Quenching device for saw blade production

Abstract

The utility model relates to the technical field of hardware processing heat treatment, in particular to a quenching device for saw blade production, which comprises a box body, a quenching assembly is arranged in an inner cavity of the box body, the quenching assembly comprises a heating bin, the heating bin is arranged in the inner cavity of the box body, the top of the heating bin is fixedly connected with a shielding cover, and the shielding cover is fixedly connected with the bottom of the box body. A sliding cover is slidably connected to an inner cavity of the shielding cover, a first heat insulation handle is fixedly connected to the top of the sliding cover, first sliding frames are fixedly connected to the left side and the right side of an inner cavity of the heating bin, and a heating wire is fixedly connected to the inner wall of the heating bin. According to the quenching device for saw blade production, by installing the quenching assembly, in the using process of the quenching device, through cooperation of a heating wire, a temperature detector and other components, the quenching device adopts an accurate temperature control system, the temperature of a heating area can be monitored and adjusted in real time, it is ensured that a saw blade is heated to the ideal quenching temperature, and the service life of the saw blade is prolonged. Therefore, the stability and the consistency of the quenching effect are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of hardware processing heat treatment, in particular to a quenching device for saw blade production. Background Art

[0002] The field of metal processing heat treatment technology covers a variety of important processes, such as normalizing, annealing, quenching, tempering, etc., which aims to change the internal structure and properties of metal materials by heating and cooling. With the advancement of science and technology, heat treatment technology tends to be intelligent, environmentally friendly and energy-saving. For example, it uses advanced equipment and automated control systems to improve processing stability and consistency, while focusing on personalized customization and flexible production to meet the diverse needs of the market.

[0003] In the current saw blade processing process, when the traditional saw blade quenching device controls the temperature inside the heating zone, it is more troublesome to monitor and adjust the temperature of the heating zone in real time. Therefore, it becomes difficult to heat saw blades of different materials to the ideal quenching temperature, thereby reducing the quenching effect. Utility Model Content

[0004] The purpose of the present utility model is to provide a quenching device for saw blade production, so as to solve the problem raised in the above background technology that during the saw blade processing process currently used, the traditional saw blade quenching device cannot accurately control the temperature inside the heating zone, cannot monitor and adjust the temperature of the heating zone in real time, and cannot ensure that the saw blade is heated to the ideal quenching temperature, thereby reducing the quenching effect. To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quenching device for saw blade production, comprising a box body, an inner cavity of the box body is provided with a quenching assembly, the quenching assembly includes a heating chamber, the heating chamber is opened in the inner cavity of the box body, the top of the heating chamber is fixedly connected with a shielding cover, the inner cavity of the shielding cover is slidably connected with a sliding cover, the top of the sliding cover is fixedly connected with a heat-insulating handle 1, the left and right sides of the inner cavity of the heating chamber are fixedly connected with a sliding rack 1, the inner wall of the heating chamber is fixedly connected with a heating wire, a quenching chamber is opened in the middle of the inner cavity of the box body, the inner wall of the quenching chamber is fixedly connected with a partition, the top of the inner wall of the quenching chamber is fixedly connected with a sliding rack 2, a cooling chamber is opened on the other side of the inner cavity of the box body, and the top of the inner cavity of the cooling chamber The top of the heating chamber is fixedly connected with a sliding frame three, and a clamping assembly is provided on the top of the heating chamber. The clamping assembly includes a placement block, which is slidably connected to the top of the heating chamber, and the top of the placement block is fixedly connected with an insulating handle two, a sliding groove is provided on the top of the placement block, and the bottom of the placement block is fixedly connected with a fixed block, one side of the fixed block is fixedly connected with a limiting block, and the top of the placement block is slidably connected with a movable handle. By installing the quenching assembly, in the process of using the equipment, through the cooperation between the heating wire and the temperature detector and other components, the quenching device adopts a precise temperature control system, which can monitor and adjust the temperature of the heating zone in real time to ensure that the saw blade is heated to the ideal quenching temperature, thereby improving the stability and consistency of the quenching effect.

[0005] Further preferably, the bottom of the movable handle is fixedly connected to a movable paddle, and the movable paddle is slidably connected in the sliding groove, and the bottom of the movable paddle is fixedly connected to a clamping block, and a limiting hole is provided at the bottom of one side of the clamping block, and the inner cavity of the heating chamber is fixedly connected to a temperature detector. By installing the clamping assembly, in the process of using the equipment, through the cooperation between the clamping block and the sliding groove and other components, the device optimizes the design of the quenching groove and the saw blade clamping method to ensure that the saw blade can be evenly immersed in the quenching medium, thereby achieving uniform quenching and improving the overall hardness and wear resistance of the saw blade.

[0006] Further preferably, a control panel is fixedly connected to the outer surface of the box, and the control panel is electrically connected to the temperature detector and the heating wire. By installing the heating wire, during the use of the equipment, the power of the electric heating element is adjusted to achieve precise control of the temperature of the heating zone, thereby improving the accuracy of the device.

[0007] Further preferably, one side of the cooling bin is fixedly connected to a water tank, and one side of the water tank is fixedly connected to a water pump. By installing the water pump, during the use of the equipment, the cooling water in the water tank can be transported inward through the water pump, which can reduce the water temperature inside the cooling bin and improve the cooling effect of the device.

[0008] Further preferably, the water pump is fixedly connected to the cooling bin, and a valve is fixedly connected to the outer wall of the cooling bin. By installing the valve, the cooled high-temperature water can be discharged during the use of the equipment, thereby improving the cooling effect of the device.

[0009] Further preferably, the bottom of the box is fixedly connected to a universal wheel, and one side of the box is fixedly connected to a handle. By installing the universal wheel, the device can be pushed to a suitable processing site during use, thereby improving the practicality of the device.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] In the utility model, by installing the quenching assembly, during the use of the equipment, through the cooperation between the heating wire and the temperature detector and other components, the quenching device adopts a precise temperature control system, which can monitor and adjust the temperature of the heating zone in real time to ensure that the saw blade is heated to the ideal quenching temperature, thereby improving the stability and consistency of the quenching effect.

[0012] In the utility model, by installing the clamping assembly, during the use of the equipment, through the cooperation between the clamping block and the sliding groove and other components, the device optimizes the design of the quenching groove and the saw blade clamping method to ensure that the saw blade can be evenly immersed in the quenching medium, achieve uniform quenching, and improve the overall hardness and wear resistance of the saw blade. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the heating chamber structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the cooling bin of the utility model;

[0016] Figure 4 This is a schematic diagram of the partial three-dimensional structure of the quenching component of the utility model;

[0017] Figure 5 This is a schematic diagram of the three-dimensional structure of the placement block components of the utility model;

[0018] Figure 6 This is a schematic diagram of the three-dimensional structure of the clamping assembly of the utility model.

[0019] In the figure: 1. Box body; 2. Quenching assembly; 201. Heating chamber; 202. Shielding cover; 203. Sliding cover; 204. Insulating handle 1; 205. Sliding frame 1; 206. Heating wire; 207. Quenching chamber; 208. Partition; 209. Sliding frame 2; 210. Cooling chamber; 211. Sliding frame 3; 3. Clamping assembly; 301. Placement block; 302. Insulating handle 2; 303. Sliding groove; 304. Fixed block; 305. Limit block; 306. Moving handle; 307. Moving paddle; 308. Clamping block; 309. Limit hole; 4. Temperature detector; 5. Control panel; 6. Water tank; 7. Water pump; 8. Valve; 9. Universal wheel; 10. Handlebar. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0021] See also Figures 1-6 The utility model provides a technical solution: a quenching device for saw blade production, comprising a box body 1, a quenching assembly 2 is provided in the inner cavity of the box body 1, the quenching assembly 2 includes a heating chamber 201, the heating chamber 201 is opened in the inner cavity of the box body 1, a shielding cover 202 is fixedly connected to the top of the heating chamber 201, a sliding cover 203 is slidably connected to the inner cavity of the shielding cover 202, a heat-insulating handle 204 is fixedly connected to the top of the sliding cover 203, a sliding rack 205 is fixedly connected to the left and right sides of the inner cavity of the heating chamber 201, a heating wire 206 is fixedly connected to the inner wall of the heating chamber 201, a quenching chamber 207 is opened in the middle of the inner cavity of the box body 1, a partition 208 is fixedly connected to the inner wall of the quenching chamber 207, a sliding rack 209 is fixedly connected to the top of the inner wall of the quenching chamber 207, and the other side of the inner cavity of the box body 1 is opened. A cooling bin 210 is provided, and a sliding frame 3 211 is fixedly connected to the top of the inner cavity of the cooling bin 210. Preparation work needs to be done. The heating bin 201 of the device is heated by the heating wire 206, and the insulating handle 1 204 on the sliding cover 203 is pulled to prevent the internal air from circulating during heating, thereby completing rapid heating. The temperature in the bin is detected by the temperature detector 4, and the temperature is understood and adjusted to a suitable heating temperature according to the control panel 5 electrically connected to it. The quenching bin 207 of the device is separated into three independent chambers by a partition 208. Different media quenching can be selected according to the material of the saw blade, such as water, brine, oil, etc. After adding the quenching medium, the cooling bin 210 is filled with water for cooling. The moisture inside the cooling bin 210 will slightly increase the temperature through the heat conduction effect.

[0022] In this embodiment, Figure 1 、 Figure 2 and Figure 3 As shown, a clamping assembly 3 is provided on the top of the heating chamber 201, and the clamping assembly 3 includes a placement block 301, the placement block 301 is slidably connected to the top of the heating chamber 201, and the top of the placement block 301 is fixedly connected with a heat-insulating handle 2 302, a sliding groove 303 is provided on the top of the placement block 301, and a fixed block 304 is fixedly connected to the bottom of the placement block 301, and one side of the fixed block 304 is fixedly connected to a limiting block 305, and the top of the placement block 301 is slidably connected to a moving handle 306, and the bottom of the moving handle 306 is fixedly connected to a moving paddle 307, and the moving paddle 307 is slidably connected in the sliding groove 303, and the bottom of the moving paddle 307 is fixedly connected to the moving handle 306. The part is fixedly connected with a clamping block 308. When the preparation work is completed, the mounting hole on one side of the saw blade is installed on the limit block 305 through the clamping component 3, and the movable handle 306 on the top is moved to drive the movable paddle 307 to push the clamping block 308 inward, so that the limit block 305 passes through the limit hole 309, thereby completing the limitation of the saw blade, and the heat insulation handle 204 is moved to make the sliding cover 203 slide toward the inner cavity of the shielding cover 202, so that the top of the heating chamber 201 exposes a place for placing the placement block 301, and the placement block 301 is placed on the sliding frame 205, and the saw blade is heated by electric heating, and the electrical energy of the heating wire is converted into thermal energy.

[0023] In this embodiment, Figure 4 、 Figure 5 and Figure 6As shown, a limiting hole 309 is provided at the bottom of one side of the clamping block 308, the inner cavity of the heating chamber 201 is fixedly connected to a temperature detector 4, the outer surface of the box body 1 is fixedly connected to a control panel 5, the control panel 5 is electrically connected to the temperature detector 4 and the heating wire 206, one side of the cooling chamber 210 is fixedly connected to a water tank 6, one side of the water tank 6 is fixedly connected to a water pump 7, the water pump 7 is fixedly connected to the cooling chamber 210, the outer wall of the cooling chamber 210 is fixedly connected to a valve 8, the bottom of the box body 1 is fixedly connected to a universal wheel 9, and one side of the box body 1 is fixedly connected to a handlebar 10. The temperature of the heating zone is monitored in real time by the temperature detector 4 and compared with the preset quenching temperature. By adjusting the electric heating element The power is used to achieve precise control of the temperature in the heating zone, ensuring that the saw blade reaches the ideal quenching temperature. After the saw blade is heated to the preset quenching temperature, it is quickly immersed in the quenching medium, and the placement block 301 is placed on the sliding frame 209. The quenching medium quickly absorbs the heat of the saw blade, causing its surface temperature to drop rapidly to achieve the quenching effect. During the quenching process, it is necessary to ensure that the saw blade is completely immersed in the quenching medium and maintain it for a certain period of time to ensure the consistency of the quenching effect. When the quenching is completed, the placement block 301 is placed on the sliding frame 3 211 for preliminary cooling. After being placed for a period of time, the water pump 7 and valve 8 are opened at the same time to allow the internal cooling water to flow rapidly, so that the saw blade completes the final cooling.

[0024] The use method and advantages of this utility model: When the saw blade production quenching device is used, the working process is as follows:

[0025] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6As shown, when using the device, preparations need to be made. The heating chamber 201 of the device is heated by the heating wire 206, and the heat-insulating handle 204 on the sliding cover 203 is pulled to prevent the internal air from circulating during heating, thereby completing rapid heating. The temperature in the chamber is detected by the temperature detector 4, and the temperature is understood and adjusted to a suitable heating temperature according to the control panel 5 electrically connected thereto. The quenching chamber 207 of the device is separated into three independent chambers by a partition 208, and different media quenching can be selected according to the material of the saw blade. For example, water, salt water, oil, etc. After adding the quenching medium, fill the cooling chamber 210 with water for cooling. The water inside the cooling chamber 210 will slightly increase the temperature through the heat conduction effect. When the preparation work is completed, the mounting hole on one side of the saw blade is installed on the limit block 305 through the clamping component 3, and the moving handle 306 on the top drives the moving paddle 307 to push the clamping block 308 inward, so that the limit block 305 passes through the limit hole 309, thereby completing the limit of the saw blade, and the heat insulation handle 204 is moved to make the sliding cover 20 3 slides toward the inner cavity of the shielding cover 202 to expose a place for placing the placement block 301 on the top of the heating chamber 201, and the placement block 301 is placed on the sliding frame 1 205. The saw blade is heated by electric heating, and the electric energy of the electric heating wire is converted into heat energy. The temperature of the heating zone is monitored in real time by the temperature detector 4 and compared with the preset quenching temperature. By adjusting the power of the electric heating element, the temperature of the heating zone is accurately controlled to ensure that the saw blade reaches the ideal quenching temperature. After the saw blade is heated to the preset quenching temperature, it is quickly Immerse in the quenching medium and place the placement block 301 on the sliding frame 209. The quenching medium quickly absorbs the heat of the saw blade, causing its surface temperature to drop rapidly to achieve a quenching effect. During the quenching process, it is necessary to ensure that the saw blade is completely immersed in the quenching medium and maintained for a certain period of time to ensure the consistency of the quenching effect. After the quenching is completed, place the placement block 301 on the sliding frame 3 211 for preliminary cooling. After placing it for a period of time, open the water pump 7 and valve 8 at the same time to allow the internal cooling water to flow quickly, so that the saw blade completes the final cooling.

[0026] The above shows and describes the basic principles, main features, and advantages of the present invention. Persons skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A quenching device for saw blade production, comprising a housing (1), characterized in that: The inner cavity of the box body (1) is provided with a quenching assembly (2), and the quenching assembly (2) comprises a heating chamber (201), the heating chamber (201) is opened in the inner cavity of the box body (1), a shielding cover (202) is fixedly connected to the top of the heating chamber (201), a sliding cover (203) is slidably connected to the inner cavity of the shielding cover (202), a heat-insulating handle (204) is fixedly connected to the top of the sliding cover (203), a sliding frame (205) is fixedly connected to the left and right sides of the inner cavity of the heating chamber (201), a heating wire (206) is fixedly connected to the inner wall of the heating chamber (201), and a quenching chamber (207) is opened in the middle of the inner cavity of the box body (1), and a partition (208) is fixedly connected to the inner wall of the quenching chamber (207).

2. A quenching device for saw blade production according to claim 1, characterized in that: A sliding frame 2 (209) is fixedly connected to the top of the inner wall of the quenching chamber (207), a cooling chamber (210) is opened on the other side of the inner cavity of the box body (1), a sliding frame 3 (211) is fixedly connected to the top of the inner cavity of the cooling chamber (210), and a clamping assembly (3) is arranged on the top of the heating chamber (201), and the clamping assembly (3) includes a placement block (301), and the placement block (301) is slidably connected to the top of the heating chamber (201).

3. A quenching device for saw blade production according to claim 2, characterized in that: The top of the placement block (301) is fixedly connected with a second heat-insulating handle (302), the top of the placement block (301) is provided with a sliding groove (303), the bottom of the placement block (301) is fixedly connected with a fixed block (304), one side of the fixed block (304) is fixedly connected with a limiting block (305), and the top of the placement block (301) is slidably connected with a movable handle (306).

4. A quenching device for saw blade production according to claim 3, characterized in that: The bottom of the movable handle (306) is fixedly connected with a movable paddle (307), and the movable paddle (307) is slidably connected in the sliding groove (303). The bottom of the movable paddle (307) is fixedly connected with a clamping block (308), and a limiting hole (309) is provided at the bottom of one side of the clamping block (308). The inner cavity of the heating chamber (201) is fixedly connected with a temperature detector (4).

5. A quenching device for saw blade production according to claim 4, characterized in that: A control panel (5) is fixedly connected to the outer surface of the box (1), and the control panel (5) is electrically connected to the temperature detector (4) and the heating wire (206).

6. A quenching device for saw blade production according to claim 5, characterized in that: One side of the cooling bin (210) is fixedly connected to a water tank (6), and one side of the water tank (6) is fixedly connected to a water pump (7).

7. A quenching device for saw blade production according to claim 6, characterized in that: The water pump (7) is fixedly connected to the cooling bin (210), and a valve (8) is fixedly connected to the outer wall of the cooling bin (210).

8. A quenching device for saw blade production according to claim 7, characterized in that: A universal wheel (9) is fixedly connected to the bottom of the box body (1), and a handlebar (10) is fixedly connected to one side of the box body (1).

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