Riveting device for fan controller
By designing a fan controller riveting device combining pressing mechanism, feeding mechanism and tooling mechanism, the elastic adsorption pressing assembly realizes rapid transfer of gaskets, which solves the low efficiency, complex structure and cost of existing riveting devices. The high problem achieves an efficient and low-cost riveting process.
Patent Information
- Application Number
- CN202420764782.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing riveting pressing devices are inefficient, complex in structure and high in cost. Especially during the riveting process of fan controllers, traditional feeding mechanisms and stamping mechanisms lead to complex equipment structure and increased cost.
A fan controller riveting device is designed, using a combination of a pressing mechanism, a feeding mechanism and a tooling mechanism, and using an elastic adsorption pressing assembly and a driving mechanism to achieve rapid transfer and riveting of the gasket, saving the traditional loading mechanism. complex structure.
Through the design of this device, rapid transfer of gaskets is achieved, transfer efficiency is improved, production costs are reduced, and equipment structure is simplified.
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Figure CN222470609U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of riveting equipment, in particular to a riveting device for a fan controller. Background Art
[0002] The fan is driven by a motor. During the production process of the motor controller, the controller needs to be riveted. The traditional riveting device transfers the rivets in the feeding mechanism to the product through the feeding mechanism, and then uses the punching mechanism to punch and rivet. This method not only requires the feeding mechanism to move to avoid interference with the punching device after placing the rivet, but also makes the equipment structure more complicated and the equipment cost higher because of the setting of the feeding mechanism.
[0003] For example, the Chinese patent with publication number CN206598078U discloses a semi-automatic rivet assembly machine, including a workbench and a control cabinet arranged on the side of the workbench, a rotatable turntable is provided on the workbench, a plurality of nail rod holes are provided on the turntable, a divider is provided under the turntable, a washer feeding mechanism, a nail rod feeding mechanism, a stamping device and a finished product baffle are provided on the workbench in a counterclockwise direction along the turntable, the washer feeding mechanism is provided with a washer feeding port and a pushing cylinder, the nail rod feeding mechanism is provided with a nail rod feeding port with a notch, the stamping device includes a stamping cylinder and a stamping rod, the stamping cylinder is fixed on the workbench, the stamping rod is connected to the stamping cylinder through a cam rotating mechanism, the finished product baffle is also connected to a slide groove, and a finished product box is provided at the lower end of the slide groove. The above-mentioned semi-automatic rivet assembly machine first transfers the washer feeding mechanism to the product through the nail rod feeding mechanism, and then punches it through the punching device. This method not only causes the nail rod feeding mechanism to be transferred again after releasing the material, which wastes time, but also makes the structure of the entire assembly machine more complicated, resulting in high costs.
[0004] In view of this, it is necessary to provide a fan controller riveting device. Summary of the invention
[0005] The fan controller riveting device provided by the utility model effectively solves the problems of low efficiency, complex structure and high cost of the existing riveting devices.
[0006] The technical solution adopted by the utility model is
[0007] The fan controller riveting device comprises a press mechanism, a feeding mechanism arranged at one side of the press mechanism for feeding the press mechanism, and a tooling mechanism arranged at the other side of the press mechanism for placing products. The press mechanism comprises a No. 1 support, a lifting seat slidably arranged on the No. 1 support, a No. 1 driving mechanism arranged at the upper end of the support for driving the lifting seat to rise and fall, a No. 1 guide rail arranged at the lower end of the lifting seat, an elastic adsorption press assembly slidably arranged on the No. 1 guide rail, a No. 2 driving mechanism arranged on the lifting seat for driving the elastic adsorption press assembly to slide along the No. 1 guide rail between the feeding mechanism and the tooling mechanism, and a No. 3 driving mechanism arranged on the lifting seat for driving the elastic adsorption press assembly to descend and absorb materials.
[0008] Furthermore, the elastic adsorption press-fitting assembly includes a plate No. 1 slidingly connected to the guide rail No. 1, a number of linear bearings No. 1 arranged on the plate No. 1 along the Z direction, a number of columns No. 1 respectively sleeved on the linear bearing No. 1, a plate No. 2 connected to the upper ends of the columns No. 1, a plate No. 3 connected to the lower ends of the columns No. 1, an adsorption pressure head arranged at the lower end of the plate No. 3, a number of suction holes are arranged at the lower end of the adsorption pressure head, a spring is sleeved on the column No. 1, and the two ends of the spring are respectively against the plate No. 2 and the linear bearing No. 1, and the No. 2 driving mechanism is a cylinder No. 2, and the output end of the cylinder No. 2 is downward.
[0009] Furthermore, the tooling mechanism includes a turntable, a divider arranged below the turntable for driving the turntable to rotate, a plurality of placement seats arranged on the turntable, and a limit lifting assembly arranged below the turntable. The placement seat includes a carrier plate, a No. 2 linear bearing arranged on the carrier plate, a No. 2 column sleeved on the No. 2 linear bearing and fixedly connected to the turntable at the lower end, and a plurality of guide columns arranged on the carrier plate. The turntable is provided with vertical holes corresponding to the guide columns one by one.
[0010] Furthermore, the position-limiting lifting assembly includes a fixed seat, a No. 2 guide rail arranged on the fixed seat, a lifting seat slidably arranged on the No. 2 guide rail, a No. 3 cylinder fixedly arranged on the fixed seat for driving the lifting seat to slide, and a No. 4 cylinder arranged under the fixed seat for driving the lifting seat to rise and fall.
[0011] Furthermore, the feeding mechanism includes a vibration plate, a straight vibrator docked with the vibration plate, and a transfer component docked with the straight vibrator. The transfer component includes a No. 1 seat, a slide cylinder arranged on the No. 1 seat, and a material receiving plate arranged at the output end of the slide cylinder. The material receiving plate is provided with a material receiving trough for receiving materials from the straight vibrator. The material receiving trough is provided with an opening close to the side of the straight vibrator, and the notch of the material receiving trough faces upward.
[0012] Beneficial effects of the utility model: The structural design of the pressing mechanism and the specific implementation method can effectively realize the rapid transfer of the gasket, effectively improve the efficiency of the transfer, and save the mechanism for gasket transfer, thereby reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 An overall schematic diagram of a fan controller riveting device provided in an embodiment of the present application.
[0014] Figure 2 A schematic diagram of a press-fitting mechanism of a riveting device for a fan controller provided in an embodiment of the present application.
[0015] Figure 3 A schematic diagram of an elastic adsorption press-fitting component of a fan controller riveting device provided in an embodiment of the present application.
[0016] Figure 4 A schematic diagram of a tooling mechanism of a fan controller riveting device provided in an embodiment of the present application.
[0017] Figure 5 A schematic diagram of a limit lifting assembly of a fan controller riveting device provided in an embodiment of the present application.
[0018] Figure 6 A schematic diagram of a placement seat of a fan controller riveting device provided in an embodiment of the present application.
[0019] Figure 7 A schematic diagram of a feeding mechanism of a fan controller riveting device provided in an embodiment of the present application.
[0020] The markings in the figure are: 1, press-fitting mechanism; 2, feeding mechanism; 3, tooling mechanism; 11, support No. 1; 12, guide rail No. 1; 13, elastic adsorption press-fitting assembly; 14, drive mechanism No. 2; 15, drive mechanism No. 3; 17, drive mechanism No. 1; 131, plate No. 1; 132, linear bearing No. 1; 133, column No. 1; 134, plate No. 2; 135, plate No. 3; 136, adsorption pressure head; 137, spring; 31 , turntable; 32, indexer; 33, placement seat; 34, limit lifting assembly; 331, carrier plate; 332, No. 2 linear bearing; 333, No. 2 column; 334, guide column; 341, fixed seat; 342, No. 2 guide rail; 343, lifting seat; 344, No. 3 cylinder; 345, No. 4 cylinder; 21, vibration plate; 22, straight vibrator; 23, No. 1 seat; 24, slide cylinder; 25, receiving plate; 20, receiving trough. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0022] like Figure 1 , Figure 2As shown, the fan controller riveting device provided in the embodiment of the present application comprises a pressing mechanism 1, a feeding mechanism 2 arranged on one side of the pressing mechanism 1 for feeding the pressing mechanism 1, and a tooling mechanism 3 arranged on the other side of the pressing mechanism 1 for placing products, and is characterized in that: the pressing mechanism 1 comprises a No. 1 support 11, a lifting seat slidably arranged on the No. 1 support 11, a No. 1 driving mechanism 17 arranged at the upper end of the support for driving the lifting seat to lift, a No. 1 guide rail 12 arranged at the lower end of the lifting seat, an elastic adsorption pressing assembly 13 slidably arranged on the No. 1 guide rail 12, a No. 2 driving mechanism 14 arranged on the lifting seat for driving the elastic adsorption pressing assembly 13 to slide along the No. 1 guide rail 12 between the feeding mechanism 2 and the tooling mechanism 3, and a No. 3 driving mechanism 15 arranged on the lifting seat for driving the elastic adsorption pressing assembly 13 to descend and absorb materials.
[0023] In actual use, the gasket of the feeding mechanism 2 is received by the press-fitting mechanism 1, and then the gasket is adsorbed and riveted onto the product. The working principle of the press-fitting mechanism 1 is: the No. 2 drive mechanism 14 drives the elastic adsorption press-fitting component 13 to move along the No. 1 guide rail 12 to the side of the feeding mechanism 2 to align with the gasket in the feeding mechanism 2, and then the No. 3 drive mechanism 15 drives the elastic adsorption press-fitting component 13 to move downward to adsorb the gasket in the feeding mechanism 2, and then the No. 3 drive mechanism 15 is reset, and then the No. 2 drive mechanism 14 drives the elastic adsorption press-fitting component 13 to move above the product, and the No. 1 drive mechanism 17 drives the lifting seat to move downward, so that the elastic adsorption press-fitting component 13 rivets the gasket onto the product.
[0024] In the above design, the structural design and specific implementation method of the press-fitting mechanism 1 can effectively realize the rapid transfer of the gasket, effectively improve the efficiency of the transfer, and save the mechanism for gasket transfer, thereby reducing production costs.
[0025] Specifically: Figure 3 As shown, the elastic adsorption press-fitting assembly 13 includes a No. 1 plate 131 slidably connected to the No. 1 guide rail 12, a number of No. 1 linear bearings 132 arranged on the No. 1 plate 131 along the Z direction, a number of No. 1 columns 133 respectively sleeved on the No. 1 linear bearings 132, a No. 2 plate 134 connected to the upper ends of the No. 1 columns 133, a No. 3 plate 135 connected to the lower ends of the No. 1 columns 133, and an adsorption pressure head 136 arranged at the lower end of the No. 3 plate 135, wherein a number of suction holes are arranged at the lower end of the adsorption pressure head 136, a spring 137 is sleeved on the No. 1 column 133, and the two ends of the spring 137 are respectively against the No. 2 plate 134 and the No. 1 linear bearing 132, and the No. 2 driving mechanism 14 is a No. 2 cylinder, and the output end of the No. 2 cylinder is downward.
[0026] In actual use, when the elastic adsorption pressing assembly 13 moves downward under the drive of the No. 3 driving mechanism 15, the No. 1 column 133 moves downward along the No. 1 linear bearing 132, and the No. 2 plate 134 compresses the spring 137, so that the suction hole adsorbs the gasket in the feeding mechanism 2, and then the No. 3 driving mechanism 15 is reset, so that the spring 137 is reset, and the gasket is adsorbed and rises with the adsorption pressure head 136. Then, the No. 2 driving assembly drives the No. 1 plate 131 to move toward the side of the tooling mechanism 3, so that the adsorption pressure head 136 is aligned with the product to be riveted position, and then the No. 1 driving mechanism 17 drives the lifting seat to move downward, so that the lifting seat drives the No. 2 driving mechanism 14 and the elastic adsorption pressing assembly 13 to move downward. After the gasket is placed in the riveting position by the adsorption pressure head 136, the No. 1 driving mechanism 17 continues to drive the lifting seat to move downward, so that the No. 1 column 133 moves upward relative to the No. 1 linear bearing 132 until the No. 2 plate 134 is against the lifting seat. The downward pressure of the No. 1 driving mechanism 17 on the lifting seat rivets the gasket onto the product.
[0027] In the above design, the structural design and specific implementation of the elastic adsorption press-fitting assembly 13 can effectively realize the rapid transfer of the gasket.
[0028] Specifically: Figure 4 and Figure 6 As shown, the tooling mechanism 3 includes a turntable 31, a divider 32 arranged below the turntable 31 for driving the turntable 31 to rotate, a plurality of placement seats 33 arranged on the turntable 31, and a limit lifting assembly 34 arranged below the turntable 31. The placement seat 33 includes a carrier plate 331, a No. 2 linear bearing 332 arranged on the carrier plate 331, a No. 2 column 333 sleeved on the No. 2 linear bearing 332 and fixedly connected to the turntable 31 at the lower end, and a plurality of guide columns 334 arranged on the carrier plate 331. The turntable 31 is provided with vertical holes corresponding to the guide columns 334 one by one.
[0029] In actual use, the indexer 32 drives the turntable 31 to rotate, so that the product on one of the placement seats 33 rotates to the riveting position, and then the limit lift assembly 34 supports the turntable 31 from below the turntable 31, and then the press mechanism 1 moves down for press fitting. When the riveting of the product on one of the placement seats 33 is completed, the limit lift assembly 34 is reset, and then the indexer 32 drives the turntable 31 to rotate, so that the product on the next placement seat 33 rotates to the riveting position.
[0030] In the above design, the structural design and specific implementation method of the tooling mechanism 3 can effectively improve work efficiency.
[0031] Specifically: Figure 5As shown, the limited lifting assembly 34 includes a fixed seat 341, a second guide rail 342 arranged on the fixed seat 341, a lifting seat 343 slidably arranged on the second guide rail 342, a third cylinder 344 fixedly arranged on the fixed seat 341 for driving the lifting seat 343 to slide, and a fourth cylinder 345 arranged below the fixed seat 341 for driving the lifting seat 343 to rise and fall.
[0032] In actual use, when the turntable 31 needs to rotate, the No. 3 cylinder 344 drives the lifting seat 343 to move along the No. 2 guide rail 342 away from the indexer 32. When riveting is required, the No. 3 cylinder 344 drives the lifting seat 343 to move under the placement seat 33, and then the No. 4 cylinder 345 lifts the lifting seat 343, and the turntable 31 is lifted by the lifting seat 343.
[0033] In the above design, the structural design and specific implementation method of the position-limiting lifting assembly 34 can effectively lift the turntable 31 and prevent the turntable 31 from being compressed and damaging the indexer 32 .
[0034] Specifically: Figure 7 As shown, the feeding mechanism 2 includes a vibration plate 21, a straight vibrator 22 docked with the vibration plate 21, and a transfer component docked with the straight vibrator 22, the transfer component includes a No. 1 seat 23, a slide cylinder 24 arranged on the No. 1 seat 23, and a material receiving plate 25 arranged at the output end of the slide cylinder 24, the material receiving plate 25 is provided with a material receiving trough 20 for receiving materials from the straight vibrator 22, the material receiving trough 20 is provided with an opening close to the side of the straight vibrator 22, and the notch of the material receiving trough 20 faces upward.
[0035] In actual use, the gasket is vibrated to the straight vibrator 22 through the vibration plate 21, and then the straight vibrator 22 vibrates the gasket to the material receiving trough 20, and then the slide cylinder 24 drives the material receiving plate 25 to move so that the material receiving trough 20 corresponds to the elastic adsorption press-fitting component 13.
[0036] In the above design, the structural design and specific implementation method of the feeding mechanism 2 can accurately transport the gasket to the position to be adsorbed by the pressing mechanism 1.
[0037] To further explain in detail, it should be understood that the above is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fan controller riveting device, comprising a press-fitting mechanism (1), a feeding mechanism (2) arranged on one side of the press-fitting mechanism (1) for feeding materials to the press-fitting mechanism (1), and a tooling mechanism (3) arranged on the other side of the press-fitting mechanism (1) for placing products, characterized in that: The press-fitting mechanism (1) comprises a No. 1 support (11), a lifting seat slidably arranged on the No. 1 support (11), a No. 1 driving mechanism (17) arranged at the upper end of the support for driving the lifting seat to rise and fall, a No. 1 guide rail (12) arranged at the lower end of the lifting seat, an elastic adsorption press-fitting assembly (13) slidably arranged on the No. 1 guide rail (12), a No. 2 driving mechanism (14) arranged on the lifting seat for driving the elastic adsorption press-fitting assembly (13) to slide along the No. 1 guide rail (12) between the feeding mechanism (2) and the tooling mechanism (3), and a No. 3 driving mechanism (15) arranged on the lifting seat for driving the elastic adsorption press-fitting assembly (13) to descend and absorb materials.
2. The fan controller riveting device according to claim 1, characterized in that: The elastic adsorption pressing assembly (13) comprises a No. 1 plate (131) slidably connected to the No. 1 guide rail (12), a plurality of No. 1 linear bearings (132) arranged on the No. 1 plate (131) along the Z direction, a plurality of No. 1 columns (133) respectively sleeved on the No. 1 linear bearings (132), a No. 2 plate (134) connected to the upper ends of the plurality of No. 1 columns (133), a No. 3 plate (135) connected to the lower ends of the plurality of No. 1 columns (133), and an adsorption pressure head (136) arranged at the lower end of the No. 3 plate (135), wherein a plurality of suction holes are arranged at the lower end of the adsorption pressure head (136), a spring (137) is sleeved on the No. 1 column (133), and the two ends of the spring (137) are respectively against the No. 2 plate (134) and the No. 1 linear bearing (132), and the No. 2 driving mechanism (14) is a No. 2 cylinder, and the output end of the No. 2 cylinder is downward.
3. The fan controller riveting device according to claim 1, characterized in that: The tooling mechanism (3) comprises a turntable (31), a divider (32) arranged below the turntable (31) for driving the turntable (31) to rotate, a plurality of placement seats (33) arranged on the turntable (31), and a position-limiting lifting assembly (34) arranged below the turntable (31); the placement seat (33) comprises a carrier plate (331), a No. 2 linear bearing (332) arranged on the carrier plate (331), a No. 2 column (333) sleeved on the No. 2 linear bearing (332) and fixedly connected to the turntable (31) at the lower end, and a plurality of guide columns (334) arranged on the carrier plate (331); and the turntable (31) is provided with vertical holes corresponding to the guide columns (334) one by one.
4. The fan controller riveting device according to claim 3, characterized in that: The position-limiting lifting assembly (34) comprises a fixed seat (341), a second guide rail (342) arranged on the fixed seat (341), a lifting seat (343) slidably arranged on the second guide rail (342), a third cylinder (344) fixedly arranged on the fixed seat (341) for driving the lifting seat (343) to slide, and a fourth cylinder (345) arranged below the fixed seat (341) for driving the lifting seat (343) to rise and fall.
5. The fan controller riveting device according to claim 1, characterized in that: The feeding mechanism (2) comprises a vibration plate (21), a straight vibrator (22) docked with the vibration plate (21), and a transfer assembly docked with the straight vibrator (22); the transfer assembly comprises a No. 1 seat (23), a slide cylinder (24) arranged on the No. 1 seat (23), and a material receiving plate (25) arranged at the output end of the slide cylinder (24); the material receiving plate (25) is provided with a material receiving trough (20) for receiving materials from the straight vibrator (22); the material receiving trough (20) is provided with an opening on a side close to the straight vibrator (22), and the notch of the material receiving trough (20) faces upward.
Citation Information
Patent Citations
Semi -automatic rivet assembly machine
CN206598078U