Diamond grinding wheel dresser
By using the design of the internal support fixing mechanism and the microcontroller to control the motor in the diamond grinding wheel dresser, the problems of unstable position and inflexible adjustment of the grinding wheel in the traditional grinding wheel are solved, and higher grinding accuracy and adaptability are achieved.
Patent Information
- Application Number
- CN202421212754.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Traditional diamond grinding wheel trimmers may cause unstable grinding wheel position when rotating at high speed, affecting the finishing accuracy and quality, and cannot adaptively adjust according to the diameter of the grinding wheel through-hole.
A diamond grinding wheel trimmer is designed, using an internal support fixing mechanism to provide additional support and stability, reducing the looseness and shaking of the grinding wheel, and the motor is controlled by a microcontroller to achieve flexible adjustment of the grinding wheel diameter.
It improves the stability and accuracy of grinding, enhances the flexibility of grinding wheel fixing, and adapts to grinding wheels of different diameters and sizes.
Smart Images

Figure CN222472116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond grinding wheel dressing, in particular to a diamond grinding wheel dresser. Background Art
[0002] Diamond grinding wheel is a circular bonded abrasive with a through hole in the center, made of diamond abrasive as raw material and metal powder, resin powder, ceramic and electroplated metal as binders. It can grind hard-to-machine materials such as carbide, glass and ceramic efficiently. When using diamond grinding wheel to grind workpiece, the surface of diamond grinding wheel will gradually become uneven and asymmetrical, which will easily affect the grinding accuracy. Therefore, it is necessary to dress the grinding wheel surface with a grinding wheel dresser. When traditional diamond grinding wheel dressers are used to dress diamond grinding wheels, the dressing disc is generally installed on the electric grinding wheel by bolts. The height of the grinding wheel surface is adjusted on the rotating shaft of the machine by manual hand-held or electric push rod. The traditional diamond wheel dresser is fixed by bolts, which may cause the position of the diamond wheel to be unstable, especially when rotating at high speed, it may shake or offset, affecting the accuracy and quality of dressing, and it cannot be adaptively adjusted and fixed according to the size of the through hole diameter of the diamond wheel, which makes the flexibility of diamond wheel dressing poor. At the same time, the accuracy of adjusting the height of the grinding disc by the electric push rod is relatively low, and the height cannot be finely adjusted. For this reason, we propose a diamond wheel dresser. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a diamond grinding wheel dresser. The internal support fixation can provide additional support and stability, reduce the loosening and shaking of the grinding wheel during grinding, thereby improving the stability and accuracy of grinding. At the same time, the height can be adjusted more accurately and adaptably according to the diameter of the grinding wheel, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a diamond grinding wheel dresser, comprising a base and a fixing plate;
[0005] Base: A mounting frame is fixedly connected to the rear side of its upper surface, a guide slot is provided inside the mounting frame, a screw is rotatably connected to the bottom wall of the guide slot, the top of the screw extends to the outside of the upper surface of the mounting frame, a mounting plate is threadedly connected to the outer surface of the screw, the rear end of the mounting plate is slidably connected to the inner wall of the guide slot, a rotating shaft is rotatably connected to the middle of the mounting plate, and a grinding disc is fixedly connected to the bottom end of the rotating shaft;
[0006] Fixed plate: It is fixedly connected to the right end of the upper surface of the base, and the upper end of the fixed plate is rotatably connected to a rotating shaft. The left end of the rotating shaft is provided with an internal support fixing mechanism, and a movable sleeve on the outer surface of the internal support fixing mechanism is provided with a grinding wheel. The outer surface of the grinding wheel is installed in conjunction with the grinding disc. The internal support fixation can provide additional support and stability, reduce the looseness and shaking of the grinding wheel during grinding, thereby improving the stability and accuracy of grinding, and at the same time, it can be adjusted more accurately and adaptably according to the diameter of the grinding wheel.
[0007] Furthermore, it also includes a single-chip microcomputer, which is arranged at the front end of the upper surface of the base, and the input end of the single-chip microcomputer is electrically connected to an external power supply to facilitate the regulation of the operation of the individual electrical appliances.
[0008] Furthermore, it also includes motor three, which is installed on the top of the mounting frame by bolts, the bottom end of the output shaft of motor three is fixedly connected to the top of the screw, and the input end of motor three is electrically connected to the output end of the single-chip microcomputer to facilitate height adjustment.
[0009] Furthermore, it also includes motor 2, which is installed on the upper surface of the mounting plate by bolts, the bottom end of the output shaft of motor 2 is fixedly connected to the top end of the rotating shaft, the input end of motor 2 is electrically connected to the output end of the single-chip microcomputer, and the grinding disc entering it rotates.
[0010] Furthermore, it also includes motor 1, which is installed on the right side of the fixed plate by bolts, the left end of the output shaft of motor 1 is fixedly connected to the right end of the rotating shaft, and the input end of motor 1 is electrically connected to the output end of the single-chip microcomputer, so that the outer surface of the grinding wheel can be ground faster and more completely.
[0011] Furthermore, the inner support fixing mechanism includes a slider, an inclined extrusion block, a rubber anti-slip strip, a fixed cylinder, a slide groove and a guide groove. The fixed cylinder is fixedly connected to the left end of the rotating shaft, and the outer surface of the fixed cylinder is provided with evenly distributed slide grooves. The inner walls of the slide grooves are slidably connected with inclined extrusion blocks, and the left and right ends of the inclined extrusion blocks are fixedly connected with evenly distributed sliders. The inner walls of the left and right ends of the slide grooves are provided with evenly distributed guide grooves, and the inner walls of the guide grooves are slidably connected to the outer surfaces of the sliders at the left and right ends to provide additional support and stability.
[0012] Furthermore, the inner support fixing mechanism also includes rubber anti-slip strips, which are arranged on the outer surface of each inclined extrusion block. The outer surfaces of the evenly distributed rubber anti-slip strips are in contact with the through holes in the middle of a grinding wheel to increase friction and prevent loosening.
[0013] Furthermore, the inner support fixing mechanism also includes a knob, a threaded groove, a conical column and an internal threaded groove. The conical column is located inside the fixing tube. The outer surface of the conical column is slidingly connected to the inclined surface of the inclined extrusion block. A threaded groove is opened at the right end of the conical column. The internal threaded groove is opened on the inner wall of the right end of the fixing tube. The threaded groove is threadedly connected to the internal threaded groove. The right end of the conical column is fixedly connected with a knob to drive the inner support.
[0014] Compared with the prior art, the beneficial effects of the utility model are: the diamond grinding wheel dresser has the following advantages:
[0015] 1. When the grinding wheel is used to grind the workpiece for a long time, the surface of the grinding wheel will gradually become uneven and asymmetrical. Then, the grinding wheel is movably mounted on the outer surface of the fixed cylinder, and then the conical column is inserted into the interior of the fixed cylinder to contact the inclined surface of the inclined surface extrusion block until the thread groove is aligned with the internal thread groove. Then, the knob is twisted, and the knob drives the conical column to rotate. The rotation of the conical column is connected with the internal thread groove through the thread groove, thereby driving the conical column to move to the right and contact the inclined surface of the inclined surface extrusion block for extrusion. The inclined surface extrusion block slides on the upper and lower inner walls of the guide groove through the sliders at the upper and lower ends, and then from the inner part of the slide groove. The wall is continuously squeezed to the right by the conical column to expand the inclined extrusion block outward with the center of the fixed cylinder as the center, so that the rubber anti-skid strip contacts the through hole in the middle of the grinding wheel, and then the knob is continuously twisted until it is tightly contacted with the through hole in the middle of the grinding wheel, and then the through hole in the middle of the grinding wheel is used for internal support and fixation. It can provide additional support and stability, reduce the loosening and shaking of the grinding wheel during grinding, thereby improving the stability and accuracy of grinding. The friction is increased by the rubber anti-skid strip to prevent loosening. At the same time, the knob can be appropriately twisted according to the diameter of the through hole in the middle of the grinding wheel, which increases the flexibility of fixing the grinding wheel.
[0016] 2. Then the single chip microcomputer is used to control the operation of motor one. The output shaft of motor one drives the rotating shaft to rotate, the rotating shaft drives the fixed cylinder, and the fixed cylinder drives the grinding wheel with a movable sleeve on the outer surface to rotate. At the same time, the single chip microcomputer is used to control the operation of motor two and motor three. The output shaft of motor two drives the rotating shaft to rotate, and the rotating shaft with the grinding disk rotates. At the same time, motor three drives the screw to rotate, and the screw is connected to the mounting plate through a thread. Then, the mounting plate is moved downward through the rotation of the screw. The mounting plate drives the grinding disk to move downward until it contacts the outer surface of the grinding wheel and starts grinding. The outer surface of the grinding wheel can be ground faster and more completely through relative rotation with the grinding wheel, and the height can be adjusted by the forward and reverse rotation of motor three according to the diameter of the grinding wheel. It can provide higher adjustment accuracy and stability, which is convenient for grinding grinding wheels of different diameters and has strong adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a partial structural schematic diagram of the inner support fixing mechanism of the utility model.
[0019] In the figure: 1 base, 2 single chip microcomputer, 3 internal support fixing mechanism, 301 knob, 302 thread groove, 303 tapered column, 304 slider, 305 inclined surface extrusion block, 306 rubber anti-slip strip, 307 internal thread groove, 308 fixed cylinder, 309 slide groove, 310 guide groove, 4 grinding wheel, 5 fixed plate, 6 rotating shaft, 7 motor 1, 8 grinding disc, 9 motor 2, 10 mounting plate, 11 mounting frame, 12 guide slide groove, 13 motor 3, 14 screw. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-2 ,This embodiment provides a technical solution: a diamond wheel dresser, comprising a base 1 and a fixing plate 5;
[0022] Base 1: A mounting frame 11 is fixedly connected to the rear side of its upper surface, a guide slot 12 is provided inside the mounting frame 11, a screw 14 is rotatably connected to the bottom wall of the guide slot 12, the top of the screw 14 extends to the outside of the upper surface of the mounting frame 11, and also includes a motor 3 13, the motor 3 13 is installed on the top of the mounting frame 11 by bolts, the bottom end of the output shaft of the motor 3 13 is fixedly connected to the top of the screw 14, the input end of the motor 3 13 is electrically connected to the output end of the single-chip computer 2, the outer surface of the screw 14 is threadedly connected to a mounting plate 10, the rear end of the mounting plate 10 is slidably connected to the inner wall of the guide slot 12, the middle part of the mounting plate 10 is rotatably connected to a rotating shaft, the bottom end of the rotating shaft is fixedly connected to a grinding disc 8, and also includes a single-chip computer 2, the single-chip computer 2 is arranged at the front end of the upper surface of the base 1, the input end of the single-chip computer 2 is electrically connected to an external power supply, and also includes a motor 29, motor 29 is installed on the upper surface of the mounting plate 10 by bolts, the bottom end of the output shaft of motor 29 is fixedly connected to the top end of the rotating shaft, the input end of motor 29 is electrically connected to the output end of the single chip computer 2, and at the same time, the single chip computer 2 is used to control the operation of motor 29 and motor 3 13, the output shaft of motor 29 drives the rotating shaft to rotate, the rotating shaft with the grinding disc 8 rotates, and at the same time, motor 3 13 drives the screw 14 to rotate, the screw 14 is threadedly connected to the mounting plate 10, and then the mounting plate 10 is moved downward by the rotation of the screw 14, the mounting plate 10 drives the grinding disc 8 to move downward until it contacts the outer surface of the grinding wheel 4 and starts the grinding work, and the motor 3 13 can be regulated according to the diameter of the grinding wheel 4 to adjust the height by forward and reverse rotation, which can provide higher adjustment accuracy and stability, and is convenient for grinding grinding wheels 4 of different diameters, and has strong adaptability;
[0023] Fixed plate 5: It is fixedly connected to the right end of the upper surface of the base 1, and the upper end of the fixed plate 5 is rotatably connected to the rotating shaft 6, and also includes a motor 7. The motor 7 is installed on the right side of the fixed plate 5 by bolts. The left end of the output shaft of the motor 7 is fixedly connected to the right end of the rotating shaft 6, and the input end of the motor 7 is electrically connected to the output end of the single-chip microcomputer 2. The left end of the rotating shaft 6 is provided with an internal support fixing mechanism 3, and the outer surface of the internal support fixing mechanism 3 is provided with a grinding wheel 4. The outer surface of the grinding wheel 4 is installed in cooperation with the grinding disc 8. The internal support fixing mechanism 3 includes a slider 304, an inclined extrusion block 305, a rubber anti-slip strip 306, a fixed cylinder 308, a slide groove 309 and a guide groove 310. The fixed cylinder 308 is fixedly connected to the left end of the rotating shaft 6. The outer surface of the fixed cylinder 308 A uniformly distributed slide groove 309 is provided, and the inner wall of the slide groove 309 is slidably connected with an inclined extrusion block 305, and the left and right ends of the inclined extrusion block 305 are fixedly connected with uniformly distributed sliders 304, and the left and right inner walls of the slide groove 309 are provided with uniformly distributed guide grooves 310, and the inner walls of the guide grooves 310 are slidably connected with the outer surfaces of the sliders 304 at the left and right ends. The inner support fixing mechanism 3 also includes a rubber anti-slip strip 306, and the rubber anti-slip strip 306 is arranged on the outer surface of each inclined extrusion block 305. The outer surface of the uniformly distributed rubber anti-slip strip 306 is in contact with a through hole in the middle of a grinding wheel 4. The inner support fixing mechanism 3 also includes a knob 301, a threaded groove 302, a tapered column 303 and an inner threaded groove 307, and the tapered column 303 is located at a fixed The outer surface of the tapered column 303 is slidably connected to the inclined surface of the inclined surface extrusion block 305 inside the fixed cylinder 308, and a thread groove 302 is provided at the right end of the tapered column 303. The inner thread groove 307 is provided on the inner wall of the right end of the fixed cylinder 308. The thread groove 302 is threadedly connected to the inner thread groove 307. The right end of the tapered column 303 is fixedly connected with a knob 301. When the grinding wheel 4 is used to grind the workpiece for a long time, the surface of the grinding wheel 4 will gradually become uneven and asymmetrical. Then the grinding wheel 4 is movably sleeved on the outer surface of the fixed cylinder 308, and then the tapered column 303 is inserted into the interior of the fixed cylinder 308 to contact the inclined surface of the inclined surface extrusion block 305 until the thread groove 302 is aligned with the inner thread groove 307 and then the knob 301 is twisted. The knob 301 drives the tapered column 303 to rotate. The column 303 rotates, and the tapered column 303 rotates and is threadedly connected with the internal thread groove 307 through the thread groove 302, thereby driving the tapered column 303 to move rightward and contact the inclined surface of the inclined surface extrusion block 305 for extrusion. The inclined surface extrusion block 305 slides on the upper and lower inner walls of the guide groove 310 through the sliders 304 at the upper and lower ends, and then continues to be extruded to the right from the inner wall of the slide groove 309 through the tapered column 303 to expand the inclined surface extrusion block 305 outward with the center of the fixed cylinder 308 as the center, and the rubber anti-slip strip 306 contacts the through hole in the middle of the grinding wheel 4, and then the knob 301 is continuously twisted until it is tightly contacted with the through hole in the middle of the grinding wheel 4, and then the through hole in the middle of the grinding wheel 4 is internally supported and fixed, which can provide additional support and stability, and reduce the loosening and shaking of the grinding wheel during grinding.Thus, the stability and precision of grinding are improved, the friction is increased by the rubber anti-slip strip 306 to prevent loosening, and the knob 301 can be twisted appropriately according to the diameter of the through hole in the middle of the grinding wheel 4, which increases the flexibility of fixing the grinding wheel 4. Then, the single chip computer 2 controls the operation of the motor 7, and the output shaft of the motor 7 drives the rotating shaft 6 to rotate, the rotating shaft 6 drives the fixed cylinder 308, and the fixed cylinder 308 drives the grinding wheel 4 with a movable sleeve on the outer surface to rotate.
[0024] The working principle of a diamond grinding wheel dresser provided by the utility model is as follows: when the grinding wheel 4 is used to grind the workpiece for a long time, the surface of the grinding wheel 4 will gradually become uneven and asymmetrical, and then the grinding wheel 4 is movably sleeved on the outer surface of the fixed cylinder 308, and then the conical column 303 is inserted into the interior of the fixed cylinder 308 to contact the inclined surface of the inclined surface extrusion block 305 until the thread groove 302 is aligned with the internal thread groove 307, and then the knob 301 is twisted, and the knob 301 drives the conical column 303 to rotate, and the conical column 303 rotates through the thread groove 302 and the internal thread groove 307. Then, the tapered column 303 is driven to move rightward and contact the inclined surface of the inclined surface extrusion block 305 for extrusion. The inclined surface extrusion block 305 slides on the upper and lower inner walls of the guide groove 310 through the sliders 304 at the upper and lower ends, and then continues to be extruded to the right from the inner wall of the slide groove 309 through the tapered column 303 to expand the inclined surface extrusion block 305 outward with the center of the fixed cylinder 308 as the center, and the rubber anti-slip strip 306 is contacted with the through hole in the middle of the grinding wheel 4. Then, the knob 301 is continuously twisted until it is tightly contacted with the through hole in the middle of the grinding wheel 4, and then the through hole in the middle of the grinding wheel 4 is used for internal support and fixation, which can provide additional The external support and stability can reduce the looseness and shaking of the grinding wheel during grinding, thereby improving the stability and accuracy of grinding. The friction force is increased by the rubber anti-slip strip 306 to prevent looseness. At the same time, the knob 301 can be appropriately twisted according to the diameter of the through hole in the middle of the grinding wheel 4, which increases the flexibility of fixing the grinding wheel 4. Then, the single-chip microcomputer 2 is used to control the operation of the motor 7, and the output shaft of the motor 7 drives the rotating shaft 6 to rotate. The rotating shaft 6 drives the fixed cylinder 308, and the fixed cylinder 308 drives the grinding wheel 4 with a movable sleeve on the outer surface to rotate. At the same time, the single-chip microcomputer 2 controls the motor 29 and the electric When the machine 3 13 is running, the output shaft of the motor 2 9 drives the rotating shaft to rotate, and the rotating shaft with the grinding disc 8 rotates. At the same time, the motor 3 13 drives the screw 14 to rotate. The screw 14 is threadedly connected to the mounting plate 10, and then the mounting plate 10 is moved downward by the rotation of the screw 14. The mounting plate 10 drives the grinding disc 8 to move downward until it contacts the outer surface of the grinding wheel 4 and starts the grinding work. The motor 3 13 can be adjusted according to the diameter of the grinding wheel 4 by forward and reverse rotation, which can provide higher adjustment accuracy and stability, facilitate the grinding of grinding wheels 4 of different diameters, and has strong adaptability.
[0025] It is worth noting that the specific model of the single chip microcomputer 2 disclosed in the above embodiment is S7-200, and the motor 1 7, motor 2 9 and motor 3 13 can be selected from D180M-0160030B-E, and the single chip microcomputer 2 controls the motor 1 7, motor 2 9 and motor 3 13 using methods commonly used in the prior art.
[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A diamond wheel dresser, characterized in that: It comprises a base (1) and a fixing plate (5); Base (1): A mounting frame (11) is fixedly connected to the rear side of its upper surface, a guide slot (12) is provided inside the mounting frame (11), a screw rod (14) is rotatably connected to the bottom wall of the guide slot (12), the top end of the screw rod (14) extends to the outside of the upper surface of the mounting frame (11), the outer surface of the screw rod (14) is threadedly connected to a mounting plate (10), the rear end of the mounting plate (10) is slidably connected to the inner wall of the guide slot (12), the middle part of the mounting plate (10) is rotatably connected to a rotating shaft, and the bottom end of the rotating shaft is fixedly connected to a grinding disc (8); A fixed plate (5) is fixedly connected to the right end of the upper surface of the base (1); the upper end of the fixed plate (5) is rotatably connected to a rotating shaft (6); the left end of the rotating shaft (6) is provided with an inner support fixing mechanism (3); a grinding wheel (4) is movably sleeved on the outer surface of the inner support fixing mechanism (3); and the outer surface of the grinding wheel (4) is mounted in cooperation with a grinding disc (8).
2. A diamond wheel dresser according to claim 1, characterized in that: It also comprises a single-chip microcomputer (2), which is arranged at the front end of the upper surface of the base (1), and the input end of the single-chip microcomputer (2) is electrically connected to an external power supply.
3. A diamond wheel dresser according to claim 2, characterized in that: It also includes a motor three (13), wherein the motor three (13) is mounted on the top of the mounting frame (11) by means of bolts, the bottom end of the output shaft of the motor three (13) is fixedly connected to the top end of the screw rod (14), and the input end of the motor three (13) is electrically connected to the output end of the single chip computer (2).
4. A diamond wheel dresser according to claim 2, characterized in that: It also includes a second motor (9), which is mounted on the upper surface of the mounting plate (10) by means of bolts, the bottom end of the output shaft of the second motor (9) is fixedly connected to the top end of the rotating shaft, and the input end of the second motor (9) is electrically connected to the output end of the single-chip computer (2).
5. A diamond wheel dresser according to claim 2, characterized in that: It also includes a motor 1 (7), which is mounted on the right side of the fixing plate (5) by means of bolts, the left end of the output shaft of the motor 1 (7) is fixedly connected to the right end of the rotating shaft (6), and the input end of the motor 1 (7) is electrically connected to the output end of the single-chip computer (2).
6. The diamond wheel dresser according to claim 1, characterized in that: The inner support fixing mechanism (3) comprises a slider (304), an inclined surface extrusion block (305), a rubber anti-slip strip (306), a fixed cylinder (308), a slide groove (309) and a guide groove (310); the fixed cylinder (308) is fixedly connected to the left end of the rotating shaft (6); the outer surface of the fixed cylinder (308) is provided with evenly distributed slide grooves (309); the inner wall of the slide groove (309) is slidably connected to the inclined surface extrusion block (305); the left and right ends of the inclined surface extrusion block (305) are fixedly connected to evenly distributed sliders (304); the left and right inner walls of the slide groove (309) are provided with evenly distributed guide grooves (310); the inner walls of the guide groove (310) are slidably connected to the outer surfaces of the sliders (304) at the left and right ends.
7. A diamond wheel dresser according to claim 6, characterized in that: The inner support fixing mechanism (3) further comprises a rubber anti-slip strip (306), wherein the rubber anti-slip strip (306) is arranged on the outer surface of each inclined surface extrusion block (305), and the outer surfaces of the evenly distributed rubber anti-slip strips (306) are in contact with a through hole in the middle of a grinding wheel (4).
8. The diamond wheel dresser according to claim 6, characterized in that: The inner support fixing mechanism (3) further comprises a knob (301), a thread groove (302), a conical column (303) and an internal thread groove (307); the conical column (303) is located inside the fixing tube (308); the outer surface of the conical column (303) is slidably connected to the inclined surface of the inclined surface extrusion block (305); the right end of the conical column (303) is provided with a thread groove (302); the internal thread groove (307) is provided on the inner wall of the right end of the fixing tube (308); the thread groove (302) is threadedly connected to the internal thread groove (307); and the right end of the conical column (303) is fixedly connected to the knob (301).