Roller type saw belt guide device capable of being adjusted in swinging mode
By designing a swing-adjustable roller saw belt guide device, the guide assembly and roller structure are used to limit the jitter of the band saw blade, which solves the problem of shortening the life of the standard bearing, and achieves higher band saw blade operation speed and longer bearing life .
Patent Information
- Application Number
- CN202420959935.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The small diameter of the standard bearing and high speed lead to a shortened bearing life, making it difficult to be suitable for aluminum cutting high-speed band saw machines.
A roller-type saw belt guide device with swing adjustment is designed to limit the jitter of the band saw blade through the guide assembly, and the fixed disc and connecting rod are driven to rotate along the guide wheel and without the guide wheel to achieve high speed of the band saw blade. Guide the operation and compensate by adjusting the swing seat.
It extends the service life of the bearing, improves the high-speed guide and correcting capability of the band saw blade, and avoids the defect of shortening of the bearing due to excessive rotation speed.
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Figure CN222470936U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production of guide devices, in particular to a roller-type saw belt guide device which can be swung and adjusted. Background Art
[0002] A band saw machine needs to use a band saw blade guide device when in use. At present, ordinary band saw machines on the market generally use a clamp-type saw blade guide device, and ordinary high-speed band saw machines generally use a rolling bearing type saw blade guide device.
[0003] Among them, the rolling bearing type saw band guide device generates very little heat due to the rolling friction between the bearing and the band saw blade, which does not affect the life of the tool, so it can guide the operation of ordinary high-speed band saw blades (linear speed <1500m / min). However, since the standard bearing diameter is not large and the rotation speed is too high, the bearing life is shortened. Therefore, this structure is not very suitable for the high-speed band saw blade guidance of aluminum cutting (linear speed >1500m / min). For this reason, we propose a swingable and adjustable roller type saw band guide device. Utility Model Content
[0004] The utility model aims to provide a swingable and adjustable roller saw belt guide device to solve the problem in the background technology that the standard bearing has a small diameter and the rotation speed is too high, which leads to a shortened bearing life.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a swingable and adjustable roller-type saw band guide device, comprising a mounting support plate, a guide assembly, the guide assembly is used to limit the vibration of the band saw blade, the guide assembly is arranged in the mounting support plate, a connecting assembly, the connecting assembly is used to replace the guide assembly, and the connecting assembly is installed in the guide assembly;
[0006] The two guiding assemblies include a swing seat, which is sleeved in a mounting support plate, a connecting rod is installed in the swing seat, and the connecting rod is rotatably connected to the swing seat through a bearing, a fixed plate is fixedly connected to the connecting rod, a guide wheel with an edge is sleeved on the fixed plate located above, and a guide wheel without an edge is sleeved on the fixed plate located below.
[0007] Preferably, a threaded pin is sleeved in the swing seat, the threaded pin is fixedly connected to the mounting support plate, and a nut is threadedly connected to the threaded pin.
[0008] Preferably, a base is fixedly connected to the mounting support plate, and a slide groove is provided in the base.
[0009] Preferably, a positioning pin is sleeved in the slide groove.
[0010] Preferably, a reinforcing rib is fixedly connected to the base, and the reinforcing rib is fixedly connected to the mounting support plate.
[0011] Preferably, the two connecting components include a threaded barrel, the threaded barrel is fixedly connected to a fixed plate, a bolt is threadedly connected in the threaded barrel, a pressure plate is sleeved on the outer wall of the bolt, and an insertion rod is fixedly connected in the pressure plate.
[0012] Preferably, a rubber pad is fixedly connected to the pressure plate, and the rubber pad is sleeved on the outer wall of the bolt.
[0013] Preferably, the insert rod is processed into a rectangular column shape.
[0014] The utility model has at least the following beneficial effects:
[0015] The utility model can limit the vibration of the band saw blade through the guide assembly, and the guide assembly is convenient to replace through the connecting assembly. In the guide assembly, the band saw blade passes through the gap between the guide wheel with edge and the guide wheel without edge when working. The guide wheel with edge and the guide wheel without edge both drive the fixed plate and the connecting rod to rotate in the swing seat through the bearing. In this embodiment, the guide wheel with edge can limit the back of the band saw blade, and the guide wheel with edge and the guide wheel without edge limit the vibration of the band saw blade from the left and right sides of the band saw blade, so as to realize the high-speed guide operation of the band saw blade. The swing seat is installed on the mounting support plate, and the side surfaces of the guide wheel with edge and the guide wheel without edge are close to the band saw blade through the eccentricity. The side of the saw blade can achieve natural guiding. When the guide wheel with edge and the guide wheel without edge are worn, compensation can be achieved by adjusting the swing seat. The band saw blade is guided by the guide wheel with edge and the guide wheel without edge. The diameters of the guide wheel with edge and the guide wheel without edge are larger, so the higher speed of the band saw blade is transmitted to the speed of the guide wheel with edge and the guide wheel without edge. It will not be too high, and the speed of the corresponding bearings is also reduced, and the service life is greatly extended. The use of bolts facilitates the installation and disassembly of the guide wheel with edge and the guide wheel without edge. The insertion rod limits the use position of the guide wheel with edge and the guide wheel without edge, ensuring the stability of the guide wheel with edge and the guide wheel without edge during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a structural schematic diagram of the base, the mounting support plate and the swing seat in the utility model.
[0018] Figure 3 It is a structural schematic diagram of the swing seat, connecting rod and fixed plate in the utility model.
[0019] Figure 4 It is a schematic diagram of the structure of the utility model with a guide wheel along the edge and without a guide wheel along the edge.
[0020] Figure 5 It is a structural schematic diagram of the medium pressure plate, the plug rod and the bolt of the utility model.
[0021] Figure 6 It is a structural schematic diagram of the base, reinforcing ribs and positioning pins in the utility model.
[0022] In the figure: 1-guide assembly; 2-connection assembly; 3-mounting support plate; 4-swing seat; 5-connecting rod; 6-bearing; 7-fixed plate; 8-guide wheel with edge; 9-guide wheel without edge; 10-threaded pin; 11-nut; 12-base; 13-slide; 14-locating pin; 15-reinforcement rib; 16-threaded cylinder; 17-bolt; 18-pressure plate; 19-insertion rod; 20-rubber pad. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0026] The rolling bearing type saw band guide device generates very little heat due to the rolling friction between the bearing and the band saw blade, which does not affect the life of the tool. Therefore, it can guide the ordinary high-speed band saw blade (linear speed <1500m / min). However, since the standard bearing diameter is not large and the rotation speed is too high, the bearing life is shortened. Therefore, this structure is not suitable for the high-speed band saw blade guidance of aluminum cutting (linear speed >1500m / min). For this reason, we propose a swingable and adjustable roller type saw band guide device.
[0027] See also Figure 1-Figure 6 The utility model provides a technical solution of a swingable roller saw band guide device: a swingable roller saw band guide device, comprising a mounting support plate 3, a guide assembly 1, the guide assembly 1 is used to limit the vibration of the band saw blade, the guide assembly 1 is arranged in the mounting support plate 3, and a connecting assembly 2, the connecting assembly 2 is used to replace the guide assembly 1, and the connecting assembly 2 is installed in the guide assembly 1.
[0028] The swingable roller saw band guide device of the present embodiment can limit the vibration of the band saw blade through the guide assembly 1, and the guide assembly 1 can be easily replaced through the connecting assembly 2. In the guide assembly 1, the band saw blade passes through the gap between the edge guide wheel 8 and the edgeless guide wheel 9 when working. The edge guide wheel 8 and the edgeless guide wheel 9 both drive the fixed plate 7 and the connecting rod 5 to rotate in the swing seat 4 through the bearing 6. In the present embodiment, the edge guide wheel 8 can limit the back of the band saw blade, and the edge guide wheel 8 and the edgeless guide wheel 9 limit the vibration of the band saw blade from the left and right sides of the band saw blade, so as to realize the high-speed guiding operation of the band saw blade. The swing seat 4 is installed on the mounting support plate 3, and the edge guide wheel 8 and the edgeless guide wheel 9 are eccentrically adjusted. The side of the wheel 9 is close to the side of the band saw blade to achieve natural guiding. When the edge guiding wheel 8 and the edgeless guiding wheel 9 are worn, compensation can be achieved by adjusting the swing seat 4. The band saw blade is guided by the edge guiding wheel 8 and the edgeless guiding wheel 9. The edge guiding wheel 8 and the edgeless guiding wheel 9 have larger diameters, so the higher band saw blade running speed transmitted to the rotation speed of the edge guiding wheel 8 and the edgeless guiding wheel 9 will not be too high, and the corresponding rotation speed of the bearing 6 is also reduced, and the service life is greatly extended. The use of the bolt 17 facilitates the installation and disassembly of the edge guiding wheel 8 and the edgeless guiding wheel 9. The insertion rod 19 limits the use position of the edge guiding wheel 8 and the edgeless guiding wheel 9 to ensure the stability of the edge guiding wheel 8 and the edgeless guiding wheel 9 during operation.
[0029] In some embodiments, the two guide assemblies 1 include a swing seat 4, which is sleeved in the mounting support plate 3, and a connecting rod 5 is installed in the swing seat 4. The connecting rod 5 is rotatably connected to the swing seat 4 through a bearing 6, and a fixed plate 7 is fixedly connected to the connecting rod 5. The upper fixed plate 7 is sleeved with a guide wheel 8 with an edge, and the lower fixed plate 7 is sleeved with a guide wheel 9 without an edge. Two swing seats 4 are sleeved in the mounting support plate 3, one swing seat 4 is located slightly above the center line of the mounting support plate 3, and the other swing seat 4 is located slightly below the center line of the mounting support plate 3. The upper fixed plate 7 is provided with a guide wheel 8 with an edge, and the lower fixed plate 7 is provided with a guide wheel 9 without an edge. When the band saw blade is working, the band saw blade moves from the edge The guide wheel 8 passes through the gap between the guide wheel 8 and the guide wheel without edge 9. Both the guide wheel 8 and the guide wheel without edge 9 drive the connecting rod 5 to rotate through the fixed plate 7. The connecting rod 5 rotates in the swing seat 4 through the bearing 6. In this embodiment, the guide wheel 8 with edge can limit the back of the band saw blade, and the guide wheel 8 with edge and the guide wheel without edge 9 limit the shaking of the band saw blade from the left and right sides of the band saw blade to achieve high-speed guiding operation of the band saw blade. The swing seat 4 is installed on the mounting support plate 3. The eccentricity makes the side surfaces of the guide wheel 8 and the guide wheel without edge 9 close to the side surfaces of the band saw blade to achieve natural guiding. When the guide wheel 8 and the guide wheel without edge 9 are worn, compensation can be achieved by adjusting the swing seat 4, which greatly extends the service life of the guide wheel 8 and the guide wheel without edge 9.
[0030] In some embodiments, a threaded pin 10 is sleeved in the swing seat 4, and the threaded pin 10 is fixedly connected to the mounting support plate 3. A nut 11 is threadedly connected to the threaded pin 10, and the threaded pin 10 is used to limit the installation position of the swing seat 4. When the swing seat 4 is adjusted, the nut 11 can be rotated to fix the position of the swing seat 4 on the outer wall of the threaded pin 10.
[0031] In some embodiments, a base 12 is fixedly connected to the mounting support plate 3 , a slide groove 13 is provided in the base 12 , the base 12 supports the overall structure, two slide grooves 13 are provided, and the slide grooves 13 are used to install the positioning pins 14 .
[0032] In some embodiments, a positioning pin 14 is sleeved in the slide groove 13 , and the outer wall of the positioning pin 14 is processed with threads. The positioning pin 14 is used to fix the use position of the base 12 .
[0033] In some embodiments, a reinforcing rib 15 is fixedly connected to the base 12 , and the reinforcing rib 15 is fixedly connected to the mounting support plate 3 . Two reinforcing ribs 15 are provided, and the reinforcing ribs 15 are used to fix the connection strength between the mounting support plate 3 and the base 12 .
[0034] In some embodiments, the two connecting components 2 include a threaded barrel 16, the threaded barrel 16 and the fixed disk 7 are fixedly connected, a bolt 17 is threadedly connected in the threaded barrel 16, a pressure plate 18 is sleeved on the outer wall of the bolt 17, and a plug 19 is fixedly connected in the pressure plate 18. According to the above embodiment, when it is necessary to replace the guide wheel 8 with an edge and the guide wheel 9 without an edge, the bolt 17 is rotated, the bolt 17 and the threaded barrel 16 on the outer wall of the fixed disk 7 are separated, the bolt 17 is removed from the pressure plate 18, and the pressure plate 18 is pulled to drive the plug 19 and the guide wheel 8 with an edge and the guide wheel without an edge. The guide wheel 9 is separated, and then the guide wheel with edge 8 and the guide wheel without edge 9 can be disassembled along the outer wall of the threaded cylinder 16, and the pressure plate 18 and the threaded cylinder 16 are connected by the bolt 17. The guide wheel with edge 8 or the guide wheel without edge 9 is located between the pressure plate 18 and the threaded cylinder 16, so as to facilitate the installation and disassembly of the guide wheel with edge 8 and the guide wheel without edge 9. The insertion rod 19 can pass through the guide wheel with edge 8 and the guide wheel without edge 9 and the fixed plate 7 to connect them. The insertion rod 19 limits the use position of the guide wheel with edge 8 and the guide wheel without edge 9 to ensure the stability of the connection.
[0035] In some embodiments, a rubber pad 20 is fixedly connected to the pressure plate 18, and the rubber pad 20 is sleeved on the outer wall of the bolt 17. The rubber pad 20 is arranged between the pressure plate 18 and the bolt 17 to increase friction and prevent the bolt 17 from falling off.
[0036] In some embodiments, the insert rod 19 is processed into a rectangular column shape, and the insert rod 19 is used to limit the guide wheel with edge 8 and the guide wheel without edge 9.
[0037] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0038] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0039] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A swingable roller saw band guide device, comprising a mounting support plate (3), characterized in that: A guide assembly (1), the guide assembly (1) being used to limit the vibration of the band saw blade, the guide assembly (1) being arranged in the mounting support plate (3); A connecting component (2), the connecting component (2) being used to replace the guiding component (1), the connecting component (2) being installed in the guiding component (1); The two guide assemblies (1) include a swing seat (4), the swing seat (4) is sleeved in the mounting support plate (3), a connecting rod (5) is installed in the swing seat (4), the connecting rod (5) is rotatably connected to the swing seat (4) through a bearing (6), a fixed plate (7) is fixedly connected to the connecting rod (5), a guide wheel (8) with an edge is sleeved on the fixed plate (7) located above, and a guide wheel (9) without an edge is sleeved on the fixed plate (7) located below.
2. The swingable roller saw band guide device according to claim 1, characterized in that: A threaded pin (10) is sleeved in the swing seat (4), the threaded pin (10) is fixedly connected to the mounting support plate (3), and a nut (11) is threadedly connected to the threaded pin (10).
3. The swingable roller saw band guide device according to claim 1, characterized in that: A base (12) is fixedly connected to the mounting support plate (3), and a slide groove (13) is provided in the base (12).
4. The swingable roller saw band guide device according to claim 3, characterized in that: A positioning pin (14) is sleeved in the sliding groove (13).
5. The swingable roller saw band guide device according to claim 3, characterized in that: A reinforcing rib (15) is fixedly connected to the base (12), and the reinforcing rib (15) is fixedly connected to the mounting support plate (3).
6. The swingable roller saw band guide device according to claim 1, characterized in that: The two connection assemblies (2) comprise a threaded barrel (16), the threaded barrel (16) being fixedly connected to a fixed plate (7), a bolt (17) being threadedly connected in the threaded barrel (16), a pressure plate (18) being sleeved on the outer wall of the bolt (17), and an insertion rod (19) being fixedly connected in the pressure plate (18).
7. The swingable roller saw band guide device according to claim 6, characterized in that: A rubber pad (20) is fixedly connected to the pressure plate (18), and the rubber pad (20) is sleeved on the outer wall of the bolt (17).
8. The swingable roller saw band guide device according to claim 6, characterized in that: The insert rod (19) is processed into a rectangular column shape.