Multi-channel material screening mechanism

By designing a multi-channel material screening mechanism, the combination of feed conveying belt, lifting platform, direct conveying belt and soft bag detection components is solved, and the problem of insignificant material screening and inflated removal rate in vacuum secondary packaging is achieved, and the further Efficient and accurate material screening and diversion.

CN222491059UActive Publication Date: 2025-02-18ZHANGZHOU JIALONG TECH INC
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Patent Information

Application Number
CN202421175107.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-18
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the existing vacuum secondary packaging process, the material screening method has problems such as insufficient hardness screening, large screening mechanism volume, and inflated removal rate.

Method used

A multi-channel material screening mechanism is designed, using feed conveying belt, lifting platform, direct conveying belt and soft bag detection components, and pressure is applied through a combination of material clamps and telescopic top columns, combining the screen of lifting platform and direct conveying belt Deletion method to realize multi-channel screening and diversion of materials.

Benefits of technology

This solution improves the accuracy and efficiency of material screening, reduces the volume of the screening mechanism, and reduces the problem of inflated removal rate, providing more flexible material flow selection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a multi-channel material screening mechanism which comprises a feeding conveying belt, the discharging end of the feeding conveying belt is provided with a lifting table used for being connected with discharging and a straight-through conveying belt, and the straight-through conveying belt is provided with a driving assembly used for controlling the straight-through conveying belt to swing up and down. A soft package detection assembly is arranged on the feeding conveying belt, the soft package detection assembly comprises a material clamping plate, and a telescopic jacking column is arranged on the material clamping plate and used for jacking materials. The soft package detection assembly basically adopts a pressing type. Different from a common pressing mode, pressure application is divided into two parts, the first part is large-area pressure application of the material clamping plate, the pressure intensity is not solved, and more parts are reference determination and material positioning; and the second part is pressed by the telescopic jacking column, the pressure intensity is large, the telescopic jacking column adopts a rubber head, and damage to materials is not large. In addition, the lifting platform and the straight-through conveying belt are additionally arranged in the mechanism to serve as a screening mode, so that more choices are provided for the flow direction of the materials.
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Description

Technical Field

[0001] The utility model relates to a multi-channel material screening mechanism, which is used for material screening and flow diversion in a vacuum secondary packaging process. Background Art

[0002] From the current market perspective, vacuum secondary packaging requires hardness screening of vacuum materials, and the mainstream implementation methods can be roughly divided into two types, which are temporarily referred to as "pressing type" and "limited width type". The pressing type is to apply a certain pressure to the material to observe whether it is deformed, so as to distinguish between soft and hard. There are various ways to apply pressure, but considering that excessive pressure will leave marks on the material, materials with unclear soft and hard characteristics are often not screened out. The pressing type generally has a larger volume after including the screening mechanism. The limited width type achieves screening through a conveyor line with a left and right side conveyor belt clamping the material to provide power, and an unsupported bottom. Whenever the material width is less than the preset width, the conveyor belts on both sides fail to effectively clamp the material to provide friction, and the material falls naturally. However, the rejection rate is often artificially high due to the natural error of the material width. Utility Model Content

[0003] In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a multi-channel material screening mechanism.

[0004] In order to solve the above technical problems, the technical solution of the utility model is: a multi-channel material screening mechanism, including a feed conveyor belt, the discharge end of the feed conveyor belt is provided with a lifting platform and a straight conveyor belt for connecting the discharge, and the straight conveyor belt is provided with a driving component for controlling its up and down swinging; the feed conveyor belt is provided with a soft bag detection component, and the soft bag detection component includes a material splint, and the material splint is provided with a telescopic top column for pressing the material.

[0005] Preferably, the lifting platform is arranged above the straight conveyor belt, and the lifting platform is driven to rise and fall by a first cylinder so that the feed side of the lifting platform is connected to or disconnected from the discharge end of the feed conveyor belt.

[0006] Preferably, the first cylinder is arranged at both end sides of the lifting platform, the double piston rods of the first cylinder are fixedly connected to the lifting platform upward, and the cylinder body of the first cylinder is installed on the external frame.

[0007] Preferably, the straight-through conveyor belt is mounted on a conveyor belt frame, the end side of the conveyor belt frame away from the feed conveyor belt is hinged on an external frame, and the end side of the conveyor belt frame close to the feed conveyor belt is driven to swing by a second cylinder serving as a driving component to connect or disconnect the feed side of the straight-through conveyor belt with the discharge end of the feed conveyor belt.

[0008] Preferably, the piston rod of the second cylinder is hinged on the conveyor belt frame, and the cylinder body of the second cylinder is hinged on the external frame.

[0009] Preferably, the feed conveyor belt is arranged for horizontal transmission.

[0010] Preferably, the soft bag detection assembly includes a fixed frame located above the feed conveyor belt, the fixed frame is fixedly connected to an open clamp cylinder, and the material clamping plate has two pieces and is respectively fixedly connected to the piston rods at both ends of the open clamp cylinder.

[0011] Preferably, there are two material clamping plates and the two material clamping plates are located above the feed conveyor belt, and the two material clamping plates are arranged opposite to each other.

[0012] Preferably, the telescopic ejector column is arranged on one of the material clamping plates, a through hole for the ejector column is opened on the material clamping plate, and a telescopic cylinder for detection is fixedly connected to the non-clamping surface side of the material, and the ejector column is fixedly connected to the piston rod of the telescopic cylinder for detection.

[0013] Preferably, the top column adopts a cylindrical rubber head.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The soft bag detection component of the utility model basically adopts the pressing type. Different from the common pressing type, its pressure is divided into two parts. The first part is the large-area pressure of the material clamping plate, which does not require pressure, but is more for determining the reference and positioning the material; the second part is the telescopic top column pressing, which has a relatively large pressure. The telescopic top column adopts a rubber head, which does not cause much damage to the material. In addition, this mechanism adds a lifting platform and a straight conveyor belt as a screening method, so that there are more choices for the flow direction of the material.

[0016] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The working state of the embodiment of the utility model is shown in FIG. Figure 1 .

[0018] Figure 2 The working state of the embodiment of the utility model is shown in FIG. Figure 2 .

[0019] Figure 3 The working state of the embodiment of the utility model is shown in FIG. Figure 3 .

[0020] Figure 4 Schematic diagram of the structure of the soft package detection component Figure 1 .

[0021] Figure 5Schematic diagram of the structure of the soft package detection component Figure 2 .

[0022] Figure 6 This is a schematic diagram of the working status of the soft package detection component.

[0023] Figure 7 This is a simplified diagram of the air connection between the open clamp cylinder and the telescopic cylinder for detection. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0026] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0027] like Figures 1 to 7 As shown, this embodiment provides a multi-channel material screening mechanism, including a feed conveyor belt 1, a discharge end of the feed conveyor belt is provided with a lifting platform 2 and a straight conveyor belt 3 for connecting the discharge, and the straight conveyor belt is provided with a driving component for controlling the up and down swinging thereof; the feed conveyor belt is provided with a soft bag detection component 4, and the soft bag detection component includes a material clamping plate 5, and a telescopic top column 6 is provided on the material clamping plate for pressing the material.

[0028] The soft bag detection component of the utility model basically adopts the pressing type. Different from the common pressing type, its pressure is divided into two parts. The first part is the large-area pressure of the material clamping plate, which does not require pressure, but is more for determining the reference and positioning the material; the second part is the telescopic top column pressing, which has a relatively large pressure. The telescopic top column adopts a rubber head, which does not cause much damage to the material. In addition, this mechanism adds a lifting platform and a straight conveyor belt as a screening method, so that there are more choices for the flow direction of the material.

[0029] In the embodiment of the utility model, the lifting platform is arranged above the straight conveyor belt, and the lifting platform is driven to rise and fall by the first cylinder 7, so that the feed side of the lifting platform is connected with or disconnected from the discharge end of the feed conveyor belt.

[0030] In the embodiment of the utility model, the first cylinder is arranged at both ends of the lifting platform, the double piston rods of the first cylinder are fixedly connected to the lifting platform upward, and the cylinder body of the first cylinder is installed on the external frame.

[0031] In the embodiment of the utility model, the straight-through conveyor belt is installed on a conveyor belt frame 8, and the end side of the conveyor belt frame away from the feed conveyor belt is hinged on an external frame. The end side of the conveyor belt frame close to the feed conveyor belt is driven to swing by a second cylinder 9 serving as a driving component to connect or disconnect the feed side of the straight-through conveyor belt with the discharge end of the feed conveyor belt.

[0032] In the embodiment of the utility model, the piston rod of the second cylinder is hinged on the conveyor frame, and the cylinder body of the second cylinder is hinged on the external frame.

[0033] In an embodiment of the utility model, the feed conveyor belt is arranged for horizontal transmission.

[0034] In the embodiment of the utility model, the soft bag detection assembly includes a fixed frame 10 located above the feed conveyor belt, and an open clamp cylinder 11 is fixedly connected to the fixed frame. The material clamp has two pieces and is respectively fixedly connected to the piston rods at both ends of the open clamp cylinder.

[0035] In the embodiment of the utility model, there are two material clamping plates and they are located above the feed conveyor belt, and the two material clamping plates are arranged opposite to each other.

[0036] In the embodiment of the utility model, the telescopic push column is arranged on one of the material clamping plates, which is provided with a push column clearance hole 12, and a telescopic cylinder 13 for detection is fixedly connected to the non-clamping surface side of the material, and the push column is fixedly connected to the piston rod of the telescopic cylinder for detection.

[0037] In the embodiment of the utility model, the top column adopts a cylindrical rubber head.

[0038] In the embodiment of the utility model, the working principle of the multi-channel material screening mechanism is:

[0039] 1. By Figure 1-Figure 3 visible, Figure 1-Figure 3 These are the three working modes of the organization. Figure 1 In the general working mode, the inspected materials enter the lifting platform and go to the upper level for packaging. Figure 2 The rejection mode is required for screening out materials. At this time, unqualified materials fall into the straight conveyor belt, and the straight conveyor belt briefly reverses (counterclockwise) to send the materials under the feed conveyor belt. Figure 3In the straight-through conveying mode, the straight-through conveyor belt connects to the feed conveyor belt, and the straight-through conveyor belt rotates forward (clockwise). The material passes through the equipment directly. Products that do not require secondary bagging skip this process and directly enter the next process on the production line. At this time, the material does not need to be screened, and there is no problem of the screening function being occupied.

[0040] 2. Principle of soft package detection component: Figure 4 and Figure 5 Represent the retracted and extended states respectively. Figure 7 As shown, the open clamp cylinder and the detection telescopic cylinder on the air path are connected in parallel and act synchronously. When the open clamp is clamped, the top column extends together. At this time, if there is no obstruction, the top column will exceed the material clamping surface. When the open clamp is opened, the top column retracts together, and at this time, the top column retracts to within the material clamping surface. When there is material 14 and the material hardness is sufficient, the top column will be flush with the material clamping surface, and the detection telescopic cylinder moves to a fixed stroke position. Only at this moment can the material be judged as qualified.

[0041] 3. If Figure 7 It can be seen that the pressure of the opening clamp cylinder and the telescopic cylinder for testing are adjusted synchronously, and the diameter of the opening clamp cylinder is slightly larger than that of the telescopic cylinder for testing, which can ensure that the top column will not push the opening clamp cylinder in the opposite direction. And according to the material hardness testing standard, the pressure regulating table can be adjusted to meet different hardness requirements.

[0042] The above is only the preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.

Claims

1. A multi-channel material screening mechanism, characterized in that: It includes a feed conveyor belt, the discharge end of the feed conveyor belt is provided with a lifting platform and a straight conveyor belt for connecting the discharge, and the straight conveyor belt is provided with a driving component for controlling its up and down swinging; the feed conveyor belt is provided with a soft bag detection component, and the soft bag detection component includes a material clamping plate, and the material clamping plate is provided with a telescopic top column for pressing the material.

2. The multi-channel material screening mechanism according to claim 1, characterized in that: The lifting platform is arranged above the straight conveying belt, and the lifting platform is driven to rise and fall by the first cylinder, so that the feeding side of the lifting platform is connected with or separated from the discharging end of the feeding conveying belt.

3. The multi-channel material screening mechanism according to claim 2, characterized in that: The first cylinder is arranged at both end sides of the lifting platform, the double piston rods of the first cylinder are fixedly connected to the lifting platform upward, and the cylinder body of the first cylinder is installed on the external frame.

4. The multi-channel material screening mechanism according to claim 1, characterized in that: The straight-through conveyor belt is installed on a conveyor belt frame, and the end side of the conveyor belt frame away from the feed conveyor belt is hinged on an external frame. The end side of the conveyor belt frame close to the feed conveyor belt is driven to swing by a second cylinder serving as a driving component to connect or disconnect the feed side of the straight-through conveyor belt with the discharge end of the feed conveyor belt.

5. The multi-channel material screening mechanism according to claim 4, characterized in that: The piston rod of the second cylinder is hinged on the conveyor frame, and the cylinder body of the second cylinder is hinged on the external frame.

6. The multi-channel material screening mechanism according to claim 1, characterized in that: The feeding conveying belt is arranged for horizontal transmission.

7. The multi-channel material screening mechanism according to claim 1, characterized in that: The soft bag detection assembly comprises a fixed frame located above the feed conveyor belt, an open clamp cylinder is fixedly connected to the fixed frame, and the material clamping plate has two pieces and is respectively fixedly connected to the piston rods at both ends of the open clamp cylinder.

8. The multi-channel material screening mechanism according to claim 1, characterized in that: The material clamping plates are provided in two pieces and are located above the feeding conveying belt, and the two material clamping plates are arranged opposite to each other.

9. The multi-channel material screening mechanism according to claim 8, characterized in that: The telescopic push column is arranged on one of the material clamping plates, a through hole for the push column is opened on the material clamping plate, and a telescopic cylinder for detection is fixedly connected to the non-clamping surface side of the material, and the push column is fixedly connected to the piston rod of the telescopic cylinder for detection.

10. The multi-channel material screening mechanism according to claim 1, characterized in that: The top column adopts a cylindrical rubber head.