Foil winding machine for transformer production
By designing a reminder device in the foil winding machine for transformer production, using the mutual cooperation of components such as reminder box, switch rod, and rotating rod, the problem of difficulty in reminding faults in a timely manner during long-term use is solved, and timely alarms and Fault identification reduces production stagnation time.
Patent Information
- Application Number
- CN202323451332.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2033-12-18
AI Technical Summary
The existing foil winding machine for transformer production may fail during long-term use, but it is difficult to remind the operator in time, resulting in machine damage and production stagnation.
A reminder device including a reminder box, a switch rod, a rotating rod, a touch rod, a telescopic rod, and other components is designed. Through the mutual cooperation of these components, an alarm is issued when there is a problem with the foil winding machine, and the operator is promptly reminded.
Effectively reduce production stagnation time, help operators identify and resolve potential failures in a timely manner, and prevent the problem from further aggravating.
Smart Images

Figure CN222483129U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of foil winding machines, in particular to a foil winding machine for transformer production. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are primary coil, secondary coil and iron core. Its main functions include voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc. The coil has two or more windings, of which the winding connected to the power supply is called primary coil, and the remaining windings are called secondary coils. It can convert AC voltage, current and impedance. The transformer can convert electrical energy into high voltage and low current form, and then convert it back, thus greatly reducing the loss of electrical energy during transmission and achieving the economical transmission distance of electrical energy.
[0003] According to a publicly disclosed low-voltage foil winding machine for transformer production (CN 212848041 U), it includes a first motor, a base, and a vertical plate. The output end of the first motor is fixedly connected to a driving shaft, and the end of the driving shaft away from the first motor is connected to a driven shaft, and a limit block is fixedly connected to the driven shaft. A winding sleeve is sleeved on the driven shaft, and the end of the driven shaft away from the limit block is connected to a limit nut through a threaded rotation. In the process of the foil winding machine winding the transformer winding, the rotation of the rotating rod will drive the reel to rotate. If the machine is used for a long time, problems may occur. If problems are not promptly reminded, the damage to the machine may be aggravated, making the problem worse, and it is difficult to reduce the production downtime. It is difficult to reduce the production downtime through the mutual cooperation between the first motor, the base, the vertical plate and other components, and it is difficult to promptly remind the operator of machine failures, which needs to be improved. Utility Model Content
[0004] The utility model aims to provide a foil winding machine for transformer production. By means of the mutual cooperation between components such as a reminder box, a switch rod, a rotating rod, a touch rod, and a telescopic rod inside the reminder device, when a problem occurs during the use of the foil winding machine, an effect of a reminder alarm is achieved, which can help to timely identify potential problems or faults, and help to quickly take measures to prevent the problem from further deteriorating. Timely response can help reduce production downtime and solve existing problems.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a foil winding machine for transformer production, comprising a workbench, a support plate is fixedly connected to the top of the workbench, a rotating rod is rotatably connected to the side of the support plate, a reminder device is arranged on the side of the support plate, the reminder device comprises a touch rod, the top of the touch rod is fixedly connected to the circumferential surface of the rotating rod, a telescopic rod is fixedly connected to the side of the support plate, a short rod is fixedly connected to the top of the telescopic rod, a round rod is fixedly connected to the side of the short rod, a reminder box is fixedly connected to the side of the support plate, a notch is opened on the side of the reminder box, a switch rod is arranged on the inner wall of the notch, and a reminder light is fixedly connected to the side of the reminder box.
[0007] Furthermore, the telescopic rod is located on the displacement track of the touch rod, the switch rod is located on the displacement track of the round rod, and the short rod is made of plastic. Such a design is conducive to long-term use.
[0008] Furthermore, one end of the round rod away from the short rod is fixedly connected to a buffer plate, and one end of the switch rod away from the slot is fixedly connected to a force plate. The buffer plate is made of rubber material. Such a design is conducive to alleviating the impact on the round rod.
[0009] Furthermore, two support plates are provided and are symmetrical to each other along the vertical center axis of the workbench. A reel is fixedly connected to the side of the rotating rod away from the support plate, and a support rod is fixedly connected to the top of the support plate. Such a design is conducive to better winding during the winding process.
[0010] Furthermore, a winding drum is fixedly connected to the side of the support rod, a thick cylindrical column is fixedly connected to the top of the workbench, and a tension controller is fixedly connected to the side of the thick cylindrical column away from the workbench. Such a design is conducive to controlling the tension of the foil winding machine.
[0011] Furthermore, the bottom of the workbench is fixedly connected to a pillar, and the bottom of the pillar is provided with a universal wheel. There are four universal wheels, which are arranged in groups of two and are symmetrical to each other along the vertical center axis of the workbench. Such a design is conducive to promoting the movement of the entire device.
[0012] The utility model has the following beneficial effects:
[0013] 1. The utility model realizes the effect of warning alarm when problems occur in the use of the foil winding machine through the mutual cooperation between the reminder box, switch rod, rotating rod, touch rod, telescopic rod and other components inside the reminder device, which can help to identify potential problems or failures in time, help to take measures quickly to prevent the problem from further deteriorating, and timely response can help reduce production downtime.
[0014] 2. The utility model realizes that when there is a problem with the winding of the transformer wound by the foil winding machine, the flashing warning light will provide a warning effect through the mutual cooperation between the components such as the notch, the warning box, the warning light, the support plate, the telescopic rod, etc. inside the warning device. If there is a problem with the winding of the transformer, the flashing warning light will provide a warning effect, indicating the existence of dangerous situations such as overheating, high voltage or mechanical failure, and the operator can be notified to take safety measures.
[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of the utility model;
[0018] Figure 2 This is a three-dimensional side view structural diagram of the tension controller of the utility model;
[0019] Figure 3 For this utility model Figure 1 Schematic diagram of the three-dimensional enlarged structure of A in the middle;
[0020] Figure 4 It is a three-dimensional upward structural schematic diagram of the universal wheel of the utility model.
[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0022] 1. Workbench; 2. Support plate; 3. Rotating rod; 4. Reminding device; 41. Touch rod; 42. Telescopic rod; 43. Short rod; 44. Round rod; 45. Reminding box; 46. Notch; 47. Switch rod; 48. Warning light; 49. Buffer plate; 410. Force plate; 5. Reel; 6. Support rod; 7. Winding reel; 8. Thick column; 9. Tension controller; 10. Pillar; 11. Universal wheel. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 The utility model is a foil winding machine for transformer production, comprising a workbench 1, a support plate 2 is fixedly connected to the top of the workbench 1, a rotating rod 3 is rotatably connected to the side of the support plate 2, a reminder device 4 is arranged on the side of the support plate 2, the reminder device 4 comprises a touch rod 41, the top of the touch rod 41 is fixedly connected to the circumferential surface of the rotating rod 3, a telescopic rod 42 is fixedly connected to the side of the support plate 2, a short rod 43 is fixedly connected to the top of the telescopic rod 42, a round rod 44 is fixedly connected to the side of the short rod 43, a reminder box 45 is fixedly connected to the side of the support plate 2, a notch 46 is opened on the side of the reminder box 45, a switch rod 47 is arranged on the inner wall of the notch 46, and a prompt light 48 is fixedly connected to the side of the reminder box 45.
[0025] The telescopic rod 42 is located on the displacement track of the touch rod 41, the switch rod 47 is located on the displacement track of the round rod 44, and the short rod 43 is made of plastic. Such a design is conducive to long-term use.
[0026] One end of the round rod 44 away from the short rod 43 is fixedly connected to a buffer plate 49 , and one end of the switch rod 47 away from the slot 46 is fixedly connected to a force plate 410 . The buffer plate 49 is made of rubber material. This design is conducive to alleviating the impact on the round rod 44 .
[0027] Two support plates 2 are provided and are symmetrical to each other along the vertical center axis of the workbench 1. A reel 5 is fixedly connected to the side of the rotating rod 3 away from the support plate 2, and a support rod 6 is fixedly connected to the top of the support plate 2. This design is conducive to making the winding process more trouble-free.
[0028] A winding drum 7 is fixedly connected to the side of the support rod 6, a thick cylinder column 8 is fixedly connected to the top of the workbench 1, and a tension controller 9 is fixedly connected to the side of the thick cylinder column 8 away from the workbench 1. This design is conducive to controlling the tension of the foil winding machine.
[0029] The bottom of the workbench 1 is fixedly connected to a pillar 10, and the bottom of the pillar 10 is provided with a universal wheel 11. There are four universal wheels 11, which are arranged in groups of two and are symmetrical to each other along the vertical center axis of the workbench 1. Such a design is conducive to promoting the movement of the entire device.
[0030] A specific application of this embodiment is as follows: this application drives the touch rod 41 to rotate by rotating the rotating rod 3, and the touch rod 41 will be squeezed onto the telescopic rod 42. The telescopic rod 42 is located on the displacement trajectory of the touch rod 41, and when the telescopic rod 42 is squeezed, it will shrink back, and the shrinkage process will drive the short rod 43 to move, and the movement of the short rod 43 will drive the round rod 44 to move. A reminder box 45 is fixedly connected to the side of the support plate 2, and the switch rod 47 on the reminder box 45 is located on the displacement trajectory of the buffer plate 49 on the round rod 44. When the switch rod 47 is squeezed, the reminder light 48 will flash and light up. The rotating rod 3 will rotate continuously during the winding process, so that the touch rod 41 will rotate continuously, and the touch rod 41 will rotate continuously, which will squeeze the telescopic rod 42 continuously, so that the reminder light 48 will light up continuously. The state at this time is the normal working state. Once the reminder light 48 no longer flashes continuously, it will be known that the machine has a fault and it is difficult to continue to rotate, thereby achieving the effect of a reminder alarm.
[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A foil winding machine for transformer production, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a support plate (2), the side of the support plate (2) is rotatably connected to a rotating rod (3), and the side of the support plate (2) is provided with a reminder device (4); The reminder device (4) comprises a touch rod (41), the top of which is fixedly connected to the circumferential surface of the rotating rod (3), a telescopic rod (42) is fixedly connected to the side of the support plate (2), a short rod (43) is fixedly connected to the top of the telescopic rod (42), a round rod (44) is fixedly connected to the side of the short rod (43), a reminder box (45) is fixedly connected to the side of the support plate (2), a notch (46) is provided on the side of the reminder box (45), a switch rod (47) is provided on the inner wall of the notch (46), and a warning light (48) is fixedly connected to the side of the reminder box (45).
2. A foil winding machine for transformer production according to claim 1, characterized in that: The telescopic rod (42) is located on the displacement track of the touch rod (41), the switch rod (47) is located on the displacement track of the round rod (44), and the short rod (43) is made of plastic.
3. A foil winding machine for transformer production according to claim 2, characterized in that: One end of the round rod (44) away from the short rod (43) is fixedly connected to a buffer plate (49), and one end of the switch rod (47) away from the notch (46) is fixedly connected to a force-bearing plate (410), and the buffer plate (49) is made of rubber material.
4. A foil winding machine for transformer production according to claim 3, characterized in that: Two support plates (2) are provided and are symmetrical to each other along the vertical center axis of the workbench (1); a reel (5) is fixedly connected to the side of the rotating rod (3) away from the support plate (2); and a support rod (6) is fixedly connected to the top of the support plate (2).
5. A foil winding machine for transformer production according to claim 4, characterized in that: A winding drum (7) is fixedly connected to the side of the support rod (6), a thick cylindrical column (8) is fixedly connected to the top of the workbench (1), and a tension controller (9) is fixedly connected to the side of the thick cylindrical column (8) away from the workbench (1).
6. A foil winding machine for transformer production according to claim 5, characterized in that: The bottom of the workbench (1) is fixedly connected to a support (10), and the bottom of the support (10) is provided with a universal wheel (11). Four universal wheels (11) are provided, arranged in groups of two and symmetrical to each other along the vertical center axis of the workbench (1).
Citation Information
Patent Citations
Low-voltage foil winding machine for transformer production
CN212848041U
Cited By
Foil winding machine for transformer production
CN224318306U