Interaction system for case filling and sealing machine and two-dimensional code association system
By installing metal sensors and image acquisition equipment on the enclosure machine, using metal sensors to detect the movement of metal parts on the stacked cam, the problem of unsmooth interaction between the enclosure machine and the QR code association system is solved, and QR code collection is realized stability and high efficiency.
Patent Information
- Application Number
- CN202421378224.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-17
AI Technical Summary
In the prior art, the interaction between the enclosure machine and the QR code association system is not smooth enough, resulting in unstable QR code collection signal, affecting the success rate of "conditional" QR code association.
An interactive system is designed, including a box-packing controller, a QR code association system controller, an image acquisition device and a metal sensor. The metal sensor detects the movement of metal parts on the stacked cam, and the trigger signal is transmitted to the image acquisition device to ensure the timing and stability of QR code acquisition.
It realizes stable interaction between the box packing machine and the QR code association system, improves the success rate of QR code collection, reduces the problem of "conditional" QR code association failure, improves production efficiency and reduces Labor costs.
Smart Images

Figure CN222474612U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tobacco production, and in particular relates to an interactive system for a box filling and sealing machine and a two-dimensional code association system. Background Art
[0002] When the industry associates the "box condition" QR code, it is necessary to associate the QR code of the cigarette package with the QR codes of all the cigarette strips in the cigarette package. The YP13 box filling and sealing machine is the main model for our factory to produce finished cigarette packages. The cigarette strip stacking area of the box filling and sealing machine will be stacked up once every 5 cigarette strips. At this time, the stacking cam at the cigarette strip stacking area needs to rotate once, and the cigarette strips are pushed into the cigarette box once every 25 cigarette strips. The QR code association system is an externally purchased part. The QR code association system has an image acquisition device for collecting the QR code of the cigarette strip. When in use, the image acquisition device needs to be set at a suitable position of the box filling and sealing machine, and the box filling and sealing machine needs to interact with the QR code association system so that the box filling and sealing machine can give the QR code association system a trigger signal at the right time to prompt the image acquisition device to act to complete the collection of the QR code of the cigarette strip. Therefore, how to better realize the interaction between the box filling and sealing machine and the QR code association system has become a technical problem that technicians in this field urgently need to solve. Utility Model Content
[0003] The purpose of the utility model is to provide an interactive system for a carton filling and sealing machine and a two-dimensional code association system, so as to solve the above-mentioned technical problems in the prior art.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] An interactive system for a carton filling machine and a two-dimensional code association system, comprising a carton filling machine controller, a two-dimensional code association system controller, an image acquisition device of the two-dimensional code association system, and a metal sensor, wherein the image acquisition device is arranged at a cigarette cartons stacking position of the carton filling machine; a metal piece is arranged on a stacking cam at the cigarette cartons stacking position of the carton filling machine, and the metal sensor is arranged at a position relative to a movement trajectory of the metal piece when it rises; the metal sensor is electrically connected to the carton filling machine controller, the carton filling machine controller is electrically connected to the two-dimensional code association system controller, and the two-dimensional code association system controller is electrically connected to the image acquisition device.
[0006] Preferably, it also includes a display screen for displaying alarm information, and the display screen is electrically connected to the carton filling and sealing machine controller.
[0007] Preferably, the display screen is a touch screen.
[0008] Preferably, the metal piece is a metal screw, and the stacking cam is provided with a threaded hole matching with the threaded section of the metal screw.
[0009] Preferably, the metal piece is a metal sheet, and the metal sheet is detachably connected to the stacking cam.
[0010] Preferably, the metal piece is a metal column, and the metal column is embedded in the stacking cam.
[0011] Preferably, the image acquisition device is a camera.
[0012] The beneficial effects of the utility model are:
[0013] The interactive system for the carton filling machine and the QR code association system of the utility model, when in use, after 5 cigarettes are piled up at the cigarette stacking place of the carton filling machine, the stacking cam rotates once, and the metal part will move upward with the stacking cam. Since the metal sensor is set at a position relative to the movement trajectory of the metal part when it rises, when the metal part moves to a position directly opposite to the metal sensor, the metal sensor will detect the metal part, triggering the metal sensor to send a signal to the carton filling machine controller, and then the carton filling machine controller sends a signal to the QR code association system controller, and then the QR code association system controller sends a signal to the image acquisition device, so that the image acquisition device moves to collect the QR code of each cigarette at the cigarette stacking place. It can be seen that the utility model can better realize the interaction between the carton filling machine and the QR code association system, so that the QR code association system can be better applied to the carton filling machine to complete the QR code association operation of cigarette strips and pieces of cigarettes. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the embodiments, and further describe the specific embodiments of the present utility model in detail in conjunction with the drawings, wherein
[0015] Figure 1 A schematic diagram of the structure of an interactive system for a carton packing and sealing machine and a QR code association system provided in an embodiment of the utility model;
[0016] Figure 2 This is a schematic diagram of a metal sensor provided by an embodiment of the utility model facing a metal part.
[0017] Markings in the accompanying drawings:
[0018] 11. Carton filling and sealing machine controller, 12. Display screen, 13. Stacking cam, 14. Cigarette cartons;
[0019] 21. QR code association system controller, 22. Image acquisition device;
[0020] 31. Metal sensor, 32. Metal parts. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solution of the utility model, the solution will be further described in detail below in conjunction with specific embodiments.
[0022] like Figure 1 and Figure 2 As shown, an embodiment of the utility model provides an interactive system for a carton filling machine and a two-dimensional code association system, which includes a carton filling machine controller 11, a two-dimensional code association system controller 21, an image acquisition device 22 of the two-dimensional code association system, and a metal sensor 31, wherein the image acquisition device 22 is arranged at the cigarette stacking position of the carton filling machine; a metal part 32 is arranged on the stacking cam 13 at the cigarette stacking position of the carton filling machine, and the metal sensor 31 is arranged at a position relative to the movement trajectory of the metal part 32 when it rises; the metal sensor 31 is electrically connected to the carton filling machine controller 11, the carton filling machine controller 11 is electrically connected to the two-dimensional code association system controller 21, and the two-dimensional code association system controller 21 is electrically connected to the image acquisition device 22.
[0023] The interactive system for a carton filling machine and a QR code association system provided by an embodiment of the utility model, when in use, after 5 cigarettes are piled up at the cigarette stacking place of the carton filling machine, the stacking motor starts to drive the stacking cam 13 to rotate once, at which time the metal part 32 will first move upward together with the stacking cam 13, and then move downward to return to the initial position and then stop, that is, the metal part 32 rotates one circle with the stacking cam 13. Since the metal sensor 31 is arranged at a position relative to the movement trajectory of the metal part when it rises, when the metal part 32 rises and moves to a position directly opposite to the metal sensor 31, the metal sensor 31 will detect the metal part 32, triggering the metal sensor 31 to send a signal to the carton filling machine controller 11, and then the carton filling machine controller 11 sends a signal to the QR code association system controller 21, and then the QR code association system controller 21 sends a signal to the image acquisition device 22, so that the image acquisition device 22 is actuated to collect the QR code of each cigarette 14 at the cigarette stacking place. It can be seen that the utility model can better realize the interaction between the carton filling and sealing machine and the two-dimensional code association system, so that the two-dimensional code association system can be better applied to the carton filling and sealing machine to complete the "condition-item" two-dimensional code association operation.
[0024] Furthermore, the interactive system for the carton sealing machine and the two-dimensional code association system also includes a display screen 12 for displaying alarm information, and the display screen 12 is electrically connected to the carton sealing machine controller 11. With this solution, when the two-dimensional code association system fails, the two-dimensional code association system controller will output a signal to the carton sealing machine controller 11, and then the carton sealing machine controller 11 will control the carton sealing machine to stop, and give an alarm message such as "two-dimensional code association failure" on the display screen 12, so as to better realize the interaction between the carton sealing machine and the two-dimensional code association system, and at the same time, it can also remind the operator to repair the two-dimensional code association system in time and eliminate the fault in time.
[0025] It should be noted that the faults of the QR code association system are mainly the failure of QR code association and the system not starting up. Under normal circumstances, the QR code association system will give the carton filling and sealing machine a 24V signal. When the QR code association fails and the system is not started up, there is no 24V signal. At this time, the carton filling and sealing machine controller 11 will be triggered to control the carton filling and sealing machine to stop and alarm through the display screen 12; however, the faults of the QR code association system are not limited to these two, but these two are the main faults. When other faults occur, the carton filling and sealing machine controller 11 will be triggered to control the carton filling and sealing machine to stop and alarm through the display screen.
[0026] Preferably, the display screen 12 is a touch screen. In this case, the touch screen on the carton packing and sealing machine can be directly used without the need to set up a separate display screen, which is more cost-effective.
[0027] Preferably, the metal part 32 is a metal screw, and the stacking cam 13 is provided with a threaded hole matching the threaded section of the metal screw, so that the structure of the metal part is relatively simple, and the detachable connection between the metal screw and the stacking cam is conveniently realized, which is convenient for the installation and disassembly of the metal screw.
[0028] In one embodiment, the metal member 32 may be a metal sheet, and the metal sheet is detachably connected to the stacking cam 13 .
[0029] In another embodiment, the metal member 32 is a metal column, and the metal column is embedded in the stacking cam 13 .
[0030] Specifically, the image acquisition device 22 is a camera. With this solution, when it is necessary to acquire the two-dimensional code of a cigarette, the two-dimensional code association system controller sends a signal to the camera, triggering the camera to take a picture of each cigarette to obtain the two-dimensional code of each cigarette.
[0031] It is understandable that both the carton filling and sealing machine controller 11 and the QR code association system controller 21 are PLC controllers, which facilitates program development. The metal sensor 31 is set at a position relative to the movement trajectory of the metal piece when it rises. The specific setting position of the metal sensor can be flexibly set according to the use requirements. As long as the metal sensor detects the metal piece and is triggered to send a signal to the carton filling and sealing machine controller, the camera can take pictures of each cigarette in time to obtain the QR code information of each cigarette. The stacking cam is a non-metallic component; Figure 2 What is shown in the figure is a layer of cigarette cartons, which includes five cigarette cartons. The five cigarette cartons are arranged side by side in a direction perpendicular to the paper surface, that is, side by side in the front-to-back direction of the figure.
[0032] The interactive system of the utility model can provide the QR code association system with a stable and effective camera trigger signal, so that it can stably read the QR code information of the cigarette carton, reducing the problem of "carton-item" QR code association failure caused by unstable trigger signals; at the same time, when the QR code association system fails, the display screen can allow the carton filling and sealing machine operator to quickly learn that the QR code association system has failed. At this time, by stopping the carton filling and sealing machine, the number of products with "carton-item" QR code association failures is effectively reduced, thereby improving production efficiency and reducing labor costs.
[0033] The above are only preferred implementation modes of the present invention. It should be pointed out that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. Moreover, after reading the contents of the present invention, relevant technical personnel in the field can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.
Claims
1. An interactive system for a carton packing and sealing machine and a QR code association system, characterized in that: It includes a carton sealing machine controller, a two-dimensional code association system controller, an image acquisition device of the two-dimensional code association system, and a metal sensor. The image acquisition device is arranged at the cigarette stacking place of the carton sealing machine; a metal piece is arranged on the stacking cam at the cigarette stacking place of the carton sealing machine, and the metal sensor is arranged at a position relative to the movement trajectory of the metal piece when it rises; the metal sensor is electrically connected to the carton sealing machine controller, the carton sealing machine controller is electrically connected to the two-dimensional code association system controller, and the two-dimensional code association system controller is electrically connected to the image acquisition device.
2. The interactive system for a carton packing and sealing machine and a QR code association system according to claim 1, characterized in that: It also includes a display screen for displaying alarm information, and the display screen is electrically connected to the carton filling and sealing machine controller.
3. The interactive system for a carton packing and sealing machine and a QR code association system according to claim 2, characterized in that: The display screen is a touch screen.
4. The interactive system for a carton packing and sealing machine and a QR code association system according to claim 1, characterized in that: The metal piece is a metal screw, and the stacking cam is provided with a threaded hole matched with the threaded section of the metal screw.
5. The interactive system for a carton packing and sealing machine and a QR code association system according to claim 1, characterized in that: The metal piece is a metal sheet, and the metal sheet is detachably connected to the stacking cam.
6. The interactive system for a carton packing and sealing machine and a QR code association system according to claim 1, characterized in that: The metal piece is a metal column, and the metal column is embedded in the stacking cam.
7. The interactive system for a carton packing and sealing machine and a QR code association system according to any one of claims 1 to 6, characterized in that: The image acquisition device is a camera.