Lithium iron phosphide high-temperature-resistant phosphating film coating roller for metal

By designing a high-temperature phosphating film for metals that are easy to disassemble and assemble, the problem of inconvenient disassembly and inconvenient roll body coating is solved in the prior art, and a faster and more convenient metal roll replacement process is achieved.

CN222476745UActive Publication Date: 2025-02-14FUJIAN XINTEXIN METAL IND CO LTD
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Patent Information

Application Number
CN202420890181.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-02-14
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing lithium ferrous phosphide high-temperature phosphating film coating rollers for metals are inconvenient to disassemble after installation, resulting in the need to disassemble the roller frame when replacing the metal rollers, which is time-consuming and labor-intensive, reducing the convenience of disassembly.

Method used

A roller body structure including a card block, a connecting roller shaft, a rod seat and an installation component is designed. Through the cooperation of spring and elastic block, the roller body is easily disassembled and assembled, and the roller frame is avoided.

Benefits of technology

The rapid replacement of metal rollers is achieved without disassembling the roller frame, which saves time and effort throughout the operation process, improves the convenience of replacement, and increases the stability between the clamp and the connecting roller shaft.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lithium iron phosphide high-temperature-resistant phosphating film coating roller for metal, which belongs to the technical field of metal roller processing and comprises a roller body for coating a lithium iron phosphide high-temperature-resistant phosphating film, clamping blocks are mounted at two ends of the roller body, and connecting roller shafts are arranged on the outer walls of the two clamping blocks. And rod seats are mounted at the bottom ends of the two connecting roller shafts. According to the lithium iron phosphide high-temperature-resistant phosphating film smearing roller for the metal, due to the design of a first spring, a second spring, a first connecting block, an elastic block and a rod base, the first connecting block is pressed towards the rod base, then clamping blocks at the two ends of the roller body are removed from a connecting roller shaft, the roller body is replaced with a new roller body, and the elastic block is pressed inwards; under the elastic action of a first spring and a second spring, a clamping rod and a clamping block are clamped, the metal roller is conveniently detached and replaced in this way, when the metal roller is detached and replaced, the metal roller can be taken out without detaching the roller frame, time and labor are saved in the whole operation process, and the detaching and replacing convenience is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal roller processing, in particular to a roller for coating a lithium ferrous phosphide high-temperature resistant phosphating film for metal. Background Art

[0002] Phosphating technology is a process of treating the metal surface with phosphating solution to form a uniform, fine, and corrosion-resistant phosphating film on its surface. In principle, it belongs to chemical conversion film technology, and phosphating is sometimes called chemical conversion film treatment. Phosphating treatment is often used in metal roller processing technology. Phosphating with phosphating solution forms a phosphating layer on the surface of the metal roller, thereby reducing the friction between the metal roller and the workpiece surface. However, the phosphating layer prepared by the phosphating solution will begin to decompose when the working temperature is higher than 200 degrees Celsius. In order to protect the metal roller, a metal lithium iron phosphide high-temperature phosphating film coating roller is usually used. In real life, when installing and using the metal lithium iron phosphide high-temperature phosphating film coating roller, most of them are installed with the roller frame inside the equipment, which is not convenient to disassemble directly. Once the metal roller is replaced, the roller frame needs to be disassembled before the metal roller can be taken out. The whole operation process is time-consuming and labor-intensive, reducing the convenience of replacement.

[0003] A Chinese patent document (application publication number CN209287985U) discloses a lithium iron phosphide high temperature resistant phosphating film coating roller for metal, which comprises a shaft head, a roller core, a sandblasting layer and a phosphating film layer, wherein the roller core body is provided with a sandblasting layer and a phosphating film layer; the thickness of the phosphating film layer is 0.3 mm to 0.9 mm.

[0004] It can be seen that the patent document cited above also has the same problem. Although it provides a high-temperature resistant phosphate film coating roller, it is not convenient to directly disassemble the coating roller after it is installed on the roller frame inside the equipment. Once the metal roller is replaced, the roller frame needs to be disassembled before the metal roller can be taken out. The whole operation process is time-consuming and labor-intensive, reducing the convenience of disassembly and replacement. Utility Model Content

[0005] The utility model aims to provide a lithium iron phosphide high temperature resistant phosphating film coating roller for metal, so as to solve the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lithium iron phosphide high temperature resistant phosphating film coating roller for metal, comprising a roller body for coating the lithium iron phosphide high temperature resistant phosphating film, a clamping block is installed at both ends of the roller body, the outer walls of the two clamping blocks are provided with connecting roller shafts, the bottom ends of the two connecting roller shafts are installed with rod seats, and the bottom ends of the two rod seats are provided with mounting components;

[0007] The installation assembly includes a moving rod, an elastic block is installed on the outer wall of the moving rod, a first spring is installed on the top of the moving rod, a first connecting block is installed on the bottom of the moving rod, connecting rods are installed on both sides of the first connecting block, second connecting blocks are installed on the opposite sides of the two connecting rods, and clamping rods are installed on the opposite sides of the two second connecting blocks, and second springs are sleeved on the outer walls of the two clamping rods, and one end of the clamping rod is clamped and connected with one side of the clamping block.

[0008] As a preferred embodiment, the roller body is composed of a metal roller core, a sandblasting layer and a phosphating film layer, wherein the outer wall of the metal roller core is sprayed with a sandblasting layer, and the outer wall of the sandblasting layer is provided with a phosphating film layer.

[0009] As a preferred embodiment, a clamping groove is provided on one opposite side of the two connecting roller shafts, and the inner sides of the two clamping grooves are clamped and connected with the outer walls of the two clamping blocks.

[0010] As a preferred embodiment, the top end of the first spring is fixedly connected to the bottom end of the connecting roller.

[0011] As a preferred embodiment, one end of the two second springs is fixedly connected to one side of the two second connecting blocks respectively, and the other ends of the two second springs are fixedly connected to two sides of the outer wall of the connecting roller shaft respectively.

[0012] As a preferred embodiment, outer walls of the two clamping rods respectively penetrate two sides of the clamping slot.

[0013] As a preferred embodiment, positioning rods are installed at the bottom ends of the two clamping blocks, and the bottom ends of the two positioning rods are respectively engaged and connected with the bottom ends of the two clamping slots.

[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows:

[0015] The metal lithium iron phosphide high temperature resistant phosphating film coating roller benefits from the design of the first spring, the second spring, the first connecting block, the elastic block and the rod seat. The first connecting block is pressed toward the rod seat, and the first connecting block squeezes the first spring, while driving the two second connecting blocks to move in opposite directions, stretching the second spring until the elastic block moves to the inside of the rod seat. Then, the clamping blocks at both ends of the roller body are removed from the connecting roller shaft and replaced with a new roller body, and then the elastic block is pressed inwardly. Under the elastic action of the first spring and the second spring, the clamping rod is engaged with the clamping block. In this way, the metal roller is conveniently replaced, and when the metal roller is replaced, the metal roller can be taken out without disassembling the roller frame. The whole operation process saves time and effort, and improves the convenience of replacement. Secondly, by setting the first spring and the second spring, the stability of the connection between the clamping block and the connecting roller shaft can be increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the roller structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure of the connecting roller shaft of the utility model;

[0020] Figure 4 This is a schematic diagram of the installation assembly structure of the utility model;

[0021] Figure 5 This is a cross-sectional view of the internal structure of the roller body of the utility model.

[0022] Description of reference numerals:

[0023] In the figure: 1. roller body; 2. clamping block; 3. connecting roller shaft; 4. rod seat; 5. mounting assembly; 6. positioning rod;

[0024] 101, metal roller core; 102, sandblasting layer; 103, phosphating film layer;

[0025] 301, card slot;

[0026] 501, moving rod; 502, first spring; 503, elastic block; 504, first connecting block; 505, connecting rod; 506, second connecting block; 507, second spring; 508, clamping rod. DETAILED DESCRIPTION

[0027] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0028] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the utility model, and are explained here together.

[0029] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

[0030] This embodiment provides Figures 1 to 5 The roller body 1 shown for applying the high temperature resistant phosphating film of lithium iron phosphide has blocks 2 installed at both ends of the roller body 1, and the outer walls of the two blocks 2 are provided with connecting roller shafts 3, which can be connected and installed with the roller frame inside the equipment, and the bottom ends of the two connecting roller shafts 3 are installed with rod seats 4, which are U-shaped, and the bottom ends of the two rod seats 4 are provided with mounting components 5, which facilitate the mutual disassembly and assembly between the roller body 1 and the connecting roller shaft 3, so that when the metal roller is replaced, the metal roller can be taken out without disassembling the roller frame, and the whole operation process saves time and labor, and improves the convenience of replacement;

[0031] The mounting assembly 5 includes a moving rod 501, an elastic block 503 is installed on the outer wall of the moving rod 501, a first spring 502 is installed on the top of the moving rod 501, a first connecting block 504 is installed on the bottom of the moving rod 501, connecting rods 505 are installed on both sides of the first connecting block 504, and second connecting blocks 506 are installed on the opposite sides of the two connecting rods 505. The connecting rod 505 is connected to the first connecting block 504 and the second connecting block 506 by bearing connection. A clamping rod 508 is installed on the opposite side of 506, and the outer walls of the two clamping rods 508 are sleeved with a second spring 507. One end of the clamping rod 508 is clamped and connected with one side of the clamping block 2. Clamping holes are provided on both sides of the clamping block 2. The clamping rod 508 is clamped and connected with the clamping block 2 through the clamping holes. The first spring 502 cooperates with the second spring 507 to increase the stability between the clamping block 2 and the connecting roller shaft 3. When the elastic block 503 is located above the inner bottom end of the rod seat 4, the clamping rod 508 is separated from the clamping block 2.

[0032] The roller body 1 provided in this embodiment is composed of a metal roller core 101, a sandblasting layer 102 and a phosphating film layer 103, wherein the outer wall of the metal roller core 101 is sprayed with a sandblasting layer 102, and the outer wall of the sandblasting layer 102 is provided with a phosphating film layer 103, and the phosphating film layer 103 is a high-temperature resistant phosphating film of lithium iron phosphide, which is applied to the surface of the metal roller, which can not only reduce the friction between the metal roller and the surface of the workpiece and improve its service life, but also improve the high temperature resistance of the phosphating film.

[0033] In this embodiment, two connecting rollers 3 are provided with a clamping groove 301 on one side opposite to the other, and the inner sides of the two clamping grooves 301 are clamped and connected with the outer walls of the two clamping blocks 2 .

[0034] In this embodiment, the top end of the first spring 502 is fixedly connected to the bottom end of the connecting roller shaft 3, one end of the two second springs 507 is fixedly connected to one side of the two second connecting blocks 506, and the other ends of the two second springs 507 are fixedly connected to the two sides of the outer wall of the connecting roller shaft 3.

[0035] In this embodiment, the outer walls of the two clamping rods 508 respectively pass through the two sides of the clamping slot 301, and the bottom ends of the two clamping blocks 2 are installed with positioning rods 6. The bottom ends of the two positioning rods 6 are respectively engaged with the bottom ends of the two clamping slots 301. The bottom end of the clamping slot 301 is provided with a positioning hole, and the positioning rod 6 is engaged with the clamping slot 301 through the positioning hole.

[0036] How it works

[0037] The connecting roller shaft 3 connected at both ends of the roller body 1 is connected and installed with the roller frame inside the equipment. When the metal roller needs to be replaced, the first connecting block 504 is pressed toward the rod seat 4. The first connecting block 504 moves through the moving rod 501 to squeeze the first spring 502. At the same time, the first connecting block 504 moves through the two connecting rods 505 to drive the two second connecting blocks 506 to move in the opposite direction. The second connecting block 506 moves to stretch the second spring 507 until the elastic block 503 moves to the inner wall of the rod seat 4. At this time, the clamping rod 508 is separated from the clamping block 2, and then the roller body 1 is moved to separate the clamping block from the connecting roller shaft 3. Similarly, after replacing a new metal roller, the elastic block 503 is pressed inwardly. Under the elastic action of the first spring 502 and the second spring 507, the clamping rod 508 is again engaged with the clamping blocks 2 at both ends of the roller body 1. In this way, the metal roller is conveniently replaced. When replacing the metal roller, the metal roller can be taken out without disassembling the roller frame. The whole operation process saves time and effort, and improves the convenience of replacement.

[0038] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lithium iron phosphide high temperature resistant phosphating film coating roller for metal, comprising a roller body (1) for coating the lithium iron phosphide high temperature resistant phosphating film, wherein both ends of the roller body (1) are provided with a clamping block (2), characterized in that: The outer walls of the two clamping blocks (2) are each provided with a connecting roller shaft (3), the bottom ends of the two connecting roller shafts (3) are each provided with a rod seat (4), and the bottom ends of the two rod seats (4) are each provided with a mounting assembly (5); The mounting assembly (5) comprises a moving rod (501), an elastic block (503) is mounted on the outer wall of the moving rod (501), a first spring (502) is mounted on the top end of the moving rod (501), a first connecting block (504) is mounted on the bottom end of the moving rod (501), connecting rods (505) are mounted on both sides of the first connecting block (504), second connecting blocks (506) are mounted on opposite sides of the two connecting rods (505), clamping rods (508) are mounted on opposite sides of the two second connecting blocks (506), second springs (507) are sleeved on the outer walls of the two clamping rods (508), and one end of the clamping rod (508) is clamped and connected to one side of the clamping block (2).

2. The lithium iron phosphide high temperature resistant phosphating film coating roller for metal according to claim 1, characterized in that: The roller body (1) is composed of a metal roller core (101), a sandblasting layer (102) and a phosphating film layer (103), wherein the outer wall of the metal roller core (101) is sprayed with the sandblasting layer (102), and the outer wall of the sandblasting layer (102) is provided with the phosphating film layer (103).

3. The lithium iron phosphide high temperature resistant phosphating film coating roller for metal according to claim 1, characterized in that: A clamping groove (301) is provided on one opposite side of the two connecting roller shafts (3), and the inner sides of the two clamping grooves (301) are clamped and connected with the outer walls of the two clamping blocks (2).

4. The lithium iron phosphide high temperature resistant phosphating film coating roller for metal according to claim 1, characterized in that: The top end of the first spring (502) is fixedly connected to the bottom end of the connecting roller shaft (3).

5. The lithium iron phosphide high temperature resistant phosphating film coating roller for metal according to claim 1, characterized in that: One end of the two second springs (507) is respectively fixedly connected to one side of the two second connection blocks (506), and the other ends of the two second springs (507) are respectively fixedly connected to two sides of the outer wall of the connecting roller shaft (3).

6. The lithium iron phosphide high temperature resistant phosphating film coating roller for metal according to claim 3, characterized in that: The outer walls of the two clamping rods (508) respectively penetrate two sides of the clamping slot (301).

7. The lithium iron phosphide high temperature resistant phosphating film coating roller for metal according to claim 3, characterized in that: Positioning rods (6) are installed at the bottom ends of the two clamping blocks (2), and the bottom ends of the two positioning rods (6) are respectively engaged and connected with the bottom ends of the two clamping slots (301).

Citation Information

Patent Citations

  • Lithium iron phosphide high-temperature-resistant phosphating film coating roller for metal

    CN209287985U