Descaling mechanism for columnar workpiece after high-temperature heating
By designing a scaling mechanism for removing the scale after high-temperature heating of columnar workpieces, the scale is removed by using rolling rollers and eccentric rolling roller structures, and the scale is collected through the transmission roller structure, the problem of incomplete separation of the scale and difficulty in collecting in the prior art is solved. Ensures the forging quality and proper handling of the scale.
Patent Information
- Application Number
- CN202421099721.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The prior art uses water spray to cool down during forging to remove the scale, resulting in increased difficulty and reduced quality forging. At the same time, the scale does not completely detach and is difficult to collect, making it easy to form secondary adhesion.
Design a columnar workpiece after high temperature heating, including an installation frame, a work conveyor table, a rolling roller structure and an eccentric rolling roller structure. The workpiece is rotated through the driving mechanism and the transmission mechanism and intermittently extruded with the eccentric rolling roller structure. The scale is removed and the scale is dropped into the scale collection tank through the gaps in the transport roller structure.
The complete removal of the oxide scale before forging is achieved, the secondary adhesion of the oxide scale is avoided, the quality of subsequent processing is ensured, and the detached oxide scale is properly collected.
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Figure CN222470051U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of removing oxide scales, and in particular relates to a mechanism for removing oxide scales from a columnar workpiece after high-temperature heating. Background Art
[0002] The oxide scale produced by metal after high temperature heating will seriously affect the quality of subsequent forging and other processing processes. Therefore, it is necessary to remove the oxide scale to improve the quality of subsequent processing. However, the metal after high temperature heating is difficult to touch, so it is not easy to remove the oxide scale.
[0003] Patent document 112024815A discloses a forging scale removal process and device, the forging scale removal device comprises a frame, an annular tube and a telescopic cylinder arranged on the frame, the two ends of the annular tube are respectively rotatably installed on the frame via a rotating shaft, the annular tube is a hollow structure, an annular cavity is arranged inside the annular tube, a plurality of groups of water outlet holes are arranged at intervals on the left outer edge surface of the annular tube, and the water outlet holes are connected with the annular cavity; a water inlet is respectively arranged on the top and bottom of the right side of the annular tube, the water inlet is connected with the annular cavity, each group of the water inlet is connected with a joint, and each group of the joints is connected with a water pipe; a connecting plate is arranged at the outer end of a group of rotating shafts, the bottom of the connecting plate is vertically connected to the rotating shaft, the end of the telescopic cylinder is rotatably connected to the frame, and the output shaft of the telescopic cylinder is rotatably connected to the top of the connecting plate.
[0004] The above scheme sprays water on the forgings in all directions to cool down and reduce dust during the forging process, so as to achieve the technical effect of removing oxide scale. However, cooling the forgings itself will affect the difficulty of forging and even the final quality of forging. The scheme of spraying water to cool down during the forging process may reduce this effect, but it also limits the conditions of use. It cannot be used in a relatively closed forging environment and is not suitable for use before forging. In addition, spraying water to cool down the forgings can quickly differentiate the oxide scale, but it cannot guarantee that the differentiated oxide scale can be completely separated from the forging. The detached oxide scale generally cannot be properly collected and processed at the forging position, and is prone to secondary attachment. Utility Model Content
[0005] 1. Technical Problems Solved
[0006] In view of the shortcomings of the prior art, the utility model proposes a mechanism for removing oxide scale after high-temperature heating of a columnar workpiece, which has a simple structure and can completely separate and remove oxide scale before forging and other processing without affecting the quality of subsequent forging and other processing, and the separated oxide scale can be properly collected and processed without secondary attachment of oxide scale.
[0007] 2. Specific technical solutions
[0008] A mechanism for removing oxide scale from a columnar workpiece after high-temperature heating, comprises a mounting frame, a working transmission platform is arranged in the middle of the mounting frame, the working transmission platform has a hollow gap, a rolling roller structure and an eccentric rolling roller structure are respectively installed on both sides of the working transmission platform, the rolling roller structure and the eccentric rolling roller structure are arranged opposite to each other, and the axial direction of the rolling roller structure and the eccentric rolling roller structure are parallel to the transmission direction of the working transmission platform, a driving mechanism and a transmission mechanism are also installed in the mounting frame, and the output end of the driving mechanism is connected to the eccentric rolling roller structure through the transmission mechanism.
[0009] Preferably, a first workpiece conveying groove and a second workpiece conveying groove are respectively provided at both ends of the work transfer platform, and the first workpiece conveying groove and the second workpiece conveying groove are respectively used to connect the high-temperature heating furnace and the forging processing device.
[0010] Preferably, the working transmission platform comprises a movable mounting frame, in which transmission roller structures are evenly mounted, and a spring group structure is mounted at the bottom of the movable mounting frame.
[0011] As a preference: an oxide scale collecting trough is also provided at the bottom of the mounting frame, and the oxide scale collecting trough is provided below the working transfer platform.
[0012] Preferably, the driving mechanism is a driving motor, and the transmission mechanism is a chain transmission structure.
[0013] Preferably: the rolling roller structure is provided with a sliding mounting plate frame and a rolling roller, the rolling roller is installed in the sliding mounting plate frame, the mounting frame is provided with a sliding slot, the sliding mounting plate frame is movably installed in the sliding slot, and adjusting threaded rods are rotatably installed at both ends of the sliding mounting plate frame, the adjusting threaded rod passes through the mounting frame, a nut structure is fixedly provided in the mounting frame, and the adjusting threaded rod cooperates with the nut structure.
[0014] The beneficial effects of the utility model are as follows: the columnar workpiece heated at high temperature is transferred to the working transfer platform through the first workpiece conveying trough, the columnar workpiece is driven to rotate synchronously by the continuous rotation of the rolling roller structure and the eccentric rolling roller structure, and the oxide scale is removed by the continuous intermittent extrusion contact with the columnar workpiece by the eccentric rolling roller structure, and the removed oxide scale falls into the oxide scale collecting trough through the gap of the conveying roller structure, and no secondary attachment of the oxide scale will occur. In addition, a spring group structure is provided in the working transfer platform, which can avoid when the eccentric rolling roller structure presses the surface of the columnar workpiece, so as to avoid deformation of the columnar workpiece that affects subsequent processing during the oxide removal process; the rolling roller position is adjusted by adjusting the threaded rod, so that the rolling roller structure and the eccentric rolling roller structure can roll and press to remove the oxide scale on the surface of the columnar workpiece of different thicknesses; the columnar workpiece with the oxide scale removed is finally transferred to the processing link through the second workpiece conveying trough, so as to avoid affecting the quality of subsequent forging and other processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model as a whole.
[0016] Figure 2 It is a structural schematic diagram of various components installed on the frame in the utility model.
[0017] In the figure: mounting frame 1; working conveying platform 2; rolling roller structure 3; eccentric rolling roller structure 4; driving mechanism 5; transmission mechanism 6; first workpiece conveying trough 7; second workpiece conveying trough 8; oxide skin collecting trough 9;
[0018] Movable mounting frame 21; transmission roller structure 22; spring group structure 23; sliding mounting plate frame 31; rolling roller 32; adjusting threaded rod 33. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
[0021] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a direct connection, it can be connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] Example:
[0023] like Figure 1 and Figure 2 As shown: a mechanism for removing oxide scale from a columnar workpiece after high-temperature heating, comprising a mounting frame 1, a working transmission platform 2 being arranged in the middle of the mounting frame 1, the working transmission platform 2 having a hollow gap, a rolling roller structure 3 and an eccentric rolling roller structure 4 being respectively arranged on both sides of the working transmission platform 2, the eccentric rolling roller structure 4 being eccentric in rotation center or in rolling roller shape, the rolling roller structure 3 and the eccentric rolling roller structure 4 being arranged opposite to each other, and the axial directions of the rolling roller structure 3 and the eccentric rolling roller structure 4 being parallel to the transmission direction of the working transmission platform 2, a driving mechanism 5 and a transmission mechanism 6 being also arranged in the mounting frame 1, the output end of the driving mechanism 5 being connected to the eccentric rolling roller structure 4 through the transmission mechanism 6, wherein the driving mechanism 5 is a driving motor, and the transmission mechanism 6 is a chain transmission structure, or it may be other driving mechanisms and transmission mechanisms, but the chain transmission is more stable and accurate, and is conducive to the subsequent small-range adjustment of the position of the rolling roller structure 3 or the eccentric rolling roller structure 4.
[0024] Furthermore, the rolling roller structure 3 can be arranged to be consistent with the eccentric rolling roller structure 4, and the rolling roller structure 3 can be actively rotated by a driving mechanism, and the rolling roller structure 3 can also be arranged to rotate eccentrically, so that the efficiency of removing oxide scale is higher.
[0025] A first workpiece conveying groove 7 and a second workpiece conveying groove 8 are respectively provided at both ends of the work conveying platform 2. The first workpiece conveying groove 7 and the second workpiece conveying groove 8 are respectively used to connect the high-temperature heating furnace and the forging processing device.
[0026] The above-mentioned working transmission platform 2 includes a movable mounting frame 21, in which a transmission roller structure 22 is evenly installed, and a spring group structure 23 is installed at the bottom of the movable mounting frame 21. A driving device can also be installed on the movable mounting frame 21 to connect the transmission roller structure 22, so that the transmission roller structure 22 can automatically transmit columnar workpieces.
[0027] An oxide scale collecting trough 9 is also provided at the bottom of the mounting frame 1 , and the oxide scale collecting trough 9 is provided below the working transfer platform 2 .
[0028] The rolling roller structure 3 is provided with a sliding mounting plate frame 31 and a rolling roller 32. The rolling roller 32 is installed in the sliding mounting plate frame 31. The mounting frame 1 is provided with a sliding slot. The sliding mounting plate frame 31 is movably installed in the sliding slot. Adjustment threaded rods 33 are rotatably installed at both ends of the sliding mounting plate frame 31. The adjustment threaded rod 33 passes through the mounting frame 1. A nut structure is fixedly provided in the mounting frame 1, and the adjustment threaded rod 33 cooperates with the nut structure. The eccentric rolling roller structure 4 can also be arranged in the same way.
[0029] The utility model is implemented as follows: the columnar workpiece heated at high temperature is transferred to the working transfer platform 2 through the first workpiece conveying trough 7, the columnar workpiece is driven to rotate synchronously by the continuous rotation of the rolling roller structure 3 and the eccentric rolling roller structure 4, and the oxide scale is removed by the continuous intermittent extrusion contact with the columnar workpiece by the eccentric rolling roller structure 4, and the removed oxide scale falls into the oxide scale collecting trough 9 through the gap of the conveying roller structure 22, and no secondary attachment of the oxide scale will occur. In addition, a spring group structure 23 is provided in the working transfer platform 2, which can avoid when the eccentric rolling roller structure 4 presses the surface of the columnar workpiece, so as to avoid deformation of the columnar workpiece that affects subsequent processing during the descaling process; the position of the rolling roller 32 is adjusted by adjusting the threaded rod 33, so that the rolling roller structure 3 and the eccentric rolling roller structure 4 can roll and press to remove the oxide scale on the surface of the columnar workpiece of different thicknesses; the columnar workpiece with the oxide scale removed is finally transferred to the processing link through the second workpiece conveying trough 8, so as to avoid affecting the quality of subsequent forging and other processing.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention shall be defined by the appended claims.
Claims
1. A mechanism for removing oxide scale from a columnar workpiece after high temperature heating, characterized in that: The invention comprises a mounting frame (1), a working transmission platform (2) is arranged in the middle of the mounting frame (1), the working transmission platform (2) has a hollow gap, a rolling roller structure (3) and an eccentric rolling roller structure (4) are respectively arranged on both sides of the working transmission platform (2), the rolling roller structure (3) and the eccentric rolling roller structure (4) are arranged opposite to each other, and the axial direction of the rolling roller structure (3) and the eccentric rolling roller structure (4) are parallel to the transmission direction of the working transmission platform (2), and a driving mechanism (5) and a transmission mechanism (6) are also arranged in the mounting frame (1), and the output end of the driving mechanism (5) is connected to the eccentric rolling roller structure (4) through the transmission mechanism (6).
2. The mechanism for removing oxide scale from a columnar workpiece after high temperature heating according to claim 1, characterized in that: A first workpiece conveying groove (7) and a second workpiece conveying groove (8) are respectively arranged at both ends of the work transfer platform (2); the first workpiece conveying groove (7) and the second workpiece conveying groove (8) are respectively used to connect the high-temperature heating furnace and the forging processing device.
3. The mechanism for removing oxide scale from a columnar workpiece after high temperature heating according to claim 1, characterized in that: The working transmission platform (2) comprises a movable mounting frame (21), a transmission roller structure (22) is evenly mounted in the movable mounting frame (21), and a spring group structure (23) is mounted at the bottom of the movable mounting frame (21).
4. The mechanism for removing oxide scale from a columnar workpiece after high temperature heating according to any one of claims 1 to 3, characterized in that: An oxide scale collection trough (9) is also provided at the bottom of the mounting frame (1), and the oxide scale collection trough (9) is provided below the working transmission platform (2).
5. The mechanism for removing oxide scale from a columnar workpiece after high temperature heating according to claim 4, characterized in that: The driving mechanism (5) is a driving motor, and the transmission mechanism (6) is a chain transmission structure.
6. The mechanism for removing oxide scale from a columnar workpiece after high temperature heating according to any one of claims 1 to 3 or 5, characterized in that: The rolling roller structure (3) is provided with a sliding mounting plate frame (31) and a rolling roller (32), wherein the rolling roller (32) is mounted in the sliding mounting plate frame (31), wherein a sliding slot is provided in the mounting frame (1), wherein the sliding mounting plate frame (31) is movably mounted in the sliding slot, and adjusting threaded rods (33) are rotatably mounted at both ends of the sliding mounting plate frame (31), wherein the adjusting threaded rod (33) passes through the mounting frame (1), wherein a nut structure is fixedly provided in the mounting frame (1), and wherein the adjusting threaded rod (33) cooperates with the nut structure.