Glass grinding machine
By designing up and downward movable upper grinding disc assembly and locking and fixing with vertical suspension devices, the problems of short life and safety hazards of the displacement drive device of the existing grinding mill are solved, and a more efficient and safe glass grinding process is achieved.
Patent Information
- Application Number
- CN202421131961.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing grinder has a short life due to the long-term gravity driving device of the upper grinding disc displacement drive device, and the failure may cause the upper grinding disc assembly to fall, affecting the safety of the operator and reducing the working efficiency.
A glass grinder is designed, and the upper grinding disc assembly can be moved up and down by the lifting cylinder and locked and fixed by multiple vertical suspension devices to avoid falling due to faults and reduce damage caused by gravity under the lifting cylinder.
It realizes rapid separation and safe locking of the upper grinding disc assembly, extends the service life of the cylinder, improves production efficiency, reduces production costs, and ensures the safety of operators.
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Figure CN222471825U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of glass grinding, and in particular to a glass grinding machine. Background Art
[0002] Grinding machines are widely used for high-precision double-sided grinding / polishing of piezoelectric crystals, compound semiconductors, silicon crystals, optical glass, ceramic sheets, window glass, metal materials, sapphire and other hard and brittle materials. However, existing grinding machines occupy a large space volume and have high site costs, such as assembly line structures. At the same time, existing grinding machines can only be used for single-requirement processing (generally single-sided grinding), such as grinding and polishing; and they cannot grind different precisions according to actual conditions during processing, and the noise is relatively large, and the processing precision cannot be accurately controlled.
[0003] In the prior art, such as the Chinese utility model patent with publication number CN206855169U, a double-sided plane grinding and polishing machine is disclosed, including an upper grinding disc 1, a lower grinding disc 2 and a planetary wheel, and three independently operating driving devices, namely a first driving device, a second driving device, and a third driving device; the first driving device independently drives the upper grinding disc 1 to rotate, the second driving device independently drives the lower grinding disc 2 to rotate, and the third driving device independently drives the planetary wheel to rotate. The upper grinding disc is also provided with an upper grinding disc displacement driving device 11 for driving the upper grinding disc to move up and down.
[0004] However, the above solution has the following disadvantages:
[0005] 1. The upper grinding disc displacement drive device bears the gravity of the grinding disc for a long time, needs frequent maintenance and replacement, and has a short service life;
[0006] 2. The failure of the displacement drive device causes the upper grinding disc assembly to fall, affecting the safety of the operator;
[0007] 3. Frequent shutdowns to replace the displacement drive device result in reduced work efficiency. Utility Model Content
[0008] A technical problem to be solved by the present application is: how to solve the problem of short life of the upper grinding disc displacement device due to long-term exposure to gravity.
[0009] In order to solve the above technical problems, the present application provides a glass grinding machine, comprising:
[0010] A workbench frame, on which the gantry beam assembly and the power distribution cabinet are fixed;
[0011] A lower grinding disc assembly rotatably arranged on the workbench frame, wherein the lower grinding disc assembly is located directly below the gantry crossbeam assembly;
[0012] An upper grinding disc assembly adapted to the lower grinding disc assembly, wherein the upper grinding disc assembly is movably disposed above the lower grinding disc assembly via a lifting cylinder, and the lifting cylinder is fixed to the gantry crossbeam assembly;
[0013] A plurality of vertical suspension devices for locking and fixing the second grinding disc of the upper grinding disc assembly are also fixed on the gantry crossbeam assembly.
[0014] In some embodiments, any of the vertical suspension devices comprises:
[0015] A fixing seat, fixed on the gantry crossbeam assembly;
[0016] A rotary cylinder fixed on the fixed seat, wherein the output end of the rotary cylinder is connected to a load-bearing shaft;
[0017] One end of the load-bearing shaft passing through the bearing seat is connected with a clamping block.
[0018] In some embodiments, a pair of tapered roller bearings are disposed in the bearing seat, and the pair of tapered roller bearings are arranged in an upper and lower array.
[0019] In some embodiments, the load-bearing shaft and the block are connected by a key, and a locking nut for locking the block is provided at the end of the load-bearing shaft.
[0020] In some embodiments, the lower grinding wheel assembly includes a first grinding wheel, an outer gear ring arranged on the outer ring of the first grinding wheel, and an inner gear ring arranged on the inner ring of the first grinding wheel. A workpiece fixture for placing and installing multiple glasses to be ground is formed between the outer gear ring and the inner gear ring.
[0021] In some embodiments, it also includes:
[0022] A driving system for driving the first grinding disc to rotate and / or move up and down.
[0023] In some embodiments, the workpiece fixture is in a planetary gear structure, adapted to the size of the first grinding disc, and a plurality of the glasses to be ground are installed in mounting grooves on the surface of the workpiece fixture.
[0024] In some embodiments, the upper grinding disc assembly includes a second grinding disc, a grinding liquid tube, and a grinding liquid tank disposed above the second grinding disc;
[0025] A plurality of grinding liquid tubes are arranged in a circular array above the second grinding disc, the head end of any grinding liquid tube is connected to the grinding liquid tank, and the tail end is arranged above the second grinding disc and close to the outer circumference.
[0026] In some embodiments, the upper grinding disc assembly further includes an intermediate support disc disposed between the second grinding disc and the grinding liquid tank, and the intermediate support disc is connected and fixed to the second grinding disc via a column;
[0027] Any of the grinding liquid tubes passes through the intermediate supporting plate.
[0028] In some embodiments, the tapered roller bearing is fixed by a bearing cover, a retaining spring, and a bushing.
[0029] Through the above technical scheme, the glass grinder provided by the present application arranges the upper grinding disc assembly as a structure that can move up and down, so that the upper and lower grinding disc assemblies of the glass grinder can be quickly separated, and the glass that has been ground can be removed without manual operation, thereby improving production safety. After the upper grinding disc assembly moves to a preset height, the upper grinding disc assembly is locked and fixed by a vertical suspension device to support the upper grinding disc assembly. On the one hand, it prevents the upper grinding disc assembly from falling due to a malfunction and ensures the safety of the operator. On the other hand, it can avoid the problem of the lifting cylinder being damaged by the gravity of the upper grinding disc assembly for a long time, thereby ensuring the service life of the lifting cylinder, solving the problem of frequent replacement of the lifting cylinder, ensuring production efficiency, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0031] Figure 1 is a three-dimensional diagram of a glass grinding machine disclosed in an embodiment of the present application;
[0032] Figure 2 is a three-dimensional diagram of an upper grinding disc assembly disclosed in an embodiment of the present application;
[0033] Figure 3 is a three-dimensional diagram of the lower grinding disc assembly disclosed in the embodiment of the present application;
[0034] Figure 4 is a three-dimensional diagram of a vertical suspension device disclosed in an embodiment of the present application;
[0035] Figure 5 It is a top view of the workpiece fixture disclosed in the embodiment of the present application.
[0036] Description of reference numerals:
[0037] 1. Fixed seat; 2. Rotating cylinder; 3. Bearing seat; 4. Load-bearing shaft; 5. Block; 6. Vertical suspension device; 7. Upper grinding disc assembly; 8. Lifting cylinder; 9. Lower grinding disc assembly; 10. Workbench frame; 11. Gantry beam assembly; 12. Power distribution cabinet; 13. Second grinding disc; 14. Grinding liquid pipe; 15. Intermediate support disc; 16. Grinding liquid tank; 17. Outer gear ring; 18. First grinding disc; 19. Inner gear ring; 20. Drive system; 21. Workpiece fixture; 22. Mounting groove. DETAILED DESCRIPTION
[0038] The following is a further detailed description of the implementation methods of the present application in conjunction with the accompanying drawings and examples. The detailed descriptions of the following examples and the accompanying drawings are used to exemplarily illustrate the principles of the present application, but cannot be used to limit the scope of the present application. The present application can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
[0039] The present application provides these embodiments to make the present application thorough and complete, and to fully express the scope of the present application to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.
[0040] It should be noted that, in the description of this application, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0041] In addition, the words "first", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.
[0042] It should also be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.
[0043] All terms used in this application have the same meaning as those understood by those of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.
[0044] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0045] like Figure 1 As shown, the present application provides a glass grinding machine, comprising:
[0046] A workbench frame 10, on which a gantry beam assembly 11 and a power distribution cabinet 12 are fixed, and the power distribution cabinet 12 is used to supply power to the entire glass grinding machine;
[0047] A lower grinding disc assembly 9 rotatably disposed on the workbench frame 10, and the lower grinding disc assembly 9 is located directly below the gantry crossbeam assembly 11;
[0048] An upper grinding disc assembly 7 adapted to the lower grinding disc assembly 9, the upper grinding disc assembly 7 is arranged above the lower grinding disc assembly 9 so as to be movable up and down by a lifting cylinder 8, and the lifting cylinder 8 is fixed on the gantry crossbeam assembly 11;
[0049] A plurality of vertical suspension devices 6 for locking and fixing the second grinding disc 13 of the upper grinding disc assembly 7 are also fixed on the gantry crossbeam assembly 11 .
[0050] By setting the upper grinding disc assembly 7 as a structure that can move up and down, the upper and lower grinding disc assemblies of the glass grinder can be quickly separated, and the glass that has been ground can be removed without manual operation, thereby improving production safety. After the upper grinding disc assembly 7 moves to a preset height, the upper grinding disc assembly 7 is locked and fixed by the vertical suspension device 6 to support the upper grinding disc assembly 7. On the one hand, it prevents the upper grinding disc assembly 7 from falling due to a malfunction and ensures the safety of the operator. On the other hand, it can avoid the problem of the lifting cylinder 8 being damaged by the gravity of the upper grinding disc assembly 7 for a long time, thereby ensuring the service life of the lifting cylinder 8, solving the problem of frequent replacement of the lifting cylinder 8, ensuring production efficiency, and reducing production costs.
[0051] In some embodiments, any vertical suspension device 6 comprises:
[0052] A fixed seat 1, fixed on the gantry beam assembly 11;
[0053] A rotary cylinder 2 is fixed on a fixed seat 1, and an output end of the rotary cylinder 2 is connected to a load-bearing shaft 4, and the load-bearing shaft 4 is connected to the bearing in the form of a shaft shoulder and a retaining spring;
[0054] One end of the load-bearing shaft 4 passing through the bearing seat 3 is connected with a clamping block 5 .
[0055] The fixing seat 1 of the vertical suspension device 6 is fixed on the gantry beam assembly 11, and the other components are facing the upper grinding disc assembly 7, so that the vertical suspension device 6 is inverted, and the clamping block 5 is driven to rotate through the load-bearing shaft 4 by the rotating cylinder 2, so that the upper grinding disc assembly 7 is clamped in the position between multiple clamping blocks 5. When the upper grinding disc assembly 7 is working, the clamping block 5 is rotated to the outer part of the upper grinding disc assembly 7 through the rotating cylinder 2. During the upward movement of the upper grinding disc assembly 7, no interference will occur, thereby improving the safe operation of the glass grinder and ensuring stability.
[0056] Among them, different specifications of the rotary cylinder 2 can be selected according to the actual torque of the application, and the rotation angle of the cylinder can be adjusted. Since the force on the vertical suspension device 6 is mainly the gravity of the suspended object, the torque of the rotary cylinder 2 to overcome the friction on the bearing is small, so the rotary cylinder 2 of general specifications can drive the rotation;
[0057] In some embodiments, a pair of tapered roller bearings are disposed in the bearing seat 3, and the paired tapered roller bearings are arranged in an upper and lower array. By selecting the paired tapered roller bearings to be arranged upper and lower, rotational support can be provided while withstanding a larger axial force.
[0058] In some embodiments, the load-bearing shaft 4 and the block 5 are key-connected, which is conducive to transmitting torque. A locking nut for locking the block 5 is provided at the end of the load-bearing shaft 4, which is easier to process, install and disassemble than welding.
[0059] In some embodiments, the lower grinding wheel assembly 9 includes a first grinding wheel 18, an outer gear ring 17 arranged on the outer ring of the first grinding wheel 18, and an inner gear ring 19 arranged on the inner ring of the first grinding wheel 18. A workpiece fixture 21 for placing and mounting a plurality of glasses to be ground is formed between the outer gear ring 17 and the inner gear ring 19. The inner gear ring 19 and the outer gear ring 17 rotate in opposite directions.
[0060] In some embodiments, it also includes:
[0061] The driving system 20 is used to drive the first grinding disc 18 to rotate and / or move up and down. By driving the first grinding disc 18 to move up and down, the pressure applied to the glass to be ground can be adjusted.
[0062] In some embodiments, the workpiece fixture 21 is a planetary gear structure, adapted to the size of the first grinding disc 18 , and a plurality of glasses to be ground are installed in the installation groove 22 on the surface of the workpiece fixture 21 .
[0063] During grinding, the workpiece fixture 21 is placed on the first grinding disc 18 so that the workpiece fixture 21 meshes with the outer gear ring 17 and the inner gear ring 19. The workpiece fixture 21 acts as a planetary wheel, which rotates and revolves with the outer ring during grinding. When the grinding glass is placed in the fixture, the upper grinding disc is pressed down onto the workpiece fixture 21 by the cylinder to start grinding. That is, when the rotation speeds of the inner gear ring 19 and the outer gear ring 17 are different, the workpiece fixture 21 can rotate along the axis of the workpiece fixture 21 and along the axis of the first grinding disc 18.
[0064] In some embodiments, the upper grinding disc assembly 7 includes a second grinding disc 13, a grinding liquid pipe 14, and a grinding liquid tank 16 disposed above the second grinding disc 13;
[0065] A plurality of grinding liquid tubes 14 are arranged in a circular array above the second grinding disc 13 . The head end of any grinding liquid tube 14 is connected to the grinding liquid tank 16 , and the tail end is arranged above the second grinding disc 13 and close to the outer circumference.
[0066] During grinding, the grinding liquid is added into the grinding liquid tank 16 and flows to the second grinding disc 13 through the grinding liquid pipe 14. The second grinding disc 13 may be provided with a through hole. The grinding liquid flows through the through hole to between the second grinding disc 13 and the first grinding disc 18, thereby achieving the effect of cooling and dust reduction.
[0067] In some embodiments, the upper grinding disc assembly 7 further includes an intermediate support disc 15 disposed between the second grinding disc 13 and the grinding liquid tank 16, and the intermediate support disc 15 is connected and fixed to the second grinding disc 13 via a column;
[0068] Any grinding liquid tube 14 passes through the middle support plate 15 , so as to position and fix the grinding liquid tube 14 , thereby improving the stability of the upper grinding disc assembly 7 .
[0069] In some embodiments, the tapered roller bearing is fixed by a bearing gland, a retaining spring, and a bushing.
[0070] The working process of this application is as follows:
[0071] When a batch of glass to be ground is finished, the lifting cylinder 8 is controlled to lift the second grinding disc 13 and / or the upper grinding disc assembly 7. When the lifting cylinder 8 is lifted to the preset position, the rotating cylinder 2 of the vertical suspension device 6 is controlled to rotate 90° or 180° (specifically adjusted according to the initial position of the clamping block 5), driving the clamping block 5 to clamp into the bottom of the second grinding disc 13, and fix the second grinding disc 13 and / or the upper grinding disc assembly 7. When the operator finishes loading (changing the glass to be ground), before the lifting cylinder 8 is activated, the vertical suspension device 6 is disengaged, and the second grinding disc 13 and / or the upper grinding disc assembly 7 are lowered for grinding.
[0072] Among them, a magnetic switch can be configured on the lifting cylinder 8. After the magnetic switch detects that it is in place, a signal is given to the rotating cylinder 2 of the vertical suspension device 6 to control the rotating cylinder 2 to rotate at a preset angle.
[0073] So far, various embodiments of the present application have been described in detail. In order to avoid obscuring the concept of the present application, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed herein.
[0074] Although some specific embodiments of the present application have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present application. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.
Claims
1. A glass grinding machine, characterized in that: include: A workbench frame (10) on which a gantry beam assembly (11) and a power distribution cabinet (12) are fixed; a lower grinding disc assembly (9) rotatably arranged on the workbench frame (10), wherein the lower grinding disc assembly (9) is located directly below the gantry crossbeam assembly (11); an upper grinding disc assembly (7) adapted to the lower grinding disc assembly (9), the upper grinding disc assembly (7) being arranged above the lower grinding disc assembly (9) so as to be movable up and down by means of a lifting cylinder (8), the lifting cylinder (8) being fixed on the gantry crossbeam assembly (11); A plurality of vertical suspension devices (6) for locking and fixing the second grinding disc (13) of the upper grinding disc assembly (7) are also fixed on the gantry crossbeam assembly (11).
2. The glass grinding machine according to claim 1, characterized in that: Any of the vertical suspension devices (6) comprises: A fixing seat (1) fixed on the gantry crossbeam assembly (11); A rotary cylinder (2) fixed on the fixing seat (1), wherein the output end of the rotary cylinder (2) is connected to a load-bearing shaft (4); One end of the load-bearing shaft (4) passing through the bearing seat (3) is connected to a clamping block (5).
3. The glass grinding machine according to claim 2, characterized in that: Pairs of tapered roller bearings are arranged in the bearing seat (3), and the pairs of tapered roller bearings are arranged in an upper and lower array.
4. The glass grinding machine according to claim 2, characterized in that: The load-bearing shaft (4) and the clamping block (5) are key-connected, and a locking nut for locking the clamping block (5) is provided at the end of the load-bearing shaft (4).
5. The glass grinding machine according to claim 1, characterized in that: The lower grinding disc assembly (9) comprises a first grinding disc (18), an outer gear ring (17) arranged on the outer ring of the first grinding disc (18), and an inner gear ring (19) arranged on the inner ring of the first grinding disc (18); a workpiece fixture (21) for placing and mounting a plurality of glasses to be ground is formed between the outer gear ring (17) and the inner gear ring (19).
6. The glass grinding machine according to claim 5, characterized in that: Also includes: A driving system (20) for driving the first grinding disc (18) to rotate and / or move up and down.
7. The glass grinding machine according to claim 6, characterized in that: The workpiece fixture (21) is in a planetary gear structure and is adapted to the size of the first grinding disc (18). A plurality of glasses to be ground are mounted in mounting grooves (22) on the surface of the workpiece fixture (21).
8. The glass grinding machine according to claim 1, characterized in that: The upper grinding disc assembly (7) comprises the second grinding disc (13), a grinding liquid pipe (14) and a grinding liquid tank (16) arranged above the second grinding disc (13); A plurality of the grinding liquid tubes (14) are arranged in a circular array above the second grinding disc (13); the head end of any one of the grinding liquid tubes (14) is connected to the grinding liquid tank (16), and the tail end is arranged above the second grinding disc (13) and close to the outer circumference.
9. The glass grinding machine according to claim 8, characterized in that: The upper grinding disc assembly (7) further comprises an intermediate support disc (15) arranged between the second grinding disc (13) and the grinding liquid tank (16), wherein the intermediate support disc (15) and the second grinding disc (13) are connected and fixed via a column; Any of the grinding liquid tubes (14) passes through the intermediate support plate (15).
10. The glass grinding machine according to claim 3, characterized in that: The tapered roller bearing is fixed by a bearing cover, a retaining ring and a bushing.
Citation Information
Patent Citations
Two -sided plane lapping burnishing machine
CN206855169U