0026] Furthermore, several precision filter bags (not shown in the figure) are installed in the secondary precision filter 9. The filtration accuracy of the precision filter bags is 10μm. The secondary precision filter 9 and the several precision filter bags inside it are arranged to save space while ensuring the filtration area and flow rate, and will not occupy additional area. The simultaneous precision filtration of several precision filter bags also increases the life of a single precision filter bag and reduces the replacement frequency of the precision filter bags. It should be noted that the precision filter bag is a prior art and is not a technical feature that needs to be protected in this application, so it is not shown.
[0027] Preferably, a liquid supply pump 11 located on one side of the secondary precision filter 9 is installed above the secondary water tank 4 , and the liquid supply pump 11 is connected to the inner cavity of the secondary water tank 4 .
[0028] It also includes a cooling machine 1 connected to the secondary water tank 4 through a circulating cooling pipe 2.
[0029] Based on the above structure, when the electrolyte after fine filtration by the secondary precision filter 9 enters the secondary water tank 4, the filtered electrolyte is then provided with conveying kinetic energy by the liquid supply pump 11 for electrolysis and conduction. During this process, the cooler 1 circulates and cools the electrolyte in the secondary water tank 4 through the circulating cooling pipe 2.
[0030] In this way, the ECM machine tool electrolyte filtration system disclosed in the utility model performs primary and secondary filtration on the electrolyte through differentiated configuration. The primary filtration completed in the primary water tank 3 effectively filters the large particle impurities and iron hydroxide flocs in the electrolyte by coarse filtration, and the secondary filtration completed in the secondary water tank 4 finely filters the electrolyte after coarse filtration by fine filtration. The filtration effect is good, the replacement frequency is low, the overall system structure is compact, the footprint is small, and the supporting electrolytic equipment is more convenient to use.
[0031] The above implementation modes are not limitations of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by technicians in this technical field within the technical solution of the present invention also belong to the protection scope of the present invention.
Claims
1. An ECM machine tool electrolyte filtration system, characterized in that: It includes a primary water tank (3) and a secondary water tank (4) arranged according to the process levels; A primary filter tank (5) is formed inside the primary water tank (3), a primary coarse filter bag (6) is arranged in the tank cavity of the primary filter tank (5), a return pipe joint (7) communicating with the tank cavity space of the primary filter tank (5) is arranged above the primary water tank (3), and a filter circulation pump (8) communicating with the tank cavity space of the primary filter tank (5) is also arranged above the primary water tank (3); A secondary precision filter (9) connected to the inner cavity of the secondary water tank (4) is installed above the secondary water tank (4).
2. The ECM machine tool electrolyte filtration system according to claim 1, characterized in that: The primary water tank (3) and the secondary water tank (4) are installed in a parallel arrangement.
3. The ECM machine tool electrolyte filtration system according to claim 1, characterized in that: The number of the primary coarse filter bags (6) is plural, and the plurality of the primary coarse filter bags (6) are arranged in a line at intervals, and the filtering accuracy of the primary coarse filter bags (6) is 100 μm.
4. The ECM machine tool electrolyte filtration system according to claim 1, characterized in that: The return pipe joint (7) is formed in such a manner as to provide an inflow path for untreated electrolyte from the outside.
5. The ECM machine tool electrolyte filtration system according to claim 1, characterized in that: The filtering circulation pump (8) and the secondary precision filter (9) are connected via a circulation pipeline (10), and the circulation pipeline (10) provides a pipeline path for the circulation of electrolyte between the filtering circulation pump (8) and the secondary precision filter (9).
6. The ECM machine tool electrolyte filtration system according to claim 5, characterized in that: The filtering circulation pump (8) extracts the electrolyte in the primary water tank (3) after being filtered by the primary coarse filter bag (6).
7. The ECM machine tool electrolyte filtration system according to claim 5, characterized in that: A plurality of precision filter bags are installed in the secondary precision filter (9), and the filtration accuracy of the precision filter bags is 10 μm.
8. The ECM machine tool electrolyte filtration system according to claim 1, characterized in that: A liquid supply pump (11) located on one side of the secondary precision filter (9) is installed above the secondary water tank (4), and the liquid supply pump (11) is connected to the inner cavity of the secondary water tank (4).
9. The ECM machine tool electrolyte filtration system according to claim 1, characterized in that: It also includes a cooling machine (1) connected to the secondary water tank (4) through a circulating cooling pipe (2).