Movable anchor plate zinc spraying device

By designing a mobile anchor plate zinc spraying device, the active slider and driven slider move the zinc sprayer left and right, combining the zinc spray head, leakage plate and bus cover to achieve uniform spraying and material storage, solving the anchor plate zinc spraying process The problems of poor uniformity of the medium coating, increased operational difficulty and risk, reduced production efficiency and increased costs have improved production efficiency and reduced costs.

CN222490593UActive Publication Date: 2025-02-18QINGDAO CHENGXING NEW ENERGY ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421005899.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-18
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The inability to move the zinc spraying process of anchor plates leads to poor uniformity of the coating, increased operational difficulty and risk, reduced production efficiency and increased costs.

Method used

Design a mobile anchor plate zinc spray device, including a carrier, an active slide, a zinc sprayer, a driven slide, a chute, a limit seat, a damping column, a frame plate and a foot, through an active slide and The moving slide moves the zinc sprayer left and right, combining the zinc sprayer head, leakage plate and bus cover to achieve uniform spraying and high-temperature fluid storage of the material.

Benefits of technology

Through the mobile zinc spraying device, uniform coverage of the zinc coating on the anchor plate surface can reduce operational difficulty and risk, improve production efficiency and reduce costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a movable anchor plate zinc spraying device which comprises a carrying seat and a supporting seat, the lower end of the carrying seat is provided with a driving sliding seat used for moving, the upper end of the carrying seat is provided with a zinc spraying device used for spraying zinc on an anchor plate, and the lower end of the right side of the zinc spraying device is provided with a driven sliding seat used for guiding. Compared with the prior art, the zinc spraying device has the following beneficial effects that the driving sliding seat and the driven sliding seat are used for enabling the zinc spraying device to move left and right, and a plurality of groups of zinc spraying heads are used for carrying out centralized zinc plating on an anchor plate; the carrier plate is kept stable through the two sets of side frames, redundant zinc plating materials are guided and stored through the leakage plate and the confluence cover, the high-temperature fluidity of the zinc plating materials in the carrier plate, the leakage plate and the confluence cover is kept through the multiple sets of electric heating strips, and therefore the zinc plating materials can keep flowing.
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Description

Technical Field

[0001] The utility model belongs to the technical field of anchor plate zinc spraying, and relates to a mobile anchor plate zinc spraying device. Background Art

[0002] Anchor plate zinc spraying is a surface treatment process used to spray a layer of zinc on the surface of the anchor plate to increase its corrosion resistance and life. The anchor plate is a connector commonly used in buildings, bridges and other structures, which is subject to important tensile and shear forces. Zinc spraying can effectively protect the anchor plate from corrosion and oxidation, thereby extending its service life. Anchor plate zinc spraying is a common anti-corrosion treatment technology that aims to prevent corrosion by forming a protective layer of zinc on the surface of the anchor plate. During the zinc spraying process, if the anchor plate cannot be moved for zinc spraying, a series of problems may arise.

[0003] First, fixed-position zinc spraying results in poor coating uniformity. The zinc spraying needs to evenly cover every corner of the anchor plate to ensure a comprehensive anti-corrosion effect. If the anchor plate cannot be moved, the spraying equipment may have difficulty reaching certain areas, resulting in a lack of sufficient zinc coating in these areas, affecting the anti-corrosion effect.

[0004] Secondly, fixed-position zinc spraying may increase the difficulty and risk of operation. In some cases, in order to cover every part of the anchor plate, the operator may need to adjust the angle and position of the spraying equipment, which may increase the complexity of the operation. In addition, if the spraying equipment needs to remain in one position for a long time, the operator may face the risk of fatigue and misoperation, which may threaten the safety of the operator and the stability of the equipment.

[0005] Furthermore, fixed-position zinc spraying may affect production efficiency. In the production line, the anchor plate usually needs to be continuously moved for spraying. If the anchor plate cannot be moved, the spraying equipment needs to spend more time on each anchor plate, which may slow down production speed and reduce production efficiency.

[0006] Finally, fixed-position zinc spraying may also increase costs. Due to reduced production efficiency, companies need to invest more time and resources to complete the zinc spraying task, which may lead to increased production costs. In addition, if the coating is uneven, additional repairs or re-spraying may be required, which will also increase costs.

[0007] In summary, the inability to carry out mobile zinc spraying during the anchor plate zinc spraying process will lead to poor coating uniformity, increased operating difficulty and risk, reduced production efficiency and increased costs. Therefore, a mobile anchor plate zinc spraying device is urgently needed to solve the above problems. Utility Model Content

[0008] In view of the deficiencies in the prior art, the utility model aims to provide a mobile anchor plate zinc spraying device to solve the problems raised in the above-mentioned background technology.

[0009] The utility model is realized by the following technical scheme: a mobile anchor plate zinc spraying device, comprising: a carrier and a support seat, the lower end of the carrier is provided with an active sliding seat for movement, and the upper end of the carrier is provided with a zinc sprayer for anchor plate zinc spraying;

[0010] A driven slide for guiding is provided at the lower right end of the zinc sprayer, a group of slide grooves are provided at the lower ends of the active slide and the driven slide, and a group of limit seats for limiting the sliding positions of the active slide and the driven slide are provided on the left side of the slide groove;

[0011] A group of damping columns for impacting the active slide and the driven slide are arranged inside the limit seat, a frame plate is arranged at the lower end of the limit seat, and four groups of feet for maintaining the stability of the frame plate are arranged at the lower ends of the four groups of positive corners of the frame plate. The zinc sprayer can be moved left and right by using the active slide and the driven slide.

[0012] As a preferred embodiment, the cross-section of the carrier is a long rectangular structure, a plurality of groups of inner holes are provided inside the carrier, the zinc sprayer is a SX-1080 arc melting zinc spraying equipment, and the zinc sprayer is fixed to the upper end of the carrier by bolts.

[0013] As a preferred embodiment, a plurality of groups of zinc spray heads are provided at the lower end of the zinc sprayer, and each group of the zinc spray heads respectively penetrates a group of inner holes and is kept vertically arranged downward, and the plurality of groups of the zinc spray heads are arranged in a linear structure, so that the anchor plate can be centrally galvanized by using a plurality of groups of zinc spray heads.

[0014] As a preferred embodiment, a group of pads are provided on the outer side of the two groups of slide grooves, and a group of side frames for limiting the position of the carrier are respectively installed on the inner side of the two groups of pads. Each group of side frames is fixed to the pads by bolts, and the carrier is kept stable by using two groups of side frames.

[0015] As a preferred embodiment, the inner sides of the upper ends of the two groups of side frames are interlocked and connected with a group of carrier plates, and are fixed by bolts. A plurality of groups of leak plates are arranged inside the carrier plates, and a group of trapezoidal structured collectors are arranged at the lower ends of the plurality of groups of leak plates, so that the excess galvanized material can be diverted and stored by using the leak plates and the collectors.

[0016] As a preferred embodiment, a group of guide holes are provided at the lower end of the collector, and a group of storage troughs for receiving galvanized materials are provided at the lower end of the guide holes, and the cross-section of the storage troughs is a rectangular structure.

[0017] As a preferred embodiment, a plurality of groups of electric heating strips for heating the carrier plate are provided inside the left side of the carrier plate. The carrier plate and the collector cover are both made of a heat-conducting metal material. By using a plurality of groups of electric heating strips, the high-temperature fluidity of the galvanized material inside the carrier plate, the drain plate and the collector cover can be maintained, thereby allowing the galvanized material to remain fluid.

[0018] After adopting the above technical scheme, the beneficial effects of the utility model are: by using an active slide and a driven slide to move the zinc sprayer left and right, by using several groups of zinc spray heads to centrally galvanize the anchor plate, by using two groups of side frames to keep the carrier plate stable, by using a drain plate and a collector cover to divert and store excess galvanized material, by using several groups of electric heating strips to maintain high-temperature fluidity of the galvanized material inside the carrier plate, drain plate and collector cover, so that the galvanized material can remain fluid. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 This is a schematic diagram of a left oblique front top view of a mobile anchor plate zinc spraying device of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure when the frame plate and the carrier plate are separated in a mobile anchor plate zinc spraying device of the utility model;

[0022] Figure 3 It is a schematic diagram of the left side top view of the outer casing and the inside of the spring sealing joint in a mobile anchor plate zinc spraying device of the utility model;

[0023] In the figure: 100-carrier, 110-active slide, 120-zinc sprayer, 130-driven slide, 140-slide, 150-limit seat, 160-damping column, 170-frame, 180-base, 190-electric heating strip, 200-carrier, 210-leakage plate, 220-side frame, 230-buckle, 240-storage trough, 250-support seat. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 3 A mobile anchor plate zinc spraying device includes: a carrier 100, an active slide 110, a zinc sprayer 120, a material storage tank 240 and a support seat 250, wherein the lower end of the carrier 100 is provided with an active slide 110 for movement, and the upper end of the carrier 100 is provided with a zinc sprayer 120 for anchor plate zinc spraying;

[0026] A driven slide 130 for guiding is disposed at the lower right end of the zinc sprayer 120, a set of slide grooves 140 are disposed at the lower ends of the active slide 110 and the driven slide 130, and a set of limit seats 150 for limiting the sliding positions of the active slide 110 and the driven slide 130 are disposed on the left side of the slide groove 140;

[0027] A group of damping columns 160 for impacting the active slide 110 and the driven slide 130 are provided inside the limit seat 150, and a frame plate 170 is provided at the lower end of the limit seat 150. Four groups of base feet 180 for maintaining the stability of the frame plate 170 are provided at the lower ends of the four groups of positive corners of the frame plate 170. The zinc sprayer 120 can be moved left and right by using the active slide 110 and the driven slide 130.

[0028] The cross section of the carrier 100 is a long rectangular structure. The carrier 100 is provided with a plurality of groups of inner holes. The zinc sprayer 120 is a SX-1080 arc spraying zinc spraying device. The zinc sprayer 120 is fixed to the upper end of the carrier 100 by bolts.

[0029] A plurality of zinc spray heads are provided at the lower end of the zinc sprayer 120, and each group of zinc spray heads respectively penetrates a group of inner holes and is kept vertically arranged downward. The plurality of zinc spray heads are arranged in a linear structure, and the anchor plates can be centrally galvanized by using the plurality of zinc spray heads.

[0030] A set of cushions are provided on the outside of the two sets of slide grooves 140, and a set of side frames 220 for limiting the position of the carrier 200 are respectively installed on the inside of the two sets of cushions. Each set of side frames 220 is fixed to the cushions by bolts, and the carrier 200 is kept stable by using two sets of side frames 220.

[0031] See also Figure 1-Figure 3, as the first embodiment of the utility model: in order to solve the problem that zinc spraying in a fixed position will lead to poor coating uniformity, the zinc spraying needs to evenly cover every corner of the anchor plate to ensure a comprehensive anti-corrosion effect. If the anchor plate cannot be moved, the spraying equipment may be difficult to reach certain areas, resulting in a lack of sufficient zinc coating in these areas, affecting the anti-corrosion effect. The staff will place the anchor plate that needs zinc spraying on the upper end of the carrier plate 200, and then use two sets of side plates to limit and fix it, and then start the zinc sprayer 120. The zinc sprayer 120 works and sprays zinc on the upper end of the anchor plate. Since a number of groups of zinc spraying heads are provided at the lower end of the zinc sprayer 120, and each group of zinc spraying heads respectively penetrates a group of inner holes and is kept vertically arranged downward, the several groups of zinc spraying heads are arranged in a linear structure. During the movement of the active slide 110 and the driven slide 130 along the two groups of slide grooves 140, the several groups of zinc spraying heads can evenly spray zinc on the upper end of the carrier plate 200.

[0032] The inner sides of the upper ends of the two groups of side frames 220 are interlocked and connected with a group of carrier plates 200, and are fixed by bolts. A plurality of groups of leak plates 210 are arranged inside the carrier plates 200, and a group of trapezoidal structure collectors are arranged at the lower ends of the plurality of groups of leak plates 210. The excess galvanized material can be diverted and stored by using the leak plates 210 and the collectors.

[0033] A group of guide holes are arranged at the lower end of the collector, and a group of storage troughs 240 for receiving galvanized materials are arranged at the lower end of the guide holes. The cross section of the storage trough 240 is a rectangular structure.

[0034] Several groups of electric heating strips 190 for heating the carrier 200 are arranged inside the left side of the carrier 200. The carrier 200 and the collector are both made of a heat-conducting metal material. By using several groups of electric heating strips 190, the high-temperature fluidity of the galvanized material inside the carrier 200, the leak plate 210 and the collector can be maintained, so that the galvanized material can remain fluid.

[0035] See also Figure 1-Figure 3 , as the second embodiment of the utility model: based on the description in the above embodiment, further, during the zinc spraying process, the excess zinc spraying material can enter the interior of the collector through the leak plate 210 inside the carrier 200. Since a plurality of groups of electric heating strips 190 for heating the carrier 200 are arranged inside the left side of the carrier 200, the carrier 200 and the collector are both made of a heat-conducting metal material, the plurality of groups of electric heating strips 190 can maintain a high temperature environment for the galvanized material inside the carrier 200, the collector and the leak plate 210, and enable the galvanized material to be gathered in the collector in a fluid state, and concentrated in the storage tank 240 for storage. After the galvanized material is cooled inside the storage tank 240, the collection operation of the galvanized material can be completed.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mobile anchor plate zinc spraying device, comprising: A carrier (100), an active slide (110), a zinc sprayer (120), an electric heating strip (190) and a support seat (250), characterized in that: the lower end of the carrier (100) is provided with an active slide (110) for movement, and the upper end of the carrier (100) is provided with a zinc sprayer (120) for spraying zinc on the anchor plate; A driven slide (130) for guiding is provided at the lower right end of the zinc sprayer (120), a group of slide grooves (140) are provided at the lower ends of the active slide (110) and the driven slide (130), and a group of limit seats (150) for limiting the sliding positions of the active slide (110) and the driven slide (130) are provided on the left side of the slide groove (140); A group of damping columns (160) for impacting the active slide (110) and the driven slide (130) are arranged inside the limit seat (150), a frame plate (170) is arranged at the lower end of the limit seat (150), and four groups of bottom feet (180) for maintaining the stability of the frame plate (170) are arranged at the lower ends of the four groups of positive corners of the frame plate (170).

2. A mobile anchor plate zinc spraying device according to claim 1, characterized in that: The cross section of the carrier (100) is a long rectangular structure. A plurality of groups of inner holes are arranged inside the carrier (100). The zinc sprayer (120) is a SX-1080 arc spraying zinc spraying device. The zinc sprayer (120) is fixed to the upper end of the carrier (100) by bolts.

3. A mobile anchor plate zinc spraying device according to claim 2, characterized in that: The lower end of the zinc sprayer (120) is provided with a plurality of groups of zinc spray heads, and each group of the zinc spray heads respectively penetrates a group of inner holes and is vertically arranged downward, and the plurality of groups of the zinc spray heads are arranged in a linear structure.

4. The mobile anchor plate zinc spraying device according to claim 1 is characterized in that: A group of cushion seats are respectively arranged on the outside of the two groups of slide grooves (140), and a group of side frames (220) for limiting the position of the carrier plate (200) are respectively installed on the inside of the two groups of cushion seats, and each group of side frames (220) is fixed to the cushion seats by bolts.

5. A mobile anchor plate zinc spraying device according to claim 4, characterized in that: The inner sides of the upper ends of the two groups of side frames (220) are interlocked and connected with a group of carrier plates (200) and fixed by bolts. A plurality of groups of leaking plates (210) are arranged inside the carrier plates (200), and a group of trapezoidal structure collectors are arranged at the lower ends of the plurality of groups of leaking plates (210).

6. A mobile anchor plate zinc spraying device according to claim 5, characterized in that: A group of guide holes are provided at the lower end of the collector, and a group of storage troughs (240) for receiving galvanized materials are provided at the lower end of the guide holes. The cross section of the storage troughs (240) is a rectangular structure.

7. The mobile anchor plate zinc spraying device according to claim 5, characterized in that: A plurality of groups of electric heating strips (190) for heating the carrier plate (200) are arranged inside the left side of the carrier plate (200); the carrier plate (200) and the collector cover are both made of a heat-conducting metal material.