Small reaction device
By setting a fan in the buffer chamber of the chemical reaction device to form negative pressure, and mixing the liquid raw materials sprayed from the atomization spray head with the powder raw materials, combined with the curved surface mixing technology on the extended reaction plate, the powder and liquid raw materials are solved. In the problem of difficulty in sufficient mixing and reaction in existing chemical reaction devices, an efficient reaction process is achieved and energy consumption is reduced.
Patent Information
- Application Number
- CN202421138027.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-23
AI Technical Summary
When the existing chemical reaction devices mix powder and liquid raw materials, it is difficult to achieve sufficient mixing and reaction, and the energy consumption of the stirring device is relatively large.
A small reaction device is designed to form a negative pressure by setting a fan in the buffer chamber, so that the powdered raw material slowly falls through the small through holes and is fully mixed with the liquid raw material sprayed from the atomizing spray head. The mixed raw materials are mixed in curved surfaces through small tubes on the extended reaction plate to ensure sufficient reaction.
The full mixing and reaction of powdered and liquid raw materials is achieved, reducing energy consumption and improving reaction efficiency.
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Figure CN222468990U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chemical manufacturing, in particular to a small reaction device. Background Art
[0002] In chemical plants, powdered and liquid raw materials are often used. The liquid and powdered raw materials are fully mixed and the reaction is promoted. The mixing of liquid and powdered raw materials usually requires the use of a stirring device, but the stirring device consumes a lot of energy, such as electrical energy consumption, mechanical energy loss, heat energy loss or gas loss.
[0003] After searching application number 201921199171.6, a small-scale chemical plant mixing reaction device is provided, including a reaction chamber, a powder inlet pipe is provided on the top of the reaction chamber, a cache chamber is connected to the bottom of the powder inlet pipe, a lower powder port is provided on the side wall of the cache chamber, a reaction column is provided at the bottom of the cache chamber, a plurality of liquid inlet pipes are provided on the side wall of the reaction chamber, a plurality of nozzles are arrayed on the liquid inlet pipe, the direction of the nozzle spraying is toward the reaction column, and a discharge port is provided at the bottom of the reaction chamber. The device allows the powdered raw materials to enter the cache chamber from the powder inlet pipe, and fall along the lower powder port of the side wall of the cache chamber. At the same time, the liquid raw materials are injected from the liquid inlet pipe and sprayed outward along the nozzle. After encountering the powdered raw materials, the two are mixed together, and most of them collide with the reaction column with the impact force after mixing, and further react, and finally discharged along the discharge port, without the need for continuous stirring of the stirring device, to avoid a large amount of energy waste.
[0004] This technical solution has the following technical disadvantages:
[0005] 1. Due to the friction and cohesion between the particles of the powdered raw materials, a stable structure is formed between the powdered raw materials. If the powder outlet in the device is small, the powdered raw materials cannot fall through the outlet, just like using a colander to scoop flour, the flour cannot fall out. If the powder outlet in the device is too large, the powdered raw materials will fall quickly, and thus cannot be fully mixed with the liquid to react.
[0006] 2. In the device, liquid raw materials are injected from the liquid inlet pipe and sprayed outward along the nozzle. After encountering the powdered raw materials, the two are mixed together, and most of them collide with the reaction column with the impact force after mixing for further reaction. The reaction column is a common equipment in chemical process, which is used for chemical reaction, separation of substances or purification of products. Its principle is based on the material passing through different operating areas in the column, such as adsorption, absorption, extraction, distillation, etc., to achieve the desired reaction or separation effect. This technical means can only deliver part of the raw materials to the surface of the reaction column, so that the raw materials slowly slide down the reaction column, increasing the reaction time a little bit, and its actual effect is not great, and it is impossible to achieve a more effective reaction effect on the raw materials.
[0007] Therefore, those skilled in the art provide a small-scale reaction device to solve the problems raised in the above background technology. Utility Model Content
[0008] The purpose of the utility model is to provide a small reaction device to solve the problems raised in the above background technology.
[0009] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0010] A small reaction device comprises a reaction chamber, the upper end of the reaction chamber is integrally welded with a cache chamber, the inner wall of the cache chamber is fixedly mounted with a cache plate by screws, the cache plate is provided with a plurality of small through holes, a fan is provided at the lower end of the cache plate in the cache chamber, the fan is fixedly mounted on the inner wall of the cache chamber by screws, a liquid inlet pipe is welded on the outer wall of the reaction chamber near the upper end, the output end of the liquid inlet pipe extends through and extends into the interior of the reaction chamber and is threadedly mounted with an atomizing nozzle, an extended reaction plate is provided inside the reaction chamber near the lower end, the extended reaction plate is fixedly connected to the inner wall of the reaction chamber by screws, and a plurality of thin tubes are provided at the upper end of the extended reaction plate.
[0011] As a further solution of the utility model: a discharge pipe is welded to the bottom of the reaction chamber, and the discharge pipe is communicated with the interior of the reaction chamber.
[0012] As a further solution of the utility model: three legs are arranged in a ring at equal angles on the outer wall of the reaction chamber, and the three legs are welded to the outer wall of the reaction chamber near the lower end.
[0013] As a further solution of the utility model: a feed port is provided at the upper end of the buffer cavity, and a cavity door is slidably installed in the feed port.
[0014] As a further solution of the utility model: slide grooves are provided on the inner walls on the left and right sides of the feed port, and a storage cavity is provided on the inner wall on the rear side of the feed port.
[0015] As a further solution of the utility model: sliding bars are fixedly installed on the left and right sides of the cavity door by screws, and the sliding bars are located inside the sliding groove and are slidably connected to the inner wall of the sliding groove.
[0016] Compared with the prior art, the utility model provides a small reaction device, which has the following technical effects and advantages:
[0017] 1. In the utility model, the powdered raw materials are first stored in the buffer chamber. Due to the presence of certain friction and cohesion between the particles of the powdered raw materials, a stable structure is formed between the powdered raw materials, so that the powdered raw materials will not fall through the small through holes on the buffer plate. After the fan is started, a negative pressure is formed on the top through the rotation of the fan, so that the powdered raw materials can slowly fall through the small through holes on the buffer plate, and then be blown into the reaction chamber by the fan, and at the same time, the liquid raw materials are sprayed out through the atomizing nozzle, so that the two sides can be fully contacted and mixed.
[0018] 2. The device is also provided with an extended reaction plate. When the powdered raw materials and the liquid raw materials are initially mixed above, they will fall to the top of the extended reaction plate. A number of fine tubes are provided on the extended reaction plate. Due to the effect of surface tension, the powdered raw materials and the liquid raw materials will not immediately penetrate the fine tubes and fall below after mixing, but will climb upward along these tiny holes to form a curved surface. Due to the effect of gravity, when accumulated to a certain extent, they will gradually drip from the fine holes, so that the powdered raw materials and the liquid raw materials can be fully mixed and reacted on the extended reaction plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the external structure of a small reaction device.
[0020] Figure 2 This is a schematic diagram of the internal structure of a reaction chamber and a buffer chamber in a small reaction device.
[0021] Figure 3 This is a front view of a small reaction device.
[0022] Figure 4 This is a schematic diagram of the structure of the feed port and chamber door in a small reaction device.
[0023] In the figure: 1. reaction chamber; 2. buffer chamber; 3. chamber door; 4. liquid inlet pipe; 5. support leg; 6. discharge pipe; 7. buffer plate; 8. small through hole; 9. fan; 10. atomizing nozzle; 11. extended reaction plate; 12. small tube; 13. slide bar; 14. feed port; 15. slide chute, 16. storage chamber. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides Figure 1-4 A small reaction device is shown, comprising a reaction chamber 1, a cache chamber 2 is integrally welded to the upper end of the reaction chamber 1, a cache plate 7 is fixedly installed on the inner wall of the cache chamber 2 by screws, a plurality of small through holes 8 are opened on the cache plate 7, a fan 9 is arranged at the lower end of the cache plate 7 in the cache chamber, the fan 9 is fixedly installed on the inner wall of the cache chamber 2 by screws, a liquid inlet pipe 4 is welded on the outer wall of the reaction chamber 1 near the upper end, the output end of the liquid inlet pipe 4 extends through and extends to the interior of the reaction chamber 1 and is threadedly installed with an atomizing nozzle 10, an extended reaction plate 11 is arranged near the lower end of the interior of the reaction chamber 1, the extended reaction plate 11 is fixedly connected to the inner wall of the reaction chamber 1 by screws, and the extended A plurality of thin tubes 12 are provided at the upper end of the reaction plate 11, a discharge pipe 6 is welded at the bottom of the reaction chamber 1, and the discharge pipe 6 is communicated with the interior of the reaction chamber 1, and three legs 5 are arranged in a ring at equal angles on the outer wall of the reaction chamber 1, and the three legs 5 are welded to the outer wall of the reaction chamber 1 near the lower end, a feed port 14 is provided at the upper end of the cache chamber 2, a chamber door 3 is slidably installed in the feed port 14, and slide grooves 15 are provided on the inner walls on the left and right sides of the feed port 14, and a storage chamber 16 is provided on the inner wall on the rear side of the feed port 14, and slide bars 13 are fixedly installed on the left and right sides of the chamber door 3 by screws, and the slide bar 13 is located inside the slide groove 15 and is slidably connected to the inner wall of the slide groove 15.
[0026] Working principle of the utility model: when the utility model is used, the chamber door 3 is first pushed, and the chamber door 3 is pushed into the storage chamber 16 through the slide bar 13 and the slide groove 15 to expose the feed port 14, and then the powdered raw material is stored in the buffer chamber 2 from the feed port 14, and then the fan 9 is started, and a negative pressure is formed above by the rotation of the fan 9, so that the powdered raw material can slowly fall through the small through hole 8 on the buffer plate 7, and then it is blown into the reaction chamber 1 by the fan 9, and at the same time, the liquid raw material is input through the liquid inlet pipe 4, and then the liquid raw material is sprayed out through the atomizing nozzle 10, so that the two sides can be fully contacted and mixed, and when the powdered raw material After the initial mixing with the liquid raw materials at the top, they will fall onto the extended reaction plate 11. The extended reaction plate 11 is provided with a number of fine tubes 12. Due to the effect of surface tension, the powdered raw materials and the liquid raw materials will not immediately penetrate the fine tubes 12 and fall below after being mixed, but will climb upward along these tiny holes to form a curved surface. Due to the effect of gravity, when they accumulate to a certain extent, they will gradually drip from the fine holes, so that the powdered raw materials and the liquid raw materials can be fully mixed and reacted on the extended reaction plate 11, and finally discharged through the discharge pipe 6 at the bottom of the reaction chamber 1 to enter the subsequent reaction step.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A small-scale reaction device, comprising a reaction chamber (1), characterized in that: A buffer chamber (2) is integrally welded to the upper end of the reaction chamber (1), a buffer plate (7) is fixedly mounted on the inner wall of the buffer chamber (2) by screws, and a plurality of small through holes (8) are provided on the buffer plate (7). A fan (9) is provided at the lower end of the buffer plate (7) in the buffer chamber (2), and the fan (9) is fixedly mounted on the inner wall of the buffer chamber (2) by screws. A liquid inlet pipe (4) is welded to the outer wall of the reaction chamber (1) near the upper end, and the output end of the liquid inlet pipe (4) extends through and extends into the interior of the reaction chamber (1) and is threadedly mounted with an atomizing nozzle (10). An extended reaction plate (11) is provided near the lower end of the interior of the reaction chamber (1), and the extended reaction plate (11) is fixedly connected to the inner wall of the reaction chamber (1) by screws, and a plurality of thin tubes (12) are provided at the upper end of the extended reaction plate (11).
2. A small-scale reaction device according to claim 1, characterized in that: A discharge pipe (6) is welded to the bottom of the reaction chamber (1), and the discharge pipe (6) is communicated with the interior of the reaction chamber (1).
3. A small-scale reaction device according to claim 1, characterized in that: Three legs (5) are arranged in a ring shape at equal angles on the outer wall of the reaction chamber (1), and the three legs (5) are welded to a position near the lower end of the outer wall of the reaction chamber (1).
4. A small-scale reaction device according to claim 1, characterized in that: A feed port (14) is provided at the upper end of the buffer cavity (2), and a cavity door (3) is slidably installed in the feed port (14).
5. A small-scale reaction device according to claim 4, characterized in that: Slide grooves (15) are provided on the inner walls on the left and right sides of the feed opening (14), and a storage cavity (16) is provided on the inner wall on the rear side of the feed opening (14).
6. A small-scale reaction device according to claim 5, characterized in that: Slide bars (13) are fixedly mounted on both left and right sides of the cavity door (3) by screws, and the slide bars (13) are located inside the slide groove (15) and are slidably connected to the inner wall of the slide groove (15).
Citation Information
Patent Citations
Small chemical plant mixed reaction device
CN210252299U