Conveying device of aluminum alloy ingot casting machine
By designing a conveyor device of an aluminum alloy ingot casting machine including a conveyor belt, support frame, detection plate and detection tank, automatic detection and classification of aluminum alloy ingots is realized, and the ingot size changes caused by high-temperature liquid aluminum overflow is solved and the The problem of additional testing time improves productivity.
Patent Information
- Application Number
- CN202323636617.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2033-12-29
AI Technical Summary
During the production process of aluminum alloy ingots, high-temperature liquid aluminum overflow causes changes in the ingot size, and traditional conveying devices require additional inspection, wasting time and affecting production efficiency.
A conveying device for an aluminum alloy ingot casting machine is designed, including a conveyor belt, a support frame, a detection plate and a detection tank. Through the detection tank, there are bumps formed by overflowing aluminum liquid on the surface of the aluminum alloy ingot, and automatic detection and classification are realized.
It effectively avoids the ingot size changes caused by high-temperature liquid aluminum overflow, reduces the additional detection time, and improves the efficiency of aluminum alloy ingot production.
Smart Images

Figure CN222475425U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying devices, in particular to a conveying device of an aluminum alloy ingot casting machine. Background Art
[0002] Aluminum alloy ingots are made of pure aluminum and recycled aluminum. Other elements such as silicon (Si), copper (Cu), magnesium (Mg), and iron (Fe) are added according to international standards or special requirements to improve the deficiencies of pure aluminum in castability, chemical properties, and physical properties. In the aluminum recycling process, aluminum ingots are formed by smelting, refining, casting, and cooling. The aluminum ingots are transported to the packaging process through the corresponding conveying device.
[0003] During the production process of aluminum alloy smelting and ingot casting, the aluminum alloy ingot and the mold rotate to the pouring position together, so that the high-temperature aluminum liquid poured from the pouring position overflows and flows to the ground, encounters water and splashes, or causes the size of the ingot mold on the ingot casting line to be different from the required size. Traditional aluminum alloy ingot conveying devices usually directly place the aluminum alloy ingots on the belt conveyor for conveying, and additional inspection work is required for the aluminum alloy ingots, which wastes working time and affects the efficiency of aluminum alloy ingot production. Therefore, the utility model proposes a conveying device for an aluminum alloy ingot casting machine to solve the above problems. Utility Model Content
[0004] In view of the above problems, the utility model proposes a conveying device for an aluminum alloy ingot casting machine to solve the problem in the prior art that overflow of high-temperature molten aluminum may cause the size of the aluminum alloy ingot to change, and additional inspection work is required during the conveying process, which wastes working time and affects the efficiency of aluminum alloy ingot production.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a conveying device of an aluminum alloy ingot casting machine, including a conveyor belt, a support frame and a detection plate, a support frame is provided on one side of the conveyor belt, a alignment mechanism is provided on the top of the support frame, a detection plate is provided on one side of the support frame, a detection groove is provided at the bottom of the detection plate, and fixing mechanisms matching the detection plate are provided on both sides of the top of the conveyor belt.
[0006] Further improvements are: the fixing mechanism includes a fixing rod and a threaded rod, the fixing rods are symmetrically fixed on both sides of the top of the conveyor belt, a rectangular groove is provided inside the fixing rod, the two sides of the detection plate are respectively engaged with the two rectangular grooves, the bottom end of the fixing rod is hinged with a threaded rod, the top end of the threaded rod passes through the top of the rectangular groove and is threadedly connected with a nut.
[0007] Further improvements are: the alignment mechanism includes a splint, a bidirectional screw and a motor, a slide groove is provided on the top of the support frame, splints are symmetrically and slidably installed at both ends of the slide groove, a bidirectional screw is rotatably installed on the top of the support frame, a motor is installed on one side of the top of the support frame, the output end of the motor is connected to one end of the bidirectional screw, and the two ends of the bidirectional screw respectively pass through the tops of the two splints and are threadedly connected to them.
[0008] A further improvement is that a connecting frame is connected to one side of the splint, a roller is rotatably connected to the outer side of the connecting frame, a bolt is connected to the outer side of the roller, the roller is detachably connected to the connecting frame by the bolt, and one side of the roller is parallel to the position of the splint.
[0009] A further improvement is that the detection groove and the clamping plate are parallel in front and back, a fixing frame is provided on the side of the detection plate away from the supporting frame, and a limiting mechanism is provided on the top of the fixing frame.
[0010] A further improvement is that the limiting mechanism includes a guide rod, a limit rod and a hydraulic cylinder, the bottom of the fixed frame is symmetrically provided with a guide rod, the outer side of the guide rod is slidably installed with a limit rod, the top of the fixed frame is installed with a hydraulic cylinder, and the output end of the hydraulic cylinder is connected to the top of the limit rod.
[0011] A further improvement is that a flange is connected to one end of the motor, a group of screw holes are symmetrically provided on the flange and the top of the support frame, bolts are provided inside the screw holes, and the flange is detachably connected to the top of the support frame by the bolts.
[0012] The beneficial effects of the utility model are as follows: the detection plate is inserted into the interior of the fixed rod from top to bottom along the inner wall of the rectangular groove, and then the threaded rod is rotated upward so that the top end thereof passes through the top of the rectangular groove, and then the upper nut is tightened at the top end of the threaded rod, and the detection plate is pressed by the nut to fix it inside the fixed rod, so as to install the detection plate on the top of the conveyor belt, and the conveyor belt drives the aluminum alloy ingot to move to the detection groove at the bottom thereof to play a detection role. If the aluminum alloy ingot can pass through the detection groove smoothly, then the surface thereof has no bulge formed by the overflow aluminum liquid and it is a qualified product. If the aluminum alloy ingot cannot pass through the detection groove, then the surface thereof has bulge formed by the overflow aluminum liquid and it is a defective product, so as to solve the problem that the overflow of high-temperature aluminum liquid in the prior art will cause the size of the aluminum alloy ingot to change, and additional detection work needs to be carried out during its transportation, which wastes working time and affects the efficiency of aluminum alloy ingot production. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the front view of the utility model;
[0014] Figure 2 It is a top view of the utility model;
[0015] Figure 3 It is a side view of the utility model.
[0016] Among them: 1. Conveyor belt; 2. Support frame; 3. Detection plate; 4. Detection slot; 5. Support foot; 6. Fixed rod; 7. Threaded rod; 8. Clamp; 9. Bidirectional screw; 10. Motor; 11. Connecting frame; 12. Roller; 13. Fixed frame; 14. Guide rod; 15. Limit rod; 16. Hydraulic cylinder. DETAILED DESCRIPTION
[0017] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.
[0018] according to Figure 1 , 2 As shown in Figure 3, this embodiment proposes a conveying device for an aluminum alloy ingot casting machine, including a conveyor belt 1, a support frame 2 and a detection plate 3, characterized in that: a support frame 2 is provided on one side of the conveyor belt 1, a alignment mechanism is provided on the top of the support frame 2, a detection plate 3 is provided on one side of the support frame 2, a detection slot 4 is provided on the bottom of the detection plate 3, and fixing mechanisms matching the detection plate 3 are provided on both sides of the top of the conveyor belt 1. The aluminum alloy ingot is placed on one side of the conveyor belt 1, and the conveyor belt 1 drives the aluminum alloy ingot to move toward the support frame 2 and the detection plate 3, wherein the alignment mechanism arranged on the support frame 2 will move the aluminum alloy ingot to the middle of the conveyor belt 1, at this time, the positions of the aluminum alloy ingots are parallel to each other, and then the aluminum alloy ingot moves toward the detection slot 4 at the bottom of the detection plate 3. If the aluminum alloy ingot can pass through the detection slot 4 smoothly, then the surface of the aluminum alloy ingot has no bumps formed by overflowing aluminum liquid and is a qualified product. If the aluminum alloy ingot cannot pass through the detection slot 4, then the surface of the aluminum alloy ingot has bumps formed by overflowing aluminum liquid and is a defective product.
[0019] The alignment mechanism includes a splint 8, a bidirectional screw rod 9 and a motor 10. A slide groove is provided on the top of the support frame 2, and splints 8 are symmetrically slidably installed at both ends of the slide groove. A bidirectional screw rod 9 is rotatably installed on the top of the support frame 2. A motor 10 is installed on one side of the top of the support frame 2. The output end of the motor 10 is connected to one end of the bidirectional screw rod 9, and the two ends of the bidirectional screw rod 9 respectively pass through the tops of the two splints 8 and are threadedly connected with them. Because one end of the bidirectional screw rod 9 is connected to the output end of the motor 10, the motor 10 can drive the bidirectional screw rod 9 to rotate at the top of the support frame 2. Because the splint 8 and the bidirectional screw rod 9 are threadedly matched, and the slide groove limits the moving trajectory of the splint 8, so that the bidirectional screw rod 9 can drive the splint 8 to move toward each other while rotating, and the direction of movement of the splint 8 is controlled by the forward and reverse rotation of the bidirectional screw rod 9, so as to drive the two splints 8 to move toward the middle of the conveyor belt 1 at the same time. When the aluminum alloy ingot moves to the range of the splint 8, it is automatically pushed to the middle of the conveyor belt 1.
[0020] One side of the splint 8 is connected to a connecting frame 11, and the outer side of the connecting frame 11 is rotatably connected to a roller 12, and the outer side of the roller 12 is connected to a bolt, and the roller 12 is detachably connected to the connecting frame 11 through the bolts, and one side of the roller 12 is parallel to the position of the splint 8. The roller 12 is installed on one side of the splint 8 through bolts and the connecting frame 11, and the positions of the roller 12 and the splint 8 are parallel to each other, so that after the splint 8 pushes the aluminum alloy ingot to the middle of the conveyor belt 1, the friction between the aluminum alloy ingot and the splint 8 is reduced, so that the splint 8 will not hinder the aluminum alloy ingot from continuing to move forward.
[0021] The fixing mechanism includes a fixing rod 6 and a threaded rod 7. The fixing rods 6 are symmetrically fixed on both sides of the top of the conveyor belt 1. A rectangular groove is provided inside the fixing rod 6. Both sides of the detection plate 3 are respectively engaged with the two rectangular grooves. The bottom end of the fixing rod 6 is hinged with a threaded rod 7. The top end of the threaded rod 7 passes through the top of the rectangular groove and is threadedly connected with a nut. The detection plate 3 is inserted into the fixing rod 6 from top to bottom along the inner wall of the rectangular groove, and then the threaded rod 7 is rotated upward so that the top end of the threaded rod 7 passes through the top of the rectangular groove. Then, the nut is tightened on the top of the threaded rod 7, and the detection plate 3 is pressed by the nut to be fixed inside the fixing rod 6, so as to install the detection plate 3 on the top of the conveyor belt 1 and cooperate with the detection groove 4 to detect the aluminum alloy ingots.
[0022] The detection slot 4 is parallel to the position of the clamping plate 8 front and back, and a fixing frame 13 is provided on the side of the detection plate 3 away from the support frame 2. A limiting mechanism is provided on the top of the fixing frame 13, and the limiting mechanism includes a guide rod 14, a limiting rod 15 and a hydraulic cylinder 16. The bottom of the fixing frame 13 is symmetrically provided with a guide rod 14, and the limiting rod 15 is slidably installed on the outer side of the guide rod 14. A hydraulic cylinder 16 is installed on the top of the fixing frame 13, and the output end of the hydraulic cylinder 16 is connected to the top of the limiting rod 15. When the conveying device stops working, since the limiting rod 15 is connected to the output end of the hydraulic cylinder 16, the hydraulic cylinder 16 can drive the limiting rod 15 to move downward until it is slightly lower than the top surface height of the detection slot 4, thereby blocking the aluminum alloy ingot and preventing the aluminum alloy ingot from continuing to move forward due to inertia and causing it to fall to the ground and be damaged.
[0023] One end of the motor 10 is connected to a flange, and a group of screw holes are symmetrically provided on the flange and the top of the support frame 2. Bolts are provided inside the screw holes, and the flange is detachably connected to the top of the support frame 2 through the bolts.
[0024] The conveying device of the aluminum alloy ingot casting machine inserts the detection plate 3 into the interior of the fixed rod 6 from top to bottom along the inner wall of the rectangular groove, then rotates the threaded rod 7 upward so that the top end thereof passes through the top of the rectangular groove, and then tightens the upper nut at the top end of the threaded rod 7, and uses the nut to press the detection plate 3 to fix it inside the fixed rod 6, so as to install the detection plate 3 on the top of the conveyor belt 1. The conveyor belt 1 drives the aluminum alloy ingot to move toward the detection groove 4 at the bottom thereof for detection. If the aluminum alloy ingot can pass through the detection groove 4 smoothly, then there is no bulge formed by the overflowing aluminum liquid on its surface and it is a qualified product. If the aluminum alloy ingot cannot pass through the detection groove 4, then there is a bulge formed by the overflowing aluminum liquid on its surface and it is a failed product.
[0025] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A conveying device for an aluminum alloy ingot casting machine, comprising a conveyor belt (1), a support frame (2) and a detection plate (3), characterized in that: A support frame (2) is provided on one side of the conveyor belt (1), an alignment mechanism is provided on the top of the support frame (2), a detection plate (3) is provided on one side of the support frame (2), a detection groove (4) is provided on the bottom of the detection plate (3), and fixing mechanisms matching the detection plate (3) are provided on both sides of the top of the conveyor belt (1); The fixing mechanism comprises a fixing rod (6) and a threaded rod (7). The fixing rods (6) are symmetrically fixed on both sides of the top of the conveyor belt (1). A rectangular groove is provided inside the fixing rod (6). Both sides of the detection plate (3) are respectively engaged with the two rectangular grooves. The bottom end of the fixing rod (6) is hinged with a threaded rod (7). The top end of the threaded rod (7) passes through the top of the rectangular groove and is threadedly connected with a nut.
2. The conveying device of the aluminum alloy ingot casting machine according to claim 1, characterized in that: The alignment mechanism comprises a clamping plate (8), a bidirectional screw rod (9) and a motor (10); a slide groove is provided on the top of the support frame (2); clamping plates (8) are symmetrically slidably installed at both ends of the slide groove; a bidirectional screw rod (9) is rotatably installed on the top of the support frame (2); a motor (10) is installed on one side of the top of the support frame (2); the output end of the motor (10) is connected to one end of the bidirectional screw rod (9); and the two ends of the bidirectional screw rod (9) respectively pass through the tops of the two clamping plates (8) and are threadedly connected thereto.
3. The conveying device of the aluminum alloy ingot casting machine according to claim 2, characterized in that: One side of the clamping plate (8) is connected to a connecting frame (11), the outer side of the connecting frame (11) is rotatably connected to a roller (12), the outer side of the roller (12) is connected to a bolt, the roller (12) is detachably connected to the connecting frame (11) via the bolt, and one side of the roller (12) is parallel to the position of the clamping plate (8).
4. The conveying device of the aluminum alloy ingot casting machine according to claim 3, characterized in that: The detection groove (4) and the clamping plate (8) are located parallel to each other in front and back, a fixing frame (13) is provided on the side of the detection plate (3) away from the support frame (2), and a limiting mechanism is provided on the top of the fixing frame (13).
5. The conveying device of the aluminum alloy ingot casting machine according to claim 4, characterized in that: The limiting mechanism comprises a guide rod (14), a limiting rod (15) and a hydraulic cylinder (16); the guide rod (14) is symmetrically arranged at the bottom of the fixed frame (13); the limiting rod (15) is slidably installed on the outer side of the guide rod (14); the hydraulic cylinder (16) is installed on the top of the fixed frame (13); and the output end of the hydraulic cylinder (16) is connected to the top of the limiting rod (15).
6. The conveying device of the aluminum alloy ingot casting machine according to claim 2, characterized in that: One end of the motor (10) is connected to a flange, and a group of screw holes are symmetrically provided on the flange and the top of the support frame (2), and bolts are provided inside the screw holes. The flange is detachably connected to the top of the support frame (2) through the bolts.