Half-component water control device for production line

Abstract

The utility model discloses a production line half-part water control device, which relates to the technical field of half-part water control and removal and comprises a humidity detection probe, a high-pressure fan and a blowing component. The high-pressure fan is arranged on the right side of the humidity detection probe and fixedly connected with the ground, the upper portion of the left side of the high-pressure fan communicates with an upper air storage chamber, and the lower portion of the left side of the high-pressure fan communicates with a lower air storage chamber; the air blowing assembly communicates with the output end of the upper air storage chamber and is used for blowing air to the tread. Through PLC process control, the water control and removal control system is high in intelligent degree, can realize feedback control, is high in precision, accurate and convenient, and saves labor; by controlling the size of the blowing angle, the control process of off-line water control and water removal of the half parts is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of semi-component water control and dewatering, in particular to a semi-component water control device for a production line. Background Art

[0002] The production of extruded rubber semi-components needs to go through a cooling process. Water spraying and immersion are commonly used in the cooling process, which leads to water stains on the semi-components before they come off the line. Water stain treatment and water control and dewatering control are required. As for the current water control and dewatering control system for semi-component production, it is not reasonable in terms of intelligence, standardization, and structure. In daily production, the water control and dewatering of the off-line are often unqualified, resulting in water stains on the extruded semi-components before they come off the line, affecting product stability and process operation control of subsequent processes.

[0003] In the prior art, water stains on half parts are generally treated by blowing air. The water stains remaining on the half parts are blown away by blowing air. The process is simple, but the effect is poor, and there is no corresponding feedback mechanism, which can easily lead to water stains remaining on the half parts, unqualified water control and water removal, and affect product stability.

[0004] Based on this, a semi-component water control device for the production line is now provided to eliminate the disadvantages of the existing device. Utility Model Content

[0005] The utility model aims to provide a semi-component water control device for a production line to solve the problems in the background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] Water control device for semi-components of production line, including humidity detection probe;

[0008] A high-pressure fan is arranged on the right side of the humidity detection probe, the high-pressure fan is fixedly connected to the ground, the upper left side of the high-pressure fan is connected to an upper air storage chamber, and the lower left side of the high-pressure fan is connected to a lower air storage chamber;

[0009] The blowing component is connected to the output end of the upper air storage chamber and is used for blowing air to the tread.

[0010] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0011] In an optional solution: the blowing assembly includes an upper hose, the upper hose is connected to the output end of the upper air storage chamber, the output end of the lower air storage chamber is connected to the lower hose, and the output ends of the upper hose and the lower hose are both connected to the wind knife device.

[0012] In an optional solution: an angle adjustment component is fixedly provided on the outer surface of the wind knife device for adjusting the blowing angle.

[0013] In an optional solution: the angle adjustment component includes a servo motor, the servo motor is fixedly arranged on the outer surface of the wind knife device, and the output end of the servo motor is fixedly connected to the piston telescopic rod.

[0014] In an optional solution: a gear transmission assembly is fixedly provided at the output end of the piston telescopic rod to rotate the angle of the wind knife.

[0015] In an optional solution: the gear transmission assembly includes a gear rod, which is fixedly arranged at the output end of the piston telescopic rod, and the outer surface of the gear rod is meshed with a gear, and the gear is connected to the wind knife device.

[0016] In an optional solution: the output end of the humidity detection probe is connected to a PLC module and communicated with the angle adjustment component.

[0017] In an optional solution: the air knife device is designed for open air, and the upper hose and the lower hose are made of PVC hose.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] 1. The utility model realizes the water control and dewatering adjustment process of the extrusion semi-component, the control process is accurate, and the adjustment speed is fast, which improves the stability of the extrusion size of the extrudate and is conducive to improving the stability of the product.

[0020] 2. The device of the utility model is designed as an open-air design, which is convenient for operators to observe the reaction dynamics at any time, which is convenient and direct.

[0021] 3. The utility model is controlled by PLC, and the water control and dewatering control system is highly intelligent, and can realize feedback control, with high precision, accuracy, convenience, and labor saving. By controlling the size of the blowing angle, the control process of water control and dewatering of half parts is realized.

[0022] 4. The utility model uses feedback regulation closed-loop control to continuously adjust until the humidity of the extruded semi-component reaches the standard requirement range, thereby preventing the extruded semi-component from being unqualified due to water stains. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the utility model.

[0024] Figure 2 It is a side structural schematic diagram of the utility model.

[0025] Figure 3 It is a structural schematic diagram of the wind knife device of the utility model.

[0026] Figure 4 It is a structural schematic diagram of the angle adjustment component in the utility model.

[0027] Notes on the accompanying drawings: 1. Humidity detection probe; 2. High-pressure fan; 3. Upper air storage chamber; 4. Lower air storage chamber; 5. Wind knife device; 6. Upper hose; 7. Lower hose; 8. Servo motor; 9. Piston telescopic rod; 10. Gear; 11. Gear rod. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0029] In one embodiment, Figure 1-Figure 4 As shown, the water control device of the semi-component of the production line includes a humidity detection probe 1, a high-pressure fan 2 and a blowing assembly; the high-pressure fan 2 is arranged on the right side of the humidity detection probe 1, the high-pressure fan 2 is fixedly connected to the ground, the upper part of the left side of the high-pressure fan 2 is connected to an upper air storage chamber 3, and the lower part of the left side of the high-pressure fan 2 is connected to a lower air storage chamber 4; the blowing assembly is connected to the output end of the upper air storage chamber 3, and is used to blow air to the tread, the output end of the humidity detection probe 1 is connected to a PLC module, and is connected to the angle adjustment assembly, the setting of the humidity detection probe 1 is convenient for detecting the humidity as an input signal to be transmitted to the PLC module to determine whether it is within the standard requirement range, the setting of the high-pressure fan 2 is convenient for providing wind pressure, and the setting of the upper air storage chamber 3 and the lower air storage chamber 4 is convenient for storing the wind pressure provided by the high-pressure fan 2;

[0030] In one embodiment, Figure 2 As shown, the blowing assembly includes an upper hose 6, which is connected to the output end of the upper air storage chamber 3, and the output end of the lower air storage chamber 4 is connected to the lower hose 7. The output ends of the upper hose 6 and the lower hose 7 are both connected to a wind knife device 5. An angle adjustment assembly is fixedly provided on the outer surface of the wind knife device 5 for adjusting the blowing angle. The wind knife device 5 is designed to be open-air, which is convenient for the operator to observe the reaction dynamics at any time, and is convenient and direct. The material of the upper hose 6 and the lower hose 7 is PVC hose.

[0031] In one embodiment, Figure 2 and Figure 3 As shown, the angle adjustment component includes a servo motor 8, which is fixedly arranged on the outer surface of the wind knife device 5. The output end of the servo motor 8 is fixedly connected to a piston telescopic rod 9, and the output end of the piston telescopic rod 9 is fixedly arranged with a gear transmission component for rotating the wind knife angle. The model of the servo motor 8 is: a three-phase asynchronous motor, and the external machine has a power supply.

[0032] The humidity detection probe 1 measures the humidity of the half component, and the detected humidity is transmitted as an input signal to the PLC module to determine whether it is within the standard requirement range. If it is higher than the standard range requirement, the PLC module then transmits a signal to the blowing angle adjustment device, and the angle adjustment device controls the blowing angle of the wind knife blowing device 5 on the half component. The angle adjustment device is controlled by a servo motor 8, and the angle is adjustable to control the size of the blowing angle. When the blowing angle is reduced, the blowing effect of the half component is enhanced (PLC control, the single reduction angle can be set manually, such as reducing the blowing angle by 5 degrees at a time). The blowing angle of the half component of the blowing device is reduced, and the blowing and water removal effect is better. OK, after the interval stabilization time (after the angle of the distance blowing device is adjusted and the humidity of the half component is stable, PLC control, the interval time can be adjusted according to the actual production equipment and set manually, such as setting the interval time after a single adjustment to 3 minutes), if the detected humidity is still higher than the standard requirement, the PLC module transmits a signal to the servo motor of the angle adjustment device, and the servo motor adjusts the blowing angle of the blowing device to the half component to progressively decrease until the blowing wind direction and the angle of the half component are 90° (PLC progressively controls the size of the blowing angle of the half component of the blowing device). After any of the above operation steps, the humidity detection probe reaches the standard requirement range, and the operation process is terminated. (PS: PLC control, after the angle adjustment of the distance wind knife device is completed, the interval time, wait until the tread humidity is stable, and then proceed to the next adjustment operation process. The interval time can be set manually, such as the single wind knife device angle adjustment is completed, the interval is 3 minutes, and the PLC determines that the adjustment is completed after an interval of 3 minutes, and then receives the humidity signal to determine whether the next adjustment operation process is required);

[0033] When the detection value of the humidity detection probe 1 is transmitted to the PLC module, the PLC module determines that it is lower than the standard range requirement, and then the PLC module transmits a signal to the blowing angle adjustment device, the angle adjustment device controls the blowing angle of the wind knife blowing device 5 half part, the angle adjustment device is controlled by the servo motor 8, the angle is adjustable, and the blowing angle is controlled. The blowing angle increases, and the blowing effect of the half part is weakened (PLC control, the single increase angle can be set manually, such as a single increase of the blowing angle of 5 degrees), the blowing angle of the blowing device 5 half part increases, and the blowing and water removal effect is weakened. After an interval of stabilization time ( After the angle of the distance blowing device is adjusted and the humidity of the half part is stable, the PLC controls the interval time, which can be adjusted according to the actual production equipment and set manually, such as setting the interval time of 3 minutes after a single adjustment). If the detected humidity is still lower than the standard requirement, the PLC module transmits a signal to the servo motor of the angle adjustment device, and the servo motor adjusts the blowing angle of the half part of the blowing device to increase progressively until the blowing wind direction is parallel to the angle of the half part (the PLC progressively controls the size of the blowing angle of the half part of the blowing device). After any of the above operation steps, the humidity detection probe reaches the standard requirement range, and the operation process is terminated. (PS: PLC control, after the angle adjustment of the distance wind knife device is completed, the interval time, wait until the tread humidity is stable, and then proceed to the next adjustment operation process. The interval time can be set manually, such as the single wind knife device angle adjustment is completed, the interval is 3 minutes, and the PLC determines that the adjustment is completed after an interval of 3 minutes, and then receives the humidity signal to determine whether the next adjustment operation process is required).

[0034] In one embodiment, Figure 1 As shown, the gear transmission assembly includes a gear rod 11, which is fixedly arranged at the output end of the piston telescopic rod 9. The outer surface of the gear rod 11 is meshed with a gear 10, and the gear 10 is connected to the wind knife device 5.

[0035] The above embodiment discloses a water control device for a semi-component of a production line, wherein a signal is transmitted to a servo motor controller through a PLC, and the servo motor controller transmits a signal to a servo motor 8, and the motor drives the piston telescopic rod 9 to move, and then drives the gear rod 11 to move, and the gear rod 11 moves to drive the gear 10 to operate, and the gear 10 is connected and fixed to the head of the wind knife device 5, and is connected to the cross bar by a bearing. The gear 10 rotates, thereby driving the wind knife device 5 to rotate, and the angle adjustment process of the wind knife device 5 is realized.

[0036] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. Water control device for semi-components of production line, including: Humidity detection probe (1); A high-pressure fan (2), the high-pressure fan (2) being arranged on the right side of the humidity detection probe (1), the high-pressure fan (2) being fixedly connected to the ground, the upper part of the left side of the high-pressure fan (2) being connected to an upper air storage chamber (3), and the lower part of the left side of the high-pressure fan (2) being connected to a lower air storage chamber (4); The invention is characterized in that it also comprises a blowing assembly, which is connected to the output end of the upper air storage chamber (3) and is used for blowing air to the tread.

2. The water control device for semi-components of a production line according to claim 1, characterized in that: The blowing assembly comprises an upper hose (6), wherein the upper hose (6) is connected to the output end of the upper air storage chamber (3), the output end of the lower air storage chamber (4) is connected to the lower hose (7), and the output ends of the upper hose (6) and the lower hose (7) are both connected to the wind knife device (5).

3. The water control device for semi-components of a production line according to claim 2, characterized in that: An angle adjustment component is fixedly arranged on the outer surface of the wind knife device (5) for adjusting the blowing angle.

4. The water control device for semi-components of a production line according to claim 3, characterized in that: The angle adjustment assembly comprises a servo motor (8), the servo motor (8) is fixedly arranged on the outer surface of the wind knife device (5), and the output end of the servo motor (8) is fixedly connected to a piston telescopic rod (9).

5. The water control device for semi-components of a production line according to claim 4, characterized in that: The output end of the piston telescopic rod (9) is fixedly provided with a gear transmission assembly for rotating the angle of the wind knife.

6. The water control device for semi-components of a production line according to claim 5, characterized in that: The gear transmission assembly comprises a gear rod (11), wherein the gear rod (11) is fixedly arranged at the output end of the piston telescopic rod (9), and a gear (10) is meshed on the outer surface of the gear rod (11), and the gear (10) is connected to the wind knife device (5).

7. The water control device for semi-components of a production line according to claim 1, characterized in that: The output end of the humidity detection probe (1) is connected to a PLC module and is in communication with an angle adjustment component.

8. The water control device for semi-components of a production line according to claim 2, characterized in that: The wind knife device (5) is designed for open-air use, and the upper hose (6) and the lower hose (7) are made of PVC hoses.

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