Quantitative feeding device of dye reaction kettle
By designing a quantitative feeding device in the dye reactor, and using a rotating motor and a vibrating motor to achieve quantitative feeding, the low efficiency and poor quality caused by manual feeding are solved, and the efficiency and quality of dye production are improved.
Patent Information
- Application Number
- CN202420976445.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-08
Smart Images

Figure CN222489978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a quantitative feeding device for a dye reaction kettle. Background Art
[0002] Dye reactor is one of the common equipment in dye production. It is mainly used for mixing, catalyzing, dissolving and other reactions of raw materials. The working principle of the reactor is to heat the reaction system in the reactor to a certain temperature through a heating device, and to evenly mix the reactants through a stirring device to promote the chemical reaction between the reactants. The advantage of the dye reactor is that it can react in a closed environment, thereby controlling the temperature and time of the reaction, improving the reaction efficiency and process stability. In addition, the reaction through the reactor can make the color and quality of the dye more uniform and meet the production needs. In short, the dye reactor is one of the indispensable equipment in dye production. Its performance characteristics and working principle ensure the smooth progress of dye production and the high quality of the product.
[0003] However, common dye reactors are mostly manually fed, and the amount of each feed is not fixed, which will lead to low product efficiency and affect product quality, and may cause the well-proportioned dye to be unqualified;
[0004] Therefore, we propose a dye reactor quantitative feeding device to solve the above problems. Summary of the invention
[0005] The purpose of the utility model is to provide a quantitative feeding device for a dye reactor to solve the problem that the currently common dye reactors proposed in the above background technology are mostly fed manually, and the amount of each feeding is not fixed, which will lead to low product efficiency and affect the quality of the product, and thus may cause the problem of unqualified dyes with good ratios.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quantitative feeding device for a dye reactor, comprising: a reactor shell and an inner wall of the reactor fixedly connected to the inner side of the reactor shell;
[0007] Also includes:
[0008] A cooling mechanism is provided inside the shell of the reactor, wherein the cooling mechanism comprises a water inlet pipe, a cold water tank and a reflux pipe, one end of the water inlet pipe is fixedly connected to the shell of the reactor, and the other end of the water inlet pipe is fixedly connected to the water pump;
[0009] A connecting box is provided with a feeding mechanism inside the connecting box, wherein the feeding mechanism comprises a connecting frame, a pushing block and a feeding port, the left side of the connecting frame is fixedly connected to the pushing block, and the pushing block is slidably connected to the feeding port.
[0010] Preferably, the water pump is fixedly installed on the upper side of the cold water tank, and the right side of the cold water tank is fixedly connected to one end of the reflux pipe, and the other end of the reflux pipe is fixedly connected to the reactor shell.
[0011] Preferably, a connection box is fixedly connected to the upper right side of the reactor shell, and a rotating motor is fixedly connected to the rear side of the connection box, and the output shaft of the rotating motor is fixedly connected to the turntable, and the lower side of the reactor shell is fixedly connected to the discharge port.
[0012] Preferably, a round rod is fixedly connected to the front side of the turntable, and the round rod is slidably connected to the connecting frame.
[0013] Preferably, the feed port is fixedly installed above the right side of the reactor shell, and the feed port is located inside the connection box, and the upper side of the feed port is fixedly connected to one end of the folded bellows.
[0014] Preferably, the other end of the folded bellows is fixedly connected to a storage box, and the storage box is arranged on the upper side of a receiving frame, and the receiving frame is fixedly mounted on the upper side of the connecting box.
[0015] Preferably, the right side of the material storage box is fixedly connected to the vibration motor, and the vibration motor is fixedly installed on the upper side of the receiving frame.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the quantitative feeding device for the dye reactor, after the temperature of the dye in the inner wall of the reactor drops, opens the valve on the discharge port, which is conducive to unloading, and the connecting frame can make left and right reciprocating movements, thereby achieving the purpose of quantitative feeding, and the storage box will vibrate with the vibration motor, which is convenient for the raw materials in the storage box to fall and prevent the raw materials from piling up;
[0017] 1. An inlet pipe, a cold water tank and a return pipe are provided. The cold water in the cold water tank is pumped to the inlet pipe by a water pump, and then the outer wall of the inner wall of the reactor is cooled down, so as to facilitate the temperature of the dye inside the inner wall of the reactor to be lowered, which is beneficial to unloading;
[0018] 2. A turntable, a connecting frame and a push block are provided. By starting the rotating motor, the turntable rotates, and the connecting frame makes a left and right reciprocating motion, thereby achieving the purpose of quantitative feeding;
[0019] 3. A material storage box, a receiving frame and a vibration motor are provided. By starting the vibration motor, the material storage box vibrates along with the vibration motor, which facilitates the falling of the raw materials in the material storage box and prevents the accumulation of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the cutaway structure of the connection box of the utility model;
[0021] Figure 2This is a schematic diagram of the front view cutaway structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the front view structure of the utility model;
[0023] Figure 4 It is a schematic diagram of the side cutaway structure of the utility model.
[0024] In the figure: 1. Reactor shell; 2. Inner wall of reactor; 3. Water inlet pipe; 4. Water pump; 5. Cold water tank; 6. Reflux pipe; 7. Connecting box; 8. Rotating motor; 9. Turntable; 10. Round rod; 11. Connecting frame; 12. Push block; 13. Feeding port; 14. Folding bellows; 15. Storage box; 16. Receiving frame; 17. Vibrating motor; 18. Discharging port. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4 The utility model provides a technical solution: a quantitative feeding device for a dye reactor, comprising: a reactor shell 1, a reactor inner wall 2, a water inlet pipe 3, a water pump 4, a cold water tank 5, a reflux pipe 6, a connecting box 7, a rotating motor 8, a turntable 9, a round rod 10, a connecting frame 11, a push block 12, a feeding port 13, a folding bellows 14, a storage box 15, a receiving frame 16, a vibration motor 17 and a discharge port 18;
[0027] When using the dye reactor quantitative feeding device, if Figure 1 and Figure 4 As shown, the liquid raw material is added from the feeding port just above the reactor shell 1, and then the solid raw material required for the dye is added to the storage box 15. When the rotating motor 8 is not started, the raw material in the storage box 15 cannot enter the interior of the reactor inner wall 2 due to the combined action of the push block 12 and the feeding port 13;
[0028] like Figure 1 and Figure 4As shown, the rotating motor 8 fixedly installed on the rear side of the connecting box 7 is started, and the output shaft of the rotating motor 8 is fixedly connected to the turntable 9. The rotation of the rotating motor 8 will rotate the turntable 9 together. In addition, a round rod 10 is fixedly installed on the front side of the turntable 9. The round rod 10 will make a circular motion with the rotation of the turntable 9. In addition, the round rod 10 is slidably connected to the connecting frame 11. While the round rod 10 makes a circular motion, it will make the connecting frame 11 reciprocate left and right. In addition, the left side of the connecting frame 11 is fixedly connected to the push block 12, and the push block 12 is tightly fitted with the inner wall of the feeding port 13. The push block 12 makes a left and right reciprocating motion in the feeding port 13 with the connecting frame 11. In addition, the feeding port 13 is a "T "-shaped arrangement, the raw materials in the storage box 15 will fall into the folded bellows 14 due to the action of gravity, and then enter the feeding port 13. When the push block 12 moves to the left, the raw materials in the feeding port 13 will be pushed into the inner wall 2 of the reactor. When the push block 12 moves to the right, a space without raw materials will be generated inside the feeding port 13 due to the absence of raw materials. As the push block 12 moves to the right, the raw materials on the upper side of the feeding port 13 will fall due to the action of gravity and fill the place where there is no raw material inside the feeding port 13. The push block 12 moves to the left again, and the raw materials that have just fallen will continue to be pushed to the left, and then enter the inner wall 2 of the reactor. This cycle is repeated to achieve the purpose of quantitative feeding.
[0029] like Figure 1 As shown, since the raw materials are piled up in the storage box 15, the raw materials inside the storage box 15 are easily piled up and are not convenient to enter the feeding port 13. Since the left side of the vibration motor 17 is fixedly connected to the right side of the storage box 15, and the lower side of the vibration motor 17 is fixedly connected to the receiving frame 16, the vibration motor 17 is started, and the vibration motor 17 will drive the storage box 15 to vibrate on the receiving frame 16, so that the raw materials in the storage box 15 can easily enter the folding bellows 14. In addition, the folding bellows 14 can be deformed, and the storage box 15 will not break during the vibration process.
[0030] like Figure 2 As shown, when various raw materials added to the inner wall 2 of the reactor react in the inner wall 2 of the reactor, a large amount of heat will be generated, and it is necessary to cool it down to speed up the reaction speed and reduce the cooling time required before discharge. The water pump 4 is started, and the water pump 4 will pump the cold water in the cold water tank 5 to the water inlet pipe 3, and then transport it to the middle of the reactor shell 1 and the reactor inner wall 2. In addition, the right end of the water inlet pipe 3 is located at the upper left of the reactor shell 1, and the upper end of the reflux pipe 6 is located at the lower right of the reactor shell 1, which increases the contact area between the cold water and the reactor inner wall 2, which is beneficial to cooling. The circulated water will return to the cold water tank 5. When unloading, it is only necessary to open the valve at the discharge port 18 to discharge the dye from the reactor inner wall 2.
[0031] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A quantitative feeding device for a dye reaction kettle, comprising: A reactor shell (1) and a reactor inner wall (2) fixedly connected to the inner side of the reactor shell (1); It is characterized by further comprising: A cooling mechanism is provided on the inner side of the reactor shell (1), wherein the cooling mechanism comprises a water inlet pipe (3), a cold water tank (5) and a return pipe (6), one end of the water inlet pipe (3) is fixedly connected to the reactor shell (1), and the other end of the water inlet pipe (3) is fixedly connected to a water pump (4); A connecting box (7) is provided with a feeding mechanism inside the connecting box (7), wherein the feeding mechanism comprises a connecting frame (11), a pushing block (12) and a feeding port (13), the left side of the connecting frame (11) is fixedly connected to the pushing block (12), and the pushing block (12) is slidably connected to the feeding port (13).
2. A dye reaction kettle quantitative feeding device according to claim 1, characterized in that: The water pump (4) is fixedly installed on the upper side of the cold water tank (5), and the right side of the cold water tank (5) is fixedly connected to one end of the return pipe (6), and the other end of the return pipe (6) is fixedly connected to the reactor shell (1).
3. A dye reaction kettle quantitative feeding device according to claim 1, characterized in that: A connection box (7) is fixedly connected to the upper right side of the reactor shell (1), and a rotating motor (8) is fixedly connected to the rear side of the connection box (7), and the output shaft of the rotating motor (8) is fixedly connected to the turntable (9), and the lower side of the reactor shell (1) is fixedly connected to the discharge port (18).
4. A dye reaction kettle quantitative feeding device according to claim 3, characterized in that: A round rod (10) is fixedly connected to the front side of the rotating disk (9), and the round rod (10) is slidably connected to a connecting frame (11).
5. A dye reaction kettle quantitative feeding device according to claim 1, characterized in that: The feeding port (13) is fixedly installed on the upper right side of the reactor shell (1), and the feeding port (13) is located inside the connection box (7), and the upper side of the feeding port (13) is fixedly connected to one end of the folded bellows (14).
6. A quantitative feeding device for a dye reaction kettle according to claim 5, characterized in that: The other end of the folded bellows (14) is fixedly connected to a material storage box (15), and the material storage box (15) is arranged on the upper side of a receiving frame (16), and the receiving frame (16) is fixedly installed on the upper side of the connecting box (7).
7. A quantitative feeding device for a dye reaction kettle according to claim 6, characterized in that: The right side of the material storage box (15) is fixedly connected to a vibration motor (17), and the vibration motor (17) is fixedly mounted on the upper side of the receiving frame (16).