Emulsifying machine convenient to clean and used for chemical machinery
By designing a movable water jet hole cleaning mechanism driven by servo motor in an emulsifier for chemical machinery, the problem of poor cleaning effect caused by the fixed water spray direction of the existing emulsifier is solved, and efficient cleaning and cleaning of the inner wall of the emulsified tank is achieved. Significant improvement in effect.
Patent Information
- Application Number
- CN202421268812.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the cleaning process of the existing emulsifier for chemical machinery, the spraying device is fixed in the direction of the water spraying device, making it difficult to effectively rinse the inner wall of the tank, resulting in poor cleaning effect.
An emulsifier including a cleaning mechanism driven by a servo motor is designed. The cleaning mechanism is connected to the connecting pipe, a water spray cross rod and a water spray vertical rod. The water spray hole can move with the rotation of the shearing mechanism and expand the spray area.
It realizes efficient cleaning of the inner wall of the emulsified tank, expands the spray area, significantly improves the cleaning effect, and reduces the time and labor of manual cleaning.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical machinery, in particular to an emulsifying machine for chemical machinery which is easy to clean. Background Art
[0002] Emulsifier is an important equipment in chemical machinery. It is mainly used to collide and mix two or more materials of different properties through high-speed rotating stirring blades, so as to achieve the purpose of uniform mixing and full dispersion. The emulsifier shears, disperses and collides the materials through the high-speed rotation of the homogenizing head connected to the engine. This operation makes the materials more delicate and promotes the fusion of oil and water. The rotor and stator of the emulsifier form a strong shear, friction, centrifugal extrusion, liquid flow collision and other comprehensive effects. The materials circulate the above working process in the container to finally obtain the product.
[0003] After the emulsifier is finished working, it needs to be cleaned, but manual cleaning is time-consuming and labor-intensive.
[0004] The existing public technical solution, with announcement number CN217410386U, discloses an emulsifier for chemical machinery with full reaction, including a base, a stirring device, a cleaning device and a spraying device. The tank body is directly rinsed by spraying the clean water in the water storage cylinder, and the arc sponge plate is driven to rotate under the action of the stirring device to clean the tank body. The clean water sprayed by the spraying device improves the cleaning effect, and no manual cleaning is required, saving time and effort.
[0005] When the above technical solution is actually implemented, the water spraying direction of the spraying device is fixed, which is inconvenient to flush the inner wall of the tank body. Summary of the invention
[0006] The purpose of the utility model is to provide an emulsifying machine for chemical machinery that is easy to clean. The cleaning mechanism can rotate along with the rotation of the shearing mechanism to move the water spray hole and expand the spraying area to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an emulsifying machine for chemical machinery that is easy to clean, comprising a device bottom plate, a servo motor is fixedly installed on one side of the top of the device bottom plate, and an emulsifying tank body fixed on the top of the device bottom plate is arranged on one side of the servo motor, a shearing mechanism is arranged inside the emulsifying tank body, and a cleaning mechanism is arranged on the top of the shearing mechanism;
[0008] The cleaning mechanism comprises a connecting pipe installed inside the emulsification tank body, a water spraying cross bar is arranged on one side of the connecting pipe, and a water spraying vertical bar is fixedly connected to the bottom of the water spraying cross bar, and the surface of the water spraying vertical bar is provided with water spraying holes evenly distributed at equal intervals, and the water spraying holes are symmetrically arranged about the front and rear sides of the water spraying vertical bar, and the water spraying vertical bar is parallel to the emulsification tank body;
[0009] The shearing mechanism includes a first shearing head installed below the connecting tube, and a first shearing shaft is arranged below the first shearing head, a first gear is arranged below the first shearing shaft, an output shaft is fixedly installed below the first gear, and a passive sprocket is fixedly connected below the output shaft, an output sprocket is arranged on one side of the passive sprocket, and a transmission chain is wrapped around the outside of the output sprocket and the passive sprocket, and the output sprocket is fixedly connected to the power output end of the servo motor.
[0010] Preferably, a scraper cross bar is provided on the other side of the connecting pipe, and a scraper plate which fits the inner wall of the emulsification tank is fixedly connected to the bottom of the scraper cross bar.
[0011] Preferably, the water outlet direction of one group of the water spray holes is toward the scraper, and the water outlet direction of the other group of the water spray holes is toward the inner wall of the emulsification tank.
[0012] Preferably, the water spray vertical rod and the water spray horizontal rod are both hollow structures, and the connecting pipe is interconnected with the water spray hole through the water spray vertical rod and the water spray horizontal rod.
[0013] Preferably, the shearing mechanism further comprises two groups of second gears installed on both sides of the first gear, and the upper middle parts of the two groups of second gears are fixedly connected with second shearing shafts, and the tops of the two groups of second shearing shafts are fixedly installed with second shearing heads.
[0014] Preferably, the height of the second shearing head is lower than that of the first shearing head, and the two sets of the second gears are meshed with the first gears.
[0015] Preferably, the second gear and the first gear are installed inside the bottom plate of the device, an oil phase liquid inlet pipe is installed on one side of the emulsification tank body, and a water phase liquid inlet pipe is installed on the other side of the emulsification tank body.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The shearing mechanism can make the three sets of shearing heads rotate in different directions to improve the stirring effect of the emulsification tank;
[0018] 2. Through the cleaning mechanism, water can be sprayed toward the scraper and the inner wall of the emulsification tank under the action of two groups of water spray holes, and the cleaning mechanism can rotate with the rotation of the shearing mechanism, further moving the water spray holes to expand the spraying area. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 This is the overall structural view of the utility model;
[0021] Figure 2 This is a schematic diagram of the half-section structure of the emulsification tank of the utility model;
[0022] Figure 3 For the utility model Figure 2 A magnified view of middle;
[0023] Figure 4 It is a schematic diagram of the partial structure of the scraper of the utility model.
[0024] Description of reference numerals:
[0025] 1. Device bottom plate; 2. Servo motor; 3. Emulsification tank; 4. Shearing mechanism; 401. Output sprocket; 402. Transmission chain; 403. Output shaft; 404. Passive sprocket; 405. First gear; 406. Second gear; 407. First shearing shaft; 408. Second shearing shaft; 409. First shearing head; 410. Second shearing head; 5. Cleaning mechanism; 501. Scraping cross bar; 502. Water spraying cross bar; 503. Water spraying vertical bar; 504. Connecting pipe; 505. Scraper; 506. Water spraying hole; 6. Oil phase inlet pipe; 7. Water phase inlet pipe. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] The utility model provides a technical solution:
[0028] See also Figures 1 to 4, an emulsifying machine for chemical machinery that is easy to clean, comprising a device bottom plate 1, a servo motor 2 is fixedly installed on one side of the top of the device bottom plate 1, and an emulsifying tank body 3 fixed on the top of the device bottom plate 1 is arranged on one side of the servo motor 2, a shearing mechanism 4 is arranged inside the emulsifying tank body 3, and a cleaning mechanism 5 is arranged on the top of the shearing mechanism 4;
[0029] The cleaning mechanism 5 includes a connecting pipe 504 installed inside the emulsification tank body 3, a water spraying cross bar 502 is arranged on one side of the connecting pipe 504, and a water spraying vertical bar 503 is fixedly connected to the bottom of the water spraying cross bar 502, and the surface of the water spraying vertical bar 503 is provided with equidistant and evenly distributed water spraying holes 506, and the water spraying holes 506 are symmetrically arranged about the front and rear sides of the water spraying vertical bar 503, and the water spraying vertical bar 503 is parallel to the emulsification tank body 3;
[0030] A scraper cross bar 501 is provided on the other side of the connecting pipe 504, and a scraper plate 505 which is in contact with the inner wall of the emulsification tank body 3 is fixedly connected to the bottom of the scraper cross bar 501, wherein the water outlet direction of one group of water spray holes 506 is toward the scraper plate 505, and the water outlet direction of another group of water spray holes 506 is toward the inner wall of the emulsification tank body 3, the water spray vertical rod 503 and the water spray cross bar 502 are both hollow structures, and the connecting pipe 504 is interconnected with the water spray holes 506 through the water spray vertical rod 503 and the water spray cross bar 502.
[0031] By adopting the above technical scheme, when the shearing mechanism 4 is working, the connecting pipe 504 can be rotated synchronously, and the external water supply pipe and the connecting pipe 504 are plugged into the inside of the connecting pipe 504 to supply water to the connecting pipe 504. When the connecting pipe 504 rotates, the scraper cross bar 501 and the water spray cross bar 502 can be driven to rotate synchronously at the same time. The scraper cross bar 501 and the water spray cross bar 502 respectively drive the scraper 505 and the water spray vertical rod 503 to rotate, and the scraper 505 can scrape off the stains on the inner wall of the emulsification tank body 3, and the water spray hole 506 sprays water toward the scraper 505 and the inner wall of the emulsification tank body 3 to clean the inside of the emulsification tank body 3. Since the scraper cross bar 501 and the water spray cross bar 502 can rotate, the water outlet direction is changed, and the spraying area of the clean water is increased.
[0032] Specifically, Figure 2 As shown, the shearing mechanism 4 includes a first shearing head 409 installed below the connecting pipe 504, and a first shearing shaft 407 is arranged below the first shearing head 409, a first gear 405 is arranged below the first shearing shaft 407, an output shaft 403 is fixedly installed below the first gear 405, and a passive sprocket 404 is fixedly connected below the output shaft 403, an output sprocket 401 is arranged on one side of the passive sprocket 404, and the outside of the output sprocket 401 and the passive sprocket 404 is wrapped with a transmission chain 402, and the output sprocket 401 is fixedly connected to the power output end of the servo motor 2;
[0033] The shearing mechanism 4 also includes two groups of second gears 406 installed on both sides of the first gear 405, and the upper middle parts of the two groups of second gears 406 are fixedly connected with second shear shafts 408, and the tops of the two groups of second shear shafts 408 are fixedly installed with second shear heads 410, and the height of the second shear heads 410 is lower than that of the first shear head 409. The two groups of second gears 406 are meshed with the first gear 405, and the second gears 406 and the first gears 405 are installed inside the bottom plate 1 of the device, and an oil phase liquid inlet pipe 6 is installed on one side of the emulsification tank body 3, and a water phase liquid inlet pipe 7 is installed on the other side of the emulsification tank body 3.
[0034] By adopting the above technical solution, after starting the servo motor 2, the output sprocket 401 can be driven to rotate through the power output end of the servo motor 2. When the output sprocket 401 rotates, the driven sprocket 404 is driven to rotate synchronously through the transmission chain 402, and the driven sprocket 404 drives the first gear 405 to rotate through the output shaft 403. Under the action of the gear teeth, the first gear 405 can drive the two groups of second gears 406 to rotate in the opposite direction. The second gear 406 and the first gear 405 simultaneously drive the second shear shaft 408 and the first shear shaft 407 to rotate, so that the second shear head 410 and the first shear head 409 are rotated synchronously to fully stir the materials in the emulsification tank 3.
[0035] Working principle: the water phase liquid inlet pipe 7 and the oil phase liquid inlet pipe 6 are connected to the water phase tank and the oil phase tank respectively to transport materials into the emulsification tank body 3. At this time, the servo motor 2 is started. Under the action of the chain sprocket, the second gear 406 and the first gear 405 are driven to rotate at the same time, so that the second shearing head 410 and the first shearing head 409 can rotate synchronously, and the connecting pipe 504 can be rotated synchronously at the same time, so as to drive the scraper cross bar 501 and the water spray cross bar 502 to rotate synchronously, thereby driving the scraper 505 and the water spray vertical rod 503 to rotate. The scraper 505 can scrape off the stains on the inner wall of the emulsification tank body 3, and the water spray hole 506 sprays water toward the scraper 505 and the inner wall of the emulsification tank body 3 to clean the inside of the emulsification tank body 3. Since the scraper cross bar 501 and the water spray cross bar 502 can rotate, the water outlet direction is changed, and the spraying area of the clean water is increased.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. An emulsifying machine for chemical machinery that is easy to clean, comprising a device bottom plate (1), characterized in that: A servo motor (2) is fixedly mounted on one side of the top of the device bottom plate (1), and an emulsification tank (3) fixed to the top of the device bottom plate (1) is provided on one side of the servo motor (2), a shearing mechanism (4) is provided inside the emulsification tank (3), and a cleaning mechanism (5) is provided on the top of the shearing mechanism (4); The cleaning mechanism (5) comprises a connecting pipe (504) installed inside the emulsification tank body (3), a water spraying cross bar (502) is arranged on one side of the connecting pipe (504), and a water spraying vertical bar (503) is fixedly connected to the bottom of the water spraying cross bar (502), and the surface of the water spraying vertical bar (503) is provided with water spraying holes (506) evenly distributed at equal intervals, and the water spraying holes (506) are symmetrically arranged with respect to the front and rear sides of the water spraying vertical bar (503), and the water spraying vertical bar (503) and the emulsification tank body (3) are parallel to each other; The shearing mechanism (4) comprises a first shearing head (409) installed below the connecting pipe (504), and a first shearing shaft (407) is arranged below the first shearing head (409), a first gear (405) is arranged below the first shearing shaft (407), an output shaft (403) is fixedly installed below the first gear (405), and a passive sprocket (404) is fixedly connected below the output shaft (403), an output sprocket (401) is arranged on one side of the passive sprocket (404), and a transmission chain (402) is wrapped around the outside of the output sprocket (401) and the passive sprocket (404), and the output sprocket (401) is fixedly connected to the power output end of the servo motor (2).
2. The easy-to-clean emulsifier for chemical machinery according to claim 1, characterized in that: A scraper cross bar (501) is provided on the other side of the connecting pipe (504), and a scraper plate (505) which is in contact with the inner wall of the emulsification tank body (3) is fixedly connected to the bottom of the scraper cross bar (501).
3. The easy-to-clean emulsifier for chemical machinery according to claim 2, characterized in that: The water outlet direction of one group of the water spray holes (506) is toward the scraper (505), and the water outlet direction of the other group of the water spray holes (506) is toward the inner wall of the emulsification tank body (3).
4. The easy-to-clean emulsifier for chemical machinery according to claim 3, characterized in that: The water spraying vertical rod (503) and the water spraying horizontal rod (502) are both hollow structures, and the connecting pipe (504) is interconnected with the water spraying hole (506) through the water spraying vertical rod (503) and the water spraying horizontal rod (502).
5. The easy-to-clean emulsifier for chemical machinery according to claim 1, characterized in that: The shearing mechanism (4) further comprises two groups of second gears (406) mounted on both sides of the first gear (405), and the upper middle parts of the two groups of second gears (406) are fixedly connected with second shearing shafts (408), and the tops of the two groups of second shearing shafts (408) are fixedly mounted with second shearing heads (410).
6. The easy-to-clean emulsifier for chemical machinery according to claim 5, characterized in that: The height of the second shearing head (410) is lower than that of the first shearing head (409), and the two sets of the second gears (406) are meshed with the first gears (405).
7. The easy-to-clean emulsifier for chemical machinery according to claim 6, characterized in that: The second gear (406) and the first gear (405) are installed inside the device bottom plate (1), an oil phase liquid inlet pipe (6) is installed on one side of the emulsification tank body (3), and a water phase liquid inlet pipe (7) is installed on the other side of the emulsification tank body (3).
Citation Information
Patent Citations
Emulsifying machine with sufficient reaction for chemical machinery
CN217410386U