Automatic powder coating equipment for welding wires

By designing the automatic welding wire powder wiping equipment, the combination of fan holes, powder extraction pipes and spray heads is used to solve the problem of uneven powder wiping on the bottom of the welding wire, achieving uniform powder wiping on the surface and bottom of the welding wire, and effectively collecting excess welding powder .

CN222490661UActive Publication Date: 2025-02-18JIANGSU ZHONGJIANG WELDING WIRE
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Patent Information

Application Number
CN202323427014.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2025-02-18
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

The existing welding wire powder wiping device cannot effectively spray the bottom surface of the welding wire, resulting in uneven powder wiping.

Method used

An automatic welding wire powder wiping equipment is designed to achieve comprehensive powder spraying on the left and right of the welding wire body through the combination of fan holes, powder extraction tubes and spray heads, and the welding powder is collected and filtered through the support plate and filter.

Benefits of technology

The uniform powder application on the surface and bottom of the welding wire is achieved, avoiding the phenomenon of inability to apply powder, and effectively collecting excess welding powder, reducing the exposure of welding powder in the air.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding wire processing, in particular to automatic welding wire powder coating equipment which comprises a machine body, a control switch, a wire inlet hole, a wire outlet hole, a transmission pipe, a powder pumping pipe, spray heads and an electric box, first hollow boxes are arranged at the left end and the right end of the inner wall of the machine body respectively, and the front ends of the first hollow boxes at the two ends are movably connected with the spray heads. A plurality of powder pumping pipes are arranged on the lower end faces of the first hollow boxes at the two ends, the transmission pipe is connected to the inner side of the wire inlet hole, and the lower portion of the transmission pipe is fixedly connected with a supporting plate. According to the technical field of welding wire machining, powder is sprayed on the welding wire body from the left side to the right side, powder can be well smeared, and the phenomenon that powder is not smeared in place is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding wire processing, in particular to automatic welding wire powdering equipment. Background Art

[0002] Automatic welding wire powdering is a device used for welding wire processing. During the welding wire processing, in order to improve the quality and performance of the welding wire, it is often necessary to apply welding powder on the surface of the welding wire. However, most of the existing powdering devices spray powder from top to bottom. Only the top of the welding wire is sprayed with powder, and the bottom surface of the welding wire is not sprayed with powder, which can easily cause uneven powdering. Therefore, we designed an automatic welding wire powdering device. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the utility model provides an automatic welding wire powder applying device to solve the above-mentioned problems.

[0005] (2) Technical solution

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic powdering device for welding wire. It includes a machine body, a control switch, a wire inlet hole, a wire outlet hole, a transfer pipe, a powder extraction pipe, a nozzle, and an electrical box, and is characterized in that: a circular wire inlet hole is provided at the front end of the outer side of the machine body, and a control switch is provided at the upper right corner of the wire inlet hole, a rectangular feed port is provided at the top of the machine body, a circular wire outlet hole is provided at the rear side of the machine body, and two rectangular recovery slots are provided at the lower end of the wire outlet hole, a first hollow box is provided at the left and right ends of the inner wall of the machine body, and the front ends of the first hollow boxes at both ends are movably connected to a plurality of nozzles, a plurality of powder extraction pipes are provided at the lower end faces of the first hollow boxes at both ends, and the ends of the powder extraction pipes at both ends are connected to a second hollow box, and a rectangular filter screen is provided above the second hollow box, and a plurality of grooves are provided on the front side of the second hollow box, the transfer pipe is connected to the inner side of the wire inlet hole, and the lower side of the transfer pipe is fixedly connected to a support plate.

[0007] Preferably, the height of the transfer tube is flush with the wire inlet and outlet holes, and the two ends of the transfer tube are fixedly connected to the wire inlet and outlet holes. The lower end of the transfer tube is fixedly welded to a support plate, and the support plate is fixedly welded in an inverted "V" shape in the center of the body.

[0008] Preferably, the wire inlet and the wire outlet are both movably mounted with sealing collars, the feed port and the two rectangular recovery troughs are both movably mounted with sealing door covers, and the feed port and the two recovery troughs are translationally movable sliding doors.

[0009] Preferably, there are three powder extraction tubes and they are movably connected to the lower end of the first hollow box. The front end of the first hollow box is provided with three adjustable nozzles, all extending to the top of the transfer tube. The two second hollow boxes are fixedly welded to the lower ends of the three powder extraction tubes, and the front end of the second hollow box gradually tilts toward the support plate. The front ends of the second hollow boxes at both ends are provided with eight rectangular grooves, and they are on the same plane.

[0010] Preferably, three fan holes are provided inside the two second hollow boxes, and the fan holes are connected to the three powder extraction pipes corresponding to each other. A square electrical box is provided on the bottom side of the second hollow box, and a wire pipe is provided on the upper end that passes through the second hollow box and the first hollow box and is fixedly connected to the control switch.

[0011] Preferably, an impeller is provided inside the fan hole, and the upper end of the impeller is coaxially connected to the motor, and a protective ring is fixedly welded to the outer side of the motor.

[0012] (3) Beneficial effects

[0013] Compared with the existing technology, the present invention provides an automatic powdering device for welding wire, which has the following beneficial effects:

[0014] 1. The utility model relates to the field of welding wire processing technology. Through the movably connected blower hole, powder extraction tube and nozzle, welding powder is continuously sucked in through the blower hole, thereby spraying powder on the welding wire body on all sides, so that the powder can be applied better and the phenomenon of insufficient powder application can be avoided.

[0015] 2. Excessive welding powder can be effectively collected and reused. At the same time, completing the work in a closed space can prevent the welding powder from being exposed to the air and accidentally inhaled by the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a cross-sectional view of the main body of the utility model;

[0017] Figure 2 Schematic diagram of the front and rear end structures;

[0018] Figure 3 Schematic diagram of the internal structure of the second hollow box;

[0019] Figure 4 Schematic diagram of the internal structure of the fan hole.

[0020] In the figure: 1. Machine body; 2. Wire inlet; 3. Feed port; 4. Control switch; 5. Wire outlet; 6. Recovery tank; 7. First hollow box; 8. Nozzle; 9. Powder extraction tube; 10. Second hollow box; 11. Filter; 12. Groove; 13. Transfer tube; 14. Support plate; 15. Fan hole; 16. Electric box; 17. Wire pipe; 18. Impeller; 19. Motor; 20. Protective ring. DETAILED DESCRIPTION

[0021] See also Figure 1-4 , an automatic powder applying device for welding wire, comprising a body 1, a control switch 4, an inlet hole 2, an outlet hole 5, a transfer pipe 13, a powder extraction pipe 9, a nozzle head 8, and an electrical box 16. A circular inlet hole 2 is provided at the front end of the outer side of the body 1, and a control switch 4 is provided at the upper right side of the inlet hole 2. A rectangular feeding port 3 is provided at the top of the body 1, a circular outlet hole 5 is provided at the rear side of the body 1, and two rectangular recovery slots 6 are provided at the lower end of the outlet hole 5. A first hollow box 7 is provided at the left and right ends of the inner wall of the body 1, and the front ends of the first hollow boxes 7 at both ends are movably connected to a number of nozzles 8. A number of powder extraction pipes 9 are provided at the lower end surfaces of the first hollow boxes 7 at both ends, and the ends of the powder extraction pipes 9 at both ends are connected to a second hollow box 10, and a rectangular filter screen 11 is provided above the second hollow box 10. Several grooves are provided on the front side of the second hollow box 10. The transfer pipe 13 is connected to the inner side of the inlet hole 2, and the support plate 14 is fixedly connected to the bottom of the transfer pipe 13.

[0022] Furthermore, the height of the transfer tube 13 is flush with the inlet hole 2 and the outlet hole 5, and the two ends of the transfer tube 13 are fixedly connected to the inlet hole 2 and the outlet hole 5. The lower end of the transfer tube 13 is fixedly welded to the support plate 14, and the support plate 14 is fixedly welded in the center of the body 1 in an inverted "V" shape.

[0023] Furthermore, the wire inlet 2 and the wire outlet 5 are both movably installed with sealing collars, the feed port 3 and the two rectangular recovery troughs 6 are both movably installed with sealing door covers, and the feed port 3 and the two recovery troughs 6 are translationally movable sliding doors.

[0024] Furthermore, there are three powder extraction tubes 9 and they are movably connected to the lower end of the first hollow box 7. The front end of the first hollow box 7 is provided with three adjustable nozzles 8, all extending to the top of the transfer tube 13. The two second hollow boxes 10 are fixedly welded to the lower ends of the three powder extraction tubes 9, and the front end of the second hollow box 10 gradually tilts toward the support plate 14. The front ends of the second hollow boxes 10 at both ends are provided with eight rectangular grooves 12, and they are on the same plane.

[0025] Furthermore, three fan holes 15 are provided inside the two second hollow boxes 10, and the fan holes 15 are connected to the three powder extraction tubes 9 correspondingly. A square electrical box 16 is provided on the bottom side of the second hollow box 10, and a wire pipe 17 is provided on the upper end, which passes through the second hollow box 10 and the first hollow box 7 and is fixedly connected to the control switch 4.

[0026] Furthermore, an impeller 18 is provided inside the fan hole 15 , and the upper end of the impeller 18 is coaxially connected to the motor 19 , and a protective ring 20 is fixedly welded to the outer side of the motor 19 .

[0027] Working principle: First, pour the welding powder into the body 1 from the feed port 3, then put the welding wire into the wire inlet hole 2 and slide it toward the wire outlet hole 5, start the control switch 4, and the fan hole 15 inside the second hollow box 11 continuously rotates to provide power to extract the welding powder upward to the nozzle 8, and continuously sprinkle it to the left and right directions of the welding wire. At the same time, the excess welding wire slides into the second hollow box 11 under the action of the support plate 14 for secondary utilization. If there are stubborn welding powder blocks during the operation, they will be blocked by the filter screen 11 and can be taken out from the recovery tank 6.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic powdering device for welding wire, comprising a body (1), a control switch (4), a wire inlet hole (2), a wire outlet hole (5), a transfer tube (13), a powder extraction tube (9), a nozzle (8), and an electrical box (16), characterized in that: The front end of the outer side of the machine body (1) is provided with a circular wire inlet hole (2), and a control switch (4) is provided at the upper right corner of the wire inlet hole (2); the top of the machine body (1) is provided with a rectangular feed port (3); the rear side of the machine body (1) is provided with a circular wire outlet hole (5), and the lower end of the wire outlet hole (5) is provided with two rectangular recovery grooves (6); the left and right ends of the inner wall of the machine body (1) are respectively provided with first hollow boxes (7), and the front ends of the first hollow boxes (7) at both ends are movably connected to a plurality of nozzles (8); the lower end surfaces of the first hollow boxes (7) at both ends are provided with a plurality of powder extraction pipes (9), and the ends of the powder extraction pipes (9) at both ends are connected to a second hollow box (10), and a rectangular filter screen (11) is provided above the second hollow box (10); and a plurality of grooves are provided on the front side of the second hollow box (10); the transfer pipe (13) is connected to the inner side of the wire inlet hole (2), and the lower side of the transfer pipe (13) is fixedly connected to a support plate (14).

2. The automatic powdering device for welding wire according to claim 1, characterized in that: The transfer tube (13) is flush with the inlet hole (2) and the outlet hole (5), and the two ends of the transfer tube (13) are fixedly connected to the inlet hole (2) and the outlet hole (5). The lower end of the transfer tube (13) is fixedly welded to a support plate (14), and the support plate (14) is fixedly welded to the center of the machine body (1) in an inverted "V" shape.

3. The automatic powdering device for welding wire according to claim 1 is characterized in that: The wire inlet (2) and the wire outlet (5) are both movably mounted with sealing collars, the feed inlet (3) and the two rectangular recovery grooves (6) are both movably mounted with sealing door covers, and the feed inlet (3) and the two recovery grooves (6) are translationally movable sliding doors.

4. The automatic powdering device for welding wire according to claim 1, characterized in that: The powder extraction tubes (9) are three in number and are movably sleeved to the lower end of the first hollow box (7). The front end of the first hollow box (7) is provided with three adjustable nozzles (8), all of which extend to the top of the transfer tube (13). The two second hollow boxes (10) are fixedly welded to the lower ends of the three powder extraction tubes (9), and the front ends of the second hollow boxes (10) are gradually inclined toward the support plate (14). The front ends of the second hollow boxes (10) at both ends are provided with eight rectangular grooves (12) on the same plane.

5. The automatic powdering device for welding wire according to claim 1, characterized in that: The two second hollow boxes (10) are each provided with three fan holes (15) inside, and the fan holes (15) are each connected to the three powder extraction tubes (9) in correspondence with each other. A square electric box (16) is provided at the bottom side of the second hollow box (10), and a wire tube (17) is provided at the upper end, which passes through the second hollow box (10) and the first hollow box (7) and is fixedly connected to the control switch (4).

6. The automatic powdering device for welding wire according to claim 5, characterized in that: An impeller (18) is disposed inside each of the fan holes (15), and the upper end of the impeller (18) is coaxially connected to the motor (19), and a protective ring (20) is fixedly welded to the outer side of the motor (19).