Disassembling tool for large centrifugal machine
By designing a large centrifuge disassembly tooling including circular grooves, circular ring turntables and air hammers, the problem of uneven force application during the disassembly of large liquid-solid separation centrifuge is solved, and the drum and centrifuge are good Cooperate and efficient disassembly and install.
Patent Information
- Application Number
- CN202420431818.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-06
AI Technical Summary
Due to the large volume and weight of large liquid-solid separation centrifuges, traditional disassembly tools cannot be disassembled continuously, resulting in a large amount of manpower to hit the drum. Uneven force application leads to a poor coordination between the drum and the centrifuge, affecting the maintenance and installation effect.
A large centrifuge disassembly tooling is designed, including a base, a circular groove, a circular turntable, an air hammer and a reducer motor. Through the circular movement of the circular turntable and the instantaneous force of the air hammer, the uniformity of the rotating drum is achieved. Disassemble and install.
This tool can effectively solve the problem of uneven force application, ensure that the drum and the centrifuge are in good coordination, reduce labor consumption, improve disassembly and installation efficiency, and avoid internal deformation of the drum and affect the centrifugal effect.
Smart Images

Figure CN222471418U_ABST
Abstract
Description
Technical field:
[0001] The utility model belongs to the technical field of centrifuge disassembly tooling, and more specifically relates to a large centrifuge disassembly tooling. Background technology:
[0002] Existing large-scale liquid-solid separation centrifuges need to be inspected and maintained after being used for a certain period of time. Due to the large size and weight of large-scale liquid-solid separation centrifuges, they are not easy to move. In particular, since the internal drum of the centrifuge needs to be disassembled frequently, the drum is connected and fixed to the centrifuge body by threads. Large-scale liquid-solid separation centrifuges are large in size and heavy in weight. Traditional disassembly tools cannot be disassembled continuously, and a large amount of manpower is required to knock on the drum. Due to the difference in force, there is a difference in the force applied to the drum, which leads to a poor fit between the drum and the centrifuge, which is not conducive to reinstallation after maintenance. The different force will also cause deformation inside the drum, affecting the centrifugal effect. Utility model content:
[0003] In order to solve the above problems and overcome the shortcomings of the prior art, the utility model provides a large centrifuge disassembly tool;
[0004] The technical problem to be solved is: large liquid-solid separation centrifuges are large in size and heavy in weight. Traditional disassembly tools cannot be used for continuous disassembly, and a large amount of manpower is required to knock on the drum. Due to differences in force, there are differences in the force applied to the drum, which leads to poor coordination between the drum and the centrifuge, making it difficult to reinstall after maintenance. Differential force application will also cause deformation inside the drum, affecting the centrifugal effect.
[0005] The specific technical solution of the utility model to solve the above technical problems is: the large centrifuge disassembly tool comprises a base; the upper end surface of one side of the base is provided with a hoisting device for hoisting the centrifuge, characterized in that:
[0006] The base is provided with a circular slot at the center of the base, and a circular rotating disk is provided inside the side wall of the circular slot for rotation connection, and a fixing device for fixing the outer wall of the centrifuge is provided inside the circular rotating disk.
[0007] A preset number of air hammers are fixed to the upper end surface of the annular turntable in the form of an annular matrix through a bracket, and the output ends of the air hammers act on wrenches through copper hammers; the wrenches are detachably fixed to the drum of the centrifuge through bolts.
[0008] Furthermore, the fixing device is configured as a clamp, which is composed of two U-shaped clips, and both sides of the U-shaped clip are provided with extended edges, which are detachably connected by bolts.
[0009] Furthermore, one of the U-shaped cassettes is fixed on a base or the ground located inside the circular slot.
[0010] Furthermore, a preset number of driving structures for driving the annular turntable to rotate are arranged at the bottom of the base.
[0011] Furthermore, the driving structure includes a reduction motor arranged on the outside of the annular turntable, and the reduction motor is meshed with the outer end surface of the bottom of the annular turntable through a driven gear.
[0012] Furthermore, a limit roller is arranged on the inner side of the circular turntable, and a limit gear is arranged on the outer side of the circular turntable.
[0013] Furthermore, the driven gear, the limiting roller and the limiting gear are rotatably connected to the lower end surface of the base.
[0014] The beneficial effects of the utility model are:
[0015] One advantage of the utility model is that the circular rotating disk with circular motion can be used in conjunction with an air hammer to disassemble the drum of a large liquid-solid separation centrifuge, and the force is applied evenly, which solves the problem that there is a difference in manual force, and there is a difference in the force applied to the drum, resulting in a poor fit between the drum and the centrifuge, which is not conducive to reinstallation after maintenance. The difference in force application will also cause deformation inside the drum, affecting the centrifugal effect.
[0016] One advantage of the utility model is that it provides a large centrifuge disassembly tool with a lifting device, which facilitates the station transfer of the large centrifuge or the drum;
[0017] One advantage of the utility model is that a limiting roller is arranged on the inner side of the circular turntable, and a limiting gear is arranged on the outer side of the circular turntable, which can well ensure the stability of the circular turntable and avoid the instability of the circular turntable caused by the reaction force of the air hammer. Description of the drawings:
[0018] Attached Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Attached Figure 2 It is a schematic diagram of the structure of the implementation state of the utility model;
[0020] Attached Figure 3 This is a schematic diagram of the drive structure of the utility model; in the accompanying drawings:
[0021] 1. Base; 2. Bracket; 3. Ring turntable; 4. Air hammer; 5. Fixing device; 6. Triangle iron; 7. Circular slot; 8. Outer wall of centrifuge; 9. Drum; 10. Wrench; 11. Reducer motor; 12. Limit gear; 13. Limit roller; 14. Driven gear; 15. Lifting device. Specific implementation method:
[0022] In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "left", "right", "rear", "lower left", "upper right", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0023] Specific implementation of the utility model: the large centrifuge disassembly tool comprises a base 1; the upper end surface of one side of the base 1 is provided with a hoisting device 15 for hoisting the centrifuge, characterized in that:
[0024] The base 1 is provided with a circular slot 7 at its axis, a circular rotating disk 3 is provided in the side wall of the circular slot 7, and a fixing device 5 for fixing the outer wall 8 of the centrifuge is provided on the inner side of the circular rotating disk 3.
[0025] A preset number of air hammers 4 are fixed to the upper end surface of the annular turntable 3 in the form of an annular matrix through a bracket 2, and the output end of the air hammer 4 acts on a wrench 10 through a copper hammer; the wrench 10 is detachably fixed to the drum 9 of the centrifuge by bolts.
[0026] Furthermore, the fixing device 5 is configured as a clamp, which is composed of two U-shaped clips. Both sides of the U-shaped clip are provided with outer edges, and the outer edges are detachably connected by bolts.
[0027] Furthermore, one of the U-shaped cassettes is fixed on the base 1 or the ground inside the circular slot 7 .
[0028] Furthermore, a preset number of driving structures for driving the annular turntable 3 to rotate are arranged at the bottom of the base 1 .
[0029] Furthermore, the driving structure includes a reduction motor 11 arranged on the outside of the annular turntable 3 , and the reduction motor 11 is meshed with the outer end surface of the bottom of the annular turntable 3 through a driven gear 14 .
[0030] Furthermore, a limit roller 13 is disposed on the inner side of the annular turntable 3 , and a limit gear 12 is disposed on the outer side of the annular turntable 3 .
[0031] Furthermore, the driven gear 14 , the limiting roller 13 and the limiting gear 12 are rotatably connected to the lower end surface of the base 1 .
[0032] It should be noted that the utility model is a large centrifuge disassembly tool. When working,
[0033] 1. The pre-disassembled large centrifuge is hoisted into the fixing device 5 in the circular slot 7 by using the hoisting device 15, wherein the hoisting device 15 is preferably a cantilever crane, and the fixing device 5 is preferably a clamp, which is composed of two U-shaped cassettes, and the two sides of the U-shaped cassette are provided with outer edges, and the outer edges are detachably connected by bolts, wherein one of the U-shaped cassettes is fixed on the bottom plate or the ground located inside the circular slot 7;
[0034] This makes it easy to align the large centrifuge with the circular slot 7, and also helps to fix the large centrifuge, which is convenient for the subsequent disassembly of the drum 9; one of the U-shaped cassettes is fixed to the bottom plate or the ground inside the circular slot 7, and is fixed by a triangular iron to increase stability;
[0035] 2. After fixing the outer wall 8 of the centrifuge, the drum 9 is aligned with the circular slot 7. At this time, the reduction motor 11 is turned on. The reduction motor 11 can be set to multiple. The multiple reduction motors 11 are arranged in the form of a ring matrix on the outside of the circular slot 7. The output end of the reduction motor 11 drives the gear to drive the driven gear 14 to rotate. The driven gear 14 is engaged with the outer end surface of the bottom of the annular turntable 3 to drive the rotation of the annular turntable 3. The driven gear 14 has the purpose of reducing speed and increasing power, and smoothly drives the annular turntable 3 to rotate, thereby driving the air hammer 4 on the annular turntable 3 to rotate.
[0036] It is worth emphasizing that: a limited roller 13 is arranged on the inner side of the circular rotating disk 3, and a limited gear 12 is arranged on the outer side of the circular rotating disk 3, which can well ensure the stability of the circular rotating disk 3 and avoid the instability of the circular rotating disk 3 caused by the reaction force of the air hammer 4;
[0037] 3. Under the action of the external air source, the air hammer 4 exerts an instantaneous force on the wrench 10 through the copper hammer, so that the drum 9 is separated from the outer wall 8 of the centrifuge, and the drum 9 is lifted away by a cantilever crane for maintenance.
[0038] 4. When installing the drum 9 and the outer wall 8 of the centrifuge, according to the principle of steps 1-3, the mounting base of the air hammer 4 is reversely installed by bolts, and the reduction motor 11 is rotated in the reverse direction to connect the drum 9 and the outer wall 8 of the centrifuge with threads.
[0039] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A large centrifuge disassembly tool, comprising a base (1); an upper end surface of one side of the base (1) is provided with a hoisting device (15) for hoisting the centrifuge, characterized in that: The base (1) is provided with a circular slot (7) at the axis thereof, a circular rotating disk (3) is sleeved inside the side wall of the circular slot (7) and is rotatably connected thereto, and a fixing device (5) for fixing the outer wall (8) of the centrifuge is provided inside the circular rotating disk (3). A preset number of air hammers (4) are fixed to the upper end surface of the annular turntable (3) in the form of an annular matrix via a bracket (2); the output ends of the air hammers (4) act on a wrench (10) via a copper hammer; and the wrench (10) is detachably fixed to a rotating drum (9) of the centrifuge via bolts.
2. The large centrifuge disassembly tool according to claim 1 is characterized in that The fixing device (5) is configured as a clamp, which is composed of two U-shaped clamping bands. Both sides of the U-shaped clamping band are provided with outer extension edges, and the outer extension edges are detachably connected by bolts.
3. The large centrifuge disassembly tool according to claim 2 is characterized in that One of the U-shaped cassettes is fixed on a base (1) or the ground located inside the circular slot (7).
4. The large centrifuge disassembly tool according to claim 1 is characterized in that A preset number of driving structures for driving the circular rotating disk (3) to rotate are arranged at the bottom of the base (1).
5. The large centrifuge disassembly tool according to claim 4 is characterized in that The driving structure comprises a reduction motor (11) arranged outside the circular rotating disk (3); the reduction motor (11) is meshed with the outer end surface of the bottom of the circular rotating disk (3) via a driven gear (14).
6. The large centrifuge disassembly tool according to claim 5 is characterized in that A limit roller (13) is arranged on the inner side of the circular rotating disk (3), and a limit gear (12) is arranged on the outer side of the circular rotating disk (3).
7. The large centrifuge disassembly tool according to claim 6 is characterized in that The driven gear (14), the limiting roller (13) and the limiting gear (12) are rotatably connected to the lower end surface of the base (1).