Automatic tapping assembly
By designing automatic tapping assembly, using structures such as double-head tapping machines, pneumatic cylinders and vibration discs, the problems of low output and low efficiency of existing tapping equipment are solved, and efficient and automated tapping production is achieved.
Patent Information
- Application Number
- CN202420328897.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-02-22
AI Technical Summary
Existing tapping equipment is generally single-headed, with low output and requires manual monitoring and loading, resulting in longer time consumption and reducing tapping efficiency.
An automatic tapping assembly is designed, including a double-headed tapping machine, pneumatic cylinder, vibrating disk, sensor and other structures. The vibrating disk is loaded, and the pneumatic cylinder drives the feeding plate and feeding plate. The sensor detects and discharges the material to achieve automatic loading. feed and unload.
The efficiency and automation of tapping are improved, manual operations are reduced, a large amount of labor is saved, and the output is improved. The labor is only 0.2 people are used.
Smart Images

Figure CN222470984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to an automatic tapping assembly. Background Art
[0002] Tapping refers to using a certain torque to screw the tap into the bottom hole to be drilled to produce an internal thread. Depending on the degree of automation in the tapping machine processing process, the tapping machine can be divided into fully automatic tapping machines, semi-automatic tapping machines and manual tapping machines.
[0003] In the prior art, tapping equipment is generally single-head with low output, and manual monitoring of the machine is required. When manually loading, the workpiece needs to be positioned to avoid incorrect tapping positions. Positioning the workpiece consumes a long time, thereby reducing the efficiency of tapping. Therefore, an automatic tapping assembly is needed to meet people's needs. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic tapping assembly to solve the problem that the tapping equipment proposed in the above background technology is generally single-head, has low output, and requires manual monitoring of the machine. During manual loading, the workpiece needs to be positioned to avoid incorrect tapping position. Positioning the workpiece consumes a long time, thereby reducing the efficiency of tapping.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic tapping assembly, comprising an operating table, a fixed plate is fixedly installed on the top of the operating table, a double-head tapping machine is fixedly installed on the top of the fixed plate, a bottom plate is fixedly installed on one side of the operating table, a control panel is fixedly installed on the top of the bottom plate, a first mounting plate is fixedly installed on the top of the fixed plate, a pad is fixedly installed on one side of the top of the operating table, a fixed T-block is fixedly installed on the top of the pad, a first pneumatic cylinder is fixedly installed on one side of the fixed T-block, a second pneumatic cylinder is fixedly installed on one end of the first pneumatic cylinder, a fixed block is fixedly installed on the second pneumatic cylinder, a connecting plate is fixedly installed on one end of the second pneumatic cylinder, a movable block is fixedly installed on one side of the fixed block, a sliding block is fixedly installed on one side of the connecting plate and the movable block, a workpiece placing table is fixedly installed on the top of the first mounting plate, a cover plate is movably installed on the top of the workpiece placing table, and two positioning plates are movably installed on the bottom of the cover plate. The cover plate is threadedly installed with multiple bolts, one end of the bolt passes through the inner wall of the cover plate and the inner wall of the positioning plate and extends into the inner wall of the positioning plate, two first fixing rods are fixedly installed on one side of the top of the fixing plate, a first connecting block is fixedly installed on the top of the first connecting block, a feeding pneumatic cylinder is fixedly installed on the top of the first connecting block, two second fixing rods are fixedly installed on the other side of the top of the fixing plate, a second connecting block is fixedly installed on the top of the second fixing rod, a driving pneumatic cylinder is fixedly installed on the top of the second connecting block, one end of the feeding pneumatic cylinder and the driving pneumatic cylinder are fixedly installed with a movable plate, an anti-fall plate is fixedly installed on one side of the movable plate on the driving pneumatic cylinder, a feeding plate is fixedly installed on one side of the movable plate on the feeding pneumatic cylinder, a second mounting plate is fixedly installed on one side of the top of the operating table, a vibration disk is fixedly installed on the top of the second mounting plate, a connecting frame is fixedly installed on the workpiece placement table and the cover plate, and a sensor is movably installed inside the connecting frame.
[0006] Preferably: a mounting block is fixedly mounted on one side of the first mounting plate, a limiting rod is fixedly mounted in the inner wall of the mounting block, and one end of the limiting rod away from the mounting block is movably connected to the fixed block.
[0007] Preferably: a loading plate is fixedly installed on the top of the movable block, a slide rail is fixedly installed on one side of the first mounting plate, two sliders are slidably connected to the movable block, and a positioning block is fixedly installed on the top of the loading plate.
[0008] Preferably, a slide groove is provided on the workpiece placement platform, one end of the loading plate is located inside the slide groove, and the slide groove is slidably connected to the loading plate.
[0009] Preferably, the cover plate and the positioning plate are both provided with a plurality of thread grooves, the interior of the thread grooves is provided with threads, and the bolts are threadedly connected to the thread grooves.
[0010] Preferably, the feeding pneumatic cylinder and the driving pneumatic cylinder are provided with limiting grooves inside, a connecting rod is slidably installed inside the limiting groove, and one end of the connecting rod is fixedly connected to the movable plate.
[0011] Preferably: a lower hopper is fixedly mounted on the workpiece placement table, and one side of the lower hopper is located inside the operating table.
[0012] The beneficial effects of the utility model are:
[0013] In the utility model, through the arrangement of double-head tapping machine, first pneumatic cylinder, loading plate, feeding pneumatic cylinder, sensor and other structures, loading is carried out by vibration of the vibrating plate, and then the first pneumatic cylinder and the second pneumatic cylinder are started, so that the workpiece on the loading plate can be fed into the interior of the slide slot, and the material can be unloaded after the sensor detection, and then the feeding pneumatic cylinder is started, so that the workpiece enters between the workpiece placement table and the cover plate, and then is tapped by the double-head tapping machine. The original single-head was manually operated by 1 person, and the tapping output per shift was 11,000 pieces. The existing double-head tapping machine has double heads, the tapping efficiency is improved, the degree of automation is high, and about 0.2 people are used, which also saves a lot of labor.
[0014] In the utility model, the workpiece is placed on the vibrating plate by setting up the anti-drop plate, the feeding plate, the vibrating plate and other structures. The workpiece can be fed into the loading plate through vibration. There is no need to position the workpiece every time tapping, which saves a lot of time and improves the tapping efficiency. The feeding plate is continuously pushed in, so that the loading and unloading of the workpiece can be realized quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional structural schematic diagram of an automatic tapping assembly proposed by the utility model;
[0016] Figure 2 It is a side view structural schematic diagram of an automatic tapping assembly proposed by the utility model;
[0017] Figure 3 It is a partial structural schematic diagram of an automatic tapping assembly proposed by the utility model;
[0018] Figure 4 It is a partial top view structural schematic diagram of an automatic tapping assembly proposed by the utility model;
[0019] Figure 5 This is a side view structural diagram of a lower hopper of an automatic tapping assembly proposed by the utility model;
[0020] Figure 6 The utility model is a schematic diagram of the cross-sectional structure of a mounting plate of an automatic tapping assembly.
[0021] In the figure: 100, operating table; 101, fixed plate; 102, double-head tapping machine; 103, bottom plate; 104, control panel; 200, first mounting plate; 201, pad; 202, fixed T-block; 203, first pneumatic cylinder; 204, second pneumatic cylinder; 205, fixed block; 206, mounting block; 207, connecting plate; 208, movable block; 209, slide block; 210, loading plate; 211, slide rail; 212, positioning block; 213, limit rod; 300, workpiece placement table; 301 , slide groove; 302, cover plate; 303, threaded groove; 304, positioning plate; 305, bolt; 400, first fixing rod; 401, first connecting block; 402, feeding pneumatic cylinder; 403, second fixing rod; 404, second connecting block; 405, driving pneumatic cylinder; 406, movable plate; 407, anti-fall plate; 408, limiting groove; 409, connecting rod; 410, feeding plate; 411, lower hopper; 500, second mounting plate; 501, vibration plate; 502, connecting frame; 503, sensor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-6An automatic tapping assembly includes an operating table 100, a fixing plate 101 is fixedly installed on the top of the operating table 100, a double-head tapping machine 102 is fixedly installed on the top of the fixing plate 101, a bottom plate 103 is fixedly installed on one side of the operating table 100, a control panel 104 is fixedly installed on the top of the bottom plate 103, a first mounting plate 200 is fixedly installed on the top of the fixing plate 101, a pad 201 is fixedly installed on one side of the top of the operating table 100, a fixed T-block 202 is fixedly installed on the top of the pad 201, a first pneumatic cylinder 203 is fixedly installed on one side of the fixed T-block 202, a second pneumatic cylinder 204 is fixedly installed on one end of the first pneumatic cylinder 203, a fixing block 205 is fixedly installed on the second pneumatic cylinder 204, and the second pneumatic cylinder 200 is fixedly installed on the second pneumatic cylinder 204. A connecting plate 207 is fixedly installed on one end of the first mounting plate 200, a movable block 208 is fixedly installed on one side of the fixed block 205, a slider 209 is fixedly installed on one side of the connecting plate 207 and the movable block 208, a workpiece placement table 300 is fixedly installed on the top of the first mounting plate 200, a cover plate 302 is movably installed on the top of the workpiece placement table 300, two positioning plates 304 are movably installed on the bottom of the cover plate 302, a plurality of bolts 305 are threadedly installed on the cover plate 302, one end of the bolt 305 passes through the inner wall of the cover plate 302 and the inner wall of the positioning plate 304 and extends into the inner wall of the positioning plate 304, two first fixing rods 400 are fixedly installed on one side of the top of the fixed plate 101, a first connecting block 401 is fixedly installed on the top of the first fixing rod 400, A feeding pneumatic cylinder 402 is fixedly installed on the top of a connecting block 401, two second fixed rods 403 are fixedly installed on the other side of the top of the fixed plate 101, a second connecting block 404 is fixedly installed on the top of the second fixed rod 403, a driving pneumatic cylinder 405 is fixedly installed on the top of the second connecting block 404, a movable plate 406 is fixedly installed on one end of the feeding pneumatic cylinder 402 and the driving pneumatic cylinder 405, an anti-drop plate 407 is fixedly installed on one side of the movable plate 406 on the driving pneumatic cylinder 405, a feeding plate 410 is fixedly installed on one side of the movable plate 406 on the feeding pneumatic cylinder 402, a second mounting plate 500 is fixedly installed on one side of the top of the operating table 100, a vibration plate 501 is fixedly installed on the top of the second mounting plate 500, and a workpiece placement table 3 00 and the cover plate 302 are both fixedly mounted with a connecting frame 502, and a sensor 503 is movably mounted inside the connecting frame 502. When using the device, the operator places the workpiece on the vibration plate 501, and then the vibration plate 501 will vibrate, so that the workpiece enters the loading plate 210, and then the first pneumatic cylinder 203 and the second pneumatic cylinder 204 are started, which will cause the loading plate 210 to drive the workpiece into the interior of the chute 301. At this time, the sensor 503 can be checked and the material can be unloaded. At this time, the operator starts the driving pneumatic cylinder 405, which will cause one end of the driving pneumatic cylinder 405 to drive the movable plate 406 and the anti-drop plate 407 close to the first mounting plate 200, which will prevent the workpiece from falling into the interior of the unloading hopper 411 before tapping.Then the operator starts the feeding pneumatic cylinder 402. At this time, the feeding plate 410 can push the workpiece on the loading plate 210 between the workpiece placement table 300 and the cover plate 302. Then, the operator can start the double-head tapping machine 102 to tap the workpiece. At this time, the driving pneumatic cylinder 405 is started to move away from the first mounting plate 200. Through the continuous feeding of the loading plate 210 and the continuous movement of the feeding plate 410, the automatic tapping effect can be achieved. The tapped workpiece will fall into the interior of the operating table 100 through the lower hopper 411 due to the new workpiece pushed in by the feeding plate 410. At the same time, during the tapping process, the coolant will also enter the interior of the operating table 100 through the lower hopper 411, achieving the effect of recycling.
[0024] Furthermore, a mounting block 206 is fixedly installed on one side of the first mounting plate 200, and a limiting rod 213 is fixedly installed in the inner wall of the mounting block 206. The end of the limiting rod 213 away from the mounting block 206 is movably connected to the fixed block 205. The cooperation between the mounting block 206 and the limiting rod 213 can limit the loading plate 210 to avoid the workpiece failing to enter the top of the loading plate 210 during loading.
[0025] Furthermore, a loading plate 210 is fixedly installed on the top of the movable block 208, a slide rail 211 is fixedly installed on one side of the first mounting plate 200, two sliders 209 are slidably connected to the movable block 208, and a positioning block 212 is fixedly installed on the top of the loading plate 210. When the first pneumatic cylinder 203 and the second pneumatic cylinder 204 are started, the second pneumatic cylinder 204 will drive the two sliders 209 to slide on the slide rail 211 through the fixed block 205, the connecting plate 207 and the movable block 208, thereby driving the loading plate 210 to enter the interior of the slide groove 301.
[0026] Furthermore, a slide groove 301 is provided on the workpiece placement table 300, one end of the loading plate 210 is located inside the slide groove 301, and the slide groove 301 is slidingly connected to the loading plate 210. When the loading plate 210 enters into the slide groove 301, the feeding pneumatic cylinder 402 is started, so that the feeding plate 410 pushes the workpiece on the loading plate 210 between the workpiece placement table 300 and the cover plate 302.
[0027] Furthermore, a plurality of thread grooves 303 are provided on the cover plate 302 and the positioning plate 304. The thread grooves 303 are provided with threads inside. Bolts 305 are threadedly connected to the thread grooves 303. By rotating the bolts 305, the height of the positioning plate 304 can be adjusted, which can limit the workpiece.
[0028] Furthermore, a limiting groove 408 is provided inside the feeding pneumatic cylinder 402 and the driving pneumatic cylinder 405, and a connecting rod 409 is slidably installed inside the limiting groove 408. One end of the connecting rod 409 is fixedly connected to the movable plate 406. When the feeding pneumatic cylinder 402 or the driving pneumatic cylinder 405 is started, the movable plate 406 will drive the connecting rod 409 to slide inside the limiting groove 408. The cooperation between the limiting groove 408 and the connecting rod 409 limits the stroke length of the anti-fall plate 407 and the feeding plate 410.
[0029] Furthermore, a lower hopper 411 is fixedly installed on the workpiece placement table 300, and one side of the lower hopper 411 is located inside the operating table 100. After the tapping is completed, the workpiece will be squeezed out between the cover plate 302 and the workpiece placement table 300 due to the feeding of a new workpiece, and then fall into the interior of the operating table 100 through the lower hopper 411.
[0030] Working principle of this utility model:
[0031] When using the device, the operator places the workpiece on the vibration plate 501, and then the vibration plate 501 will vibrate, so that the workpiece enters the loading plate 210, and then the first pneumatic cylinder 203 and the second pneumatic cylinder 204 are started. When the first pneumatic cylinder 203 is started, one end of the first pneumatic cylinder 203 will drive the second pneumatic cylinder 204 to move close to the side of the fixed T-block 202, and at the same time, one end of the second pneumatic cylinder 204 will drive the fixed block 205 away from the limit rod 213. When the fixed block 205 moves, it will drive the loading plate 210 to move through the movable block 208, and at the same time, the connecting plate 207 and The movable block 208 will also drive the slider 209 to slide on the slide rail 211, and then the loading plate 210 will drive the workpiece into the interior of the slide groove 301. At this time, the sensor 503 can be checked and the material can be unloaded. At this time, the operator starts the driving pneumatic cylinder 405, which will make one end of the driving pneumatic cylinder 405 drive the movable plate 406 and the anti-drop plate 407 close to the first mounting plate 200 until the anti-drop plate 407 fits with one side of the workpiece placement table 300, which will prevent the workpiece from falling into the interior of the unloading hopper 411 before tapping. Then the operator starts the feeding pneumatic cylinder 402, which will make the feeding pneumatic cylinder 4 02 drives the movable plate 406 and the feeding plate 410 to approach the first mounting plate 200. At this time, the feeding plate 410 can push the workpiece on the loading plate 210 between the workpiece placement table 300 and the cover plate 302. The operator can adjust the height of the positioning plate 304 by turning a plurality of bolts 305 to achieve the function of limiting the workpiece. When the feeding pneumatic cylinder 402 is started or the pneumatic cylinder 405 is driven, the movable plate 406 will drive the connecting rod 409 to slide inside the limiting groove 408. Through the cooperation of the limiting groove 408 and the connecting rod 409, the movement of the anti-drop plate 407 and the feeding plate 410 is limited. The length of the process, and then the operator can start the double-head tapping machine 102, which will tap the workpiece. At this time, the driving pneumatic cylinder 405 is started to move away from the first mounting plate 200. Through the continuous feeding of the loading plate 210 and the continuous movement of the feeding plate 410, the automatic tapping effect can be achieved. The tapped workpiece will fall into the interior of the operating table 100 through the lower hopper 411 due to the feeding plate 410 pushing the new workpiece. At the same time, during the tapping process, the coolant will also enter the interior of the operating table 100 through the lower hopper 411, achieving the effect of recycling. The degree of automation is high, saving a lot of labor.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic tapping assembly, comprising an operating table (100), characterized in that: A fixing plate (101) is fixedly mounted on the top of the operating table (100), a double-head tapping machine (102) is fixedly mounted on the top of the fixing plate (101), a bottom plate (103) is fixedly mounted on one side of the operating table (100), a control panel (104) is fixedly mounted on the top of the bottom plate (103), a first mounting plate (200) is fixedly mounted on the top of the fixing plate (101), a pad (201) is fixedly mounted on one side of the top of the operating table (100), a fixed T-shaped block (202) is fixedly mounted on the top of the pad (201), a first pneumatic cylinder (203) is fixedly mounted on one side of the fixed T-shaped block (202), and one end of the first pneumatic cylinder (203) is fixedly mounted A second pneumatic cylinder (204) is installed, a fixed block (205) is fixedly installed on the second pneumatic cylinder (204), a connecting plate (207) is fixedly installed on one end of the second pneumatic cylinder (204), a movable block (208) is fixedly installed on one side of the fixed block (205), a sliding block (209) is fixedly installed on one side of the connecting plate (207) and the movable block (208), a workpiece placement table (300) is fixedly installed on the top of the first mounting plate (200), a cover plate (302) is movably installed on the top of the workpiece placement table (300), two positioning plates (304) are movably installed on the bottom of the cover plate (302), a plurality of bolts (305) are threadedly installed on the cover plate (302), and the bolts (305) are threadedly installed on the cover plate (302). One end of the bolt (305) passes through the inner wall of the cover plate (302) and the inner wall of the positioning plate (304) and extends into the inner wall of the positioning plate (304); two first fixing rods (400) are fixedly installed on one side of the top of the fixing plate (101); a first connecting block (401) is fixedly installed on the top of the first fixing rod (400); a feeding pneumatic cylinder (402) is fixedly installed on the top of the first connecting block (401); two second fixing rods (403) are fixedly installed on the other side of the top of the fixing plate (101); a second connecting block (404) is fixedly installed on the top of the second fixing rod (403); a driving pneumatic cylinder (405) is fixedly installed on the top of the second connecting block (404). ), a movable plate (406) is fixedly mounted on one end of the feeding pneumatic cylinder (402) and the driving pneumatic cylinder (405), a fall prevention plate (407) is fixedly mounted on one side of the movable plate (406) on the driving pneumatic cylinder (405), a feeding plate (410) is fixedly mounted on one side of the movable plate (406) on the feeding pneumatic cylinder (402), a second mounting plate (500) is fixedly mounted on one side of the top of the operating table (100), a vibration plate (501) is fixedly mounted on the top of the second mounting plate (500), a connecting frame (502) is fixedly mounted on the workpiece placement table (300) and the cover plate (302), and a sensor (503) is movably mounted inside the connecting frame (502).
2. The automatic tapping assembly according to claim 1, characterized in that: A mounting block (206) is fixedly mounted on one side of the first mounting plate (200), a limiting rod (213) is fixedly mounted in the inner wall of the mounting block (206), and one end of the limiting rod (213) away from the mounting block (206) is movably connected to the fixed block (205).
3. The automatic tapping assembly according to claim 1, characterized in that: A loading plate (210) is fixedly mounted on the top of the movable block (208), a slide rail (211) is fixedly mounted on one side of the first mounting plate (200), two sliding blocks (209) are slidably connected to the movable block (208), and a positioning block (212) is fixedly mounted on the top of the loading plate (210).
4. The automatic tapping assembly according to claim 1, characterized in that: The workpiece placement platform (300) is provided with a slide groove (301), one end of the loading plate (210) is located inside the slide groove (301), and the slide groove (301) is slidably connected to the loading plate (210).
5. The automatic tapping assembly according to claim 2, characterized in that: The cover plate (302) and the positioning plate (304) are both provided with a plurality of thread grooves (303), the interior of the thread grooves (303) is provided with threads, and the bolts (305) are threadedly connected to the thread grooves (303).
6. The automatic tapping assembly according to claim 1, characterized in that: The feeding pneumatic cylinder (402) and the driving pneumatic cylinder (405) are both provided with a limiting groove (408), and a connecting rod (409) is slidably installed inside the limiting groove (408), and one end of the connecting rod (409) is fixedly connected to the movable plate (406).
7. The automatic tapping assembly according to claim 1, characterized in that: A lower hopper (411) is fixedly mounted on the workpiece placement platform (300), and one side of the lower hopper (411) is located inside the operating platform (100).