Stainless steel wire safety hitting tool based on narrow space
By designing a stainless steel wire safety tooling including support, box and straightening parts, the difficulty of stainless steel wire safety operation in narrow spaces is solved, and the effect of reducing workers' operating time and strength and reducing accident risk is achieved.
Patent Information
- Application Number
- CN202420171329.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-24
AI Technical Summary
When performing stainless steel wire fuse operation in a narrow space, workers find it difficult to effectively utilize their strength due to space limitations, which increases the risk of injury. At the same time, poor gas circulation leads to insufficient oxygen and accumulation of harmful gases. When the existing tooling is straightened with stainless steel wire, the length of the existing tooling leads to difficulty in recycling, and it is complicated to operate in a narrow space, which increases the difficulty and risk of work.
A stainless steel wire safety tooling including support, box and straightening parts is designed. The distance between the fixed plate and the adjustment plate is adjusted by adjusting the adjusting plate, and the power source drives the driving wheel and the driven wheel to rotate simultaneously. The stainless steel wire is straightened and wound into a twisted shape by using the adjustment wheel and clamping parts, reducing the operating time of workers in a narrow space and strength.
It effectively solves the difficulties in operating stainless steel wires in narrow spaces, reduces the working time and strength of workers in small spaces, reduces the risk of accidents, and improves the recycling efficiency of stainless steel wires.
Smart Images

Figure CN222491942U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a stainless steel fuse technology for narrow spaces, in particular to a stainless steel wire fuse tooling based on narrow spaces. Background Art
[0002] When working in a small space, the workers' freedom and flexibility are restricted due to the influence of the small space. When working, there is a risk of collision with surrounding objects or accidental injury. Restricted by obstacles in the space, their posture is inconvenient and they cannot fully use their strength. When workers use tools, the possibility of injury increases. In addition, the gas circulation in a small space is poor. Staying in a small space for a long time will lead to insufficient oxygen, accumulation of harmful gases and hypoxia.
[0003] When the existing stainless steel safety tooling for narrow spaces is used, two workers are equipped. One worker wears protective equipment and enters the narrow space, while the other worker observes and warns from the outside. The worker in the narrow space screws the butterfly nut onto the reserved bolt and screws it to the specified torque. Then, the stainless steel wire passes through the reserved hole on the butterfly nut along the specified path. After cutting off the excess length of the stainless steel wire, the two ends of the stainless steel wire are twisted together with needle-nosed pliers to form a twist. However, the original stainless steel wire is in a ring shape, so when using the stainless steel wire to pass through the hole of the butterfly nut, the worker needs to After the personnel straightens the stainless steel wire, they perform punching. However, the length of the stainless steel wire actually used does not match the straightened length of the stainless steel wire. If the straightened length of the stainless steel wire is longer than the actually used stainless steel wire, the straightened stainless steel wire segment is not convenient to be recycled into the original wire ring when the stainless steel wire is recycled. If the straightened length of the stainless steel wire is lower than the actual usage requirement, the personnel are required to straighten it in a narrow space, which increases the difficulty of the work. In addition, the use of needle-nosed pliers in a narrow space to rotate and twist the two ends of the stainless steel wire together has a large amplitude and many obstacles, which takes a lot of time and increases the risk of working in a small space. Utility Model Content
[0004] The utility model aims to provide a stainless steel wire safety tool based on a narrow space to solve the above-mentioned shortcomings in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stainless steel wire safety tool based on a narrow space, comprising a support, a box and a straightening piece, the straightening piece is installed in the inner cavity of the support, and also includes;
[0006] An adjusting member is movably mounted on one side of the box body and extends through the inner cavity of the box body;
[0007] A fixing plate, one side of which is fixedly mounted in the inner cavity of the box and is located at a side away from the adjusting member;
[0008] The adjusting plate is slidably mounted on one side of the fixed plate through a bottom slide, and the top of the fixed plate and the top of the adjusting plate are in the same horizontal plane;
[0009] A driving wheel, which is rotatably connected to the top of the fixed plate;
[0010] A driven wheel is rotatably connected to the top of the adjusting plate, and the driven wheel and the driving wheel are symmetrical along the center line of the adjusting plate and the fixed plate;
[0011] Power source 1, the bottom of which is fixedly installed on one side of the inner cavity of the box, and the top of which is fixedly connected to the bottom of the driving wheel through a coupling;
[0012] A clamping member, which is installed on one side of the bottom of the box body and located on one side of the fixing plate;
[0013] The adjusting member adjusts the distance between the fixed plate and the adjusting plate, and the power source 1 drives the driving wheel and the driven wheel to rotate synchronously.
[0014] Further, the straightening member comprises:
[0015] A plurality of adjusting wheels are arranged in a linear array and are rotatably connected to the top of the fixed plate and the middle of the top of the adjusting plate;
[0016] Plate 1, which is fixedly installed on one side of the top of the fixed plate and located on one side of the driving wheel;
[0017] Plate 2 is fixedly installed on one side of the top of the adjusting plate and is located on one side of the driven wheel.
[0018] Furthermore, the support member comprises:
[0019] Two control buttons are fixedly installed on one side of the box and located on the top of one side of the adjustment member.
[0020] Furthermore, the power part includes:
[0021] The transmission wheel is fixedly mounted on the outside of the coupling at the bottom of the power source and is located at the bottom of the fixed plate;
[0022] A follower wheel, one end of which is fixedly connected to the bottom of the driven wheel through a coupling;
[0023] A belt, one side of which is drivingly connected to the outside of the follower wheel, and the other side of which is drivingly connected to the outside of the follower wheel;
[0024] A tensioner, one side of which is fixedly mounted on the bottom of the fixed plate, and a pulley on the other side of the tensioner is rotatably connected to the outside of the belt;
[0025] Power source 2, one end of which is fixedly mounted on a side of the fixing plate away from the bottom of power source 1;
[0026] One end of the transmission shaft is fixedly connected to the other end of the power source, and the other end of the transmission shaft is connected to the bottom of the clamping member.
[0027] Furthermore, the clamping member comprises:
[0028] A driving tooth, which is fixedly mounted on the other end of the transmission shaft;
[0029] Two driven teeth, whose external gears are respectively meshed and connected with the external gears of the driving teeth;
[0030] A connecting plate, the bottoms of both sides of which are rotatably connected to the tops of the driven teeth respectively;
[0031] Two limit rods, the bottom of one side of which is fixedly connected to the top of the driven gear respectively;
[0032] A limiting ring, which is fixedly installed at the bottom of the box, and whose inner wall is slidably connected to the other side of the limiting rod;
[0033] The limiting plate has a bottom middle portion rotatably connected to the top of the active gear, and two sides thereof are slidably connected to the inner wall of the limiting ring;
[0034] An annular gear ring, whose inner wall gear is simultaneously meshed and connected to the two driven outer gear rings;
[0035] The top of the gasket is rotatably connected to the bottom of the annular gear ring, and the bottom of the gasket is fixedly connected to the bottom of the box body.
[0036] Furthermore, the middle portion of the adjusting member is threadedly connected to one side of the box body, and the bottom portion of the adjusting member is rotatably connected to one side of the adjusting plate.
[0037] Compared with the prior art, the utility model provides a stainless steel wire safety tool based on a narrow space, which has the following beneficial effects: the stainless steel wire is passed through one side of the box body, and the adjusting piece is used to clamp the stainless steel wire into the annular groove opened in the middle of the driven wheel and the driving wheel, and the power source is started to straighten the stainless steel wire and push it out of the box body. When the reserved hole of the butterfly nut is not convenient for needle-nosed pliers to clamp it, the power of the driving wheel pushes the head of the stainless steel wire through the reserved hole of the butterfly nut, and the adjusting piece is used to adjust the adjusting plate away from the fixing plate to take the stainless steel wire out of the box body. At this time, the stainless steel wire extending out of the box body is straightened to facilitate passing through the reserved hole on the butterfly nut, and the stainless steel wire is passed through the reserved hole on the butterfly nut according to the path. After reserving the hole, use needle-nosed pliers to cut off the excess stainless steel wire, and place the two ends of the stainless steel wire on one side of the arc angle between the limit rod and the limit plate. Start power source 2 to clamp the stainless steel wire with the limit rod and the limit plate, then rotate the clamp as a whole to twist the two ends of the stainless steel wire into a twist shape. After rotating to the set torque, power source 2 automatically reverses a certain angle, and the limit rod and the limit plate are separated. Remove the equipment, and use needle-nosed pliers to cut off the longer twist heads that are entangled together, and then bend the connection of the stainless steel wire twist heads to reduce the time workers spend twisting the two ends of the stainless steel wire together, and reduce the working time and work intensity of workers in narrow spaces, thereby reducing the risk of accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0039] Figure 1 A first stereogram of the overall structure provided by an embodiment of the utility model;
[0040] Figure 2 A second stereoscopic diagram of the overall structure provided by an embodiment of the utility model;
[0041] Figure 3 A schematic cross-sectional view of the overall structure provided by an embodiment of the utility model;
[0042] Figure 4 A schematic diagram of the box section and power component structure provided by an embodiment of the utility model;
[0043] Figure 5 A first schematic diagram of a cross-sectional structure of a box structure provided by an embodiment of the utility model;
[0044] Figure 6 A second schematic diagram of a cross-sectional structure of a portion of a box structure provided by an embodiment of the utility model;
[0045] Figure 7 The embodiment of the utility model provides Figure 6 A is an enlarged view of the middle image.
[0046] Description of reference numerals:
[0047] 1. Support member; 2. Straightening member; 3. Power member; 4. Clamping member; 11. Box; 12. Control button; 13. Adjusting member; 21. Adjusting plate; 22. Fixing plate; 23. Adjusting wheel; 24. Driven wheel; 25. Driving wheel; 26. Plate 1; 27. Plate 2; 31. Power source 1; 32. Transmission wheel; 33. Tensioner; 34. Belt; 35. Follower wheel; 36. Power source 2; 37. Transmission shaft; 41. Limiting ring; 42. Limiting rod; 43. Limiting plate; 44. Driving tooth; 45. Driven tooth; 46. Annular gear ring; 47. Connecting plate; 48. Washer. DETAILED DESCRIPTION
[0048] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0049] Embodiment 1:
[0050] See also Figure 1 - Figure 5 , a stainless steel wire safety tool based on a narrow space, comprising a support member 1, a box body 11 and a straightening member 2, wherein the straightening member 2 is installed in the inner cavity of the support member 1, and further comprising;
[0051] The adjusting member 13 is movably mounted on one side of the box body 11 and extends through the inner cavity of the box body 11;
[0052] A fixing plate 22, one side of which is fixedly mounted in the inner cavity of the box body 11 and is located at a side away from the adjusting member 13;
[0053] The adjusting plate 21 is slidably mounted on one side of the fixing plate 22 through a bottom slide, and the top of the fixing plate 22 and the top of the adjusting plate 21 are in the same horizontal plane;
[0054] A driving wheel 25, which is rotatably connected to the top of the fixed plate 22;
[0055] A driven wheel 24 is rotatably connected to the top of the adjusting plate 21, and the driven wheel 24 and the driving wheel 25 are symmetrical along the center line of the adjusting plate 21 and the fixed plate 22;
[0056] A power source 1 31, whose bottom is fixedly mounted on one side of the inner cavity of the box body 11, and whose top is fixedly connected to the bottom of the driving wheel 25 through a coupling;
[0057] The clamping member 4 is installed on one side of the bottom of the box body 11 and is located on one side of the fixing plate 22;
[0058] The adjusting member 13 adjusts the distance between the fixing plate 22 and the adjusting plate 21, and the power source 1 31 drives the driving wheel 25 and the driven wheel 24 to rotate synchronously.
[0059] The specific implementation is as follows: a through groove is provided on the top of the box body 11 and the tops of both sides to facilitate the placement and removal of the stainless steel wire. There can be several adjusting members 13, which can be selected according to actual conditions. A slide rail is provided on the bottom of one side of the fixed plate 22, and a slideway is provided on the bottom of the side of the adjusting plate 21 opposite to the fixed plate 22. The adjusting plate 21 moves along the slide rail of the fixed plate 22 under the drive of the adjusting member 13. An annular groove of the same size is provided in the middle of the driving wheel 25, the driven wheel 24 and several adjusting wheels 23. The power source 31 includes but is not limited to a driving motor, which is electrically connected to an external power supply and is also controlled by an external PLC programming program.
[0060] The straightening member 2 comprises:
[0061] A plurality of adjusting wheels 23 are arranged in a linear array and are rotatably connected to the top of the fixing plate 22 and the middle of the top of the adjusting plate 21;
[0062] Plate 1 26, which is fixedly mounted on one side of the top of the fixed plate 22 and located on one side of the driving wheel 25;
[0063] The second plate 27 is fixedly mounted on one side of the top of the adjusting plate 21 and is located on one side of the driven wheel 24 .
[0064] The specific implementation is as follows: a plurality of adjusting wheels 23 are symmetrically distributed on the top of the adjusting plate 21 and the fixing plate 22, and the number of adjusting wheels 23 on both sides is the same. A relatively semicircular hole is opened on the side close to the plate 1 26 and the plate 2 27, and the side where the semicircular hole passes through the inner cavity of the box body 11 is a semicircular hollow extension rod. When using it, the worker can straighten and push the stainless steel wire pushed out of the inner cavity of the box body 11 to align it with the hole position opened by the butterfly nut and pass it through the reserved hole of the butterfly nut.
[0065] The support member 1 comprises:
[0066] Two operating buttons 12 are fixedly mounted on one side of the box body 11 and located on the top of one side of the adjusting member 13 .
[0067] The specific implementation is as follows: the control button 12 is installed on one side of the adjustment member 13 for easy operation.
[0068] The power part 3 includes:
[0069] The transmission wheel 32 is fixedly mounted on the outside of the coupling at the bottom of the power source 31 and is located at the bottom of the fixed plate 22;
[0070] A follower wheel 35, one end of which is fixedly connected to the bottom of the driven wheel 24 through a coupling;
[0071] A belt 34, one side of which is drivingly connected to the outer side of the follower wheel 35, and the other side of which is drivingly connected to the outer side of the follower wheel 35;
[0072] A tensioner 33, one side of which is fixedly mounted on the bottom of the fixed plate 22, and the other side of which is rotatably connected to the outer side of the belt 34 by a pulley;
[0073] The second power source 36 has one end fixedly mounted on the fixing plate 22 away from the bottom of the first power source 31;
[0074] One end of the transmission shaft 37 is fixedly connected to the other end of the second power source 36 , and the other end of the transmission shaft 37 is connected to the bottom of the clamping member 4 .
[0075] The middle portion of the adjusting member 13 is threadedly connected to a side arm of the box body 11 , and the bottom portion of the adjusting member 13 is rotatably connected to one side of the adjusting plate 21 .
[0076] The specific implementation is as follows: the transmission wheel 32 is directly driven by the power source 1 31, the tensioner 33 has its own elastic element, and the tensioner 33 can maintain the transmission of the belt 34 to the power source 1 31 when the adjustment plate 21 moves. The power source 2 36 includes but is not limited to a drive motor, which is electrically connected to an external power supply and is also controlled by an external PLC programming program.
[0077] Embodiment 2:
[0078] See also Figure 1 , Figure 6 and Figure 7 This embodiment provides a technical solution based on the first embodiment: the clamping member 4 includes:
[0079] A driving tooth 44, which is fixedly mounted on the other end of the transmission shaft 37;
[0080] Two driven teeth 45, whose external gears are respectively meshed and connected with the external gears of the driving teeth 44;
[0081] The bottoms of the connecting plate 47 on both sides are rotatably connected to the tops of the driven teeth 45;
[0082] Two limiting rods 42, one side bottom of which is respectively fixedly connected to the top of the driven gear 45;
[0083] The limiting ring 41 is fixedly mounted on the bottom of the box body 11, and its inner wall is slidably connected to the other side of the limiting rod 42;
[0084] The limiting plate 43 has a bottom middle portion rotatably connected to the top of the driving gear 44, and two sides thereof are slidably connected to the inner wall of the limiting ring 41;
[0085] The annular gear ring 46, whose inner wall gear is simultaneously meshed and connected to the two driven teeth 45 outer gear rings;
[0086] The top of the washer 48 is rotatably connected to the bottom of the annular gear ring 46 , and the bottom of the washer 48 is fixedly connected to the bottom of the box body 11 .
[0087] The specific implementation is as follows: when the power source 2 36 drives the active tooth 44 to rotate counterclockwise, the active tooth 44 drives the two driven teeth 45 to rotate clockwise, driving the two limit rods 42 thereon to approach the arc-shaped side of the limit plate 43 until the limit rod 42 applies force to the limit plate 43, and the driven tooth 45 stops rotating, driving the annular gear ring 46 to rotate. The friction between the bottom of the annular gear ring 46 and the washer 48 is relatively large, and the friction between the limit plate 43 and the limit ring 41 is relatively large, ensuring the clamping of the stainless steel wire. The power source 2 36 continues to rotate, and the stainless steel wires clamped at both ends are wound into a twist shape. When the tightness reaches the set threshold, the power source 2 36 automatically reverses a certain angle and stops, removes the equipment, and uses needle-nosed pliers to handle the tangled stainless steel wires.
[0088] Working principle: When in use, the worker inserts the stainless steel wire along the groove at the back of the box body 11, and through the adjacent groove of the adjusting wheel 23, uses the adjusting piece 13 to adjust the position of the adjusting plate 21, so that the annular groove in the middle of the adjusting wheel 23 on both sides has a suitable pressing force on the stainless steel wire, and continues to pass the stainless steel wire to the other side of the box body 11 to the side of the annular groove located on the driven wheel 24 and the driving wheel 25, and starts the power source 1 31 to squeeze the stainless steel wire out of the box body 11 to the annular tube on the side of the plate 1 26 and the plate 2 27, aligns the extended stainless steel wire with the reserved hole on the butterfly nut, and after the stainless steel wire passes through one end of the reserved hole of the butterfly nut to a certain size, use the adjusting piece 13 to adjust the adjusting plate 21 to the side away from the fixed plate 22, and remove the device. If the position of the reserved hole of the other butterfly nut is not convenient for clamping with needle-nosed pliers in a narrow space, the stainless steel wire can be loaded into the device again, and the thrust of the device is used to pass the stainless steel wire through the other butterfly nut. The reserved hole of a butterfly nut is used to pass the stainless steel wire through the standard path, and then the excess stainless steel wire is cut off. The two joints of the stainless steel wire are placed on one side of the ring of the limit rod 42, and the power source 2 36 is started. When the power source 2 36 drives the active tooth 44 to rotate counterclockwise, the active tooth 44 drives the two driven teeth 45 to rotate clockwise, driving the two limit rods 42 thereon to approach the arc-shaped side of the limit plate 43 until the limit rod 42 applies force to the limit plate 43, and the driven tooth 45 stops rotating, driving the annular gear ring 46 to rotate. The friction between the bottom of the annular gear ring 46 and the washer 48 is large, and the friction between the limit plate 43 and the limit ring 41 is large, ensuring the clamping of the stainless steel wire. The power source 2 36 continues to rotate, and the stainless steel wires clamped at both ends are wound into a twist shape. When the tightness reaches the set threshold, the power source 2 36 automatically reverses a certain angle and stops, removes the equipment, and uses needle-nosed pliers to handle the tangled stainless steel wires.
[0089] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A stainless steel wire safety tool for use in a narrow space, comprising a support member (1), a box body (11) and a straightening member (2), wherein the straightening member (2) is installed in the inner cavity of the support member (1), and is characterized in that: Also includes; An adjusting member (13) is movably mounted on one side of the box body (11) and extends through the inner cavity of the box body (11); A fixing plate (22), one side of which is fixedly mounted in the inner cavity of the box body (11) and is located at a side away from the adjusting member (13); An adjusting plate (21) is slidably mounted on one side of a fixing plate (22) via a bottom slideway, and the top of the fixing plate (22) and the top of the adjusting plate (21) are in the same horizontal plane; A driving wheel (25) rotatably connected to the top of the fixed plate (22); A driven wheel (24) is rotatably connected to the top of the adjusting plate (21), and the driven wheel (24) and the driving wheel (25) are symmetrical along the center line of the adjusting plate (21) and the fixed plate (22); A power source (31) having a bottom fixedly mounted on one side of the inner cavity of the housing (11) and a top fixedly connected to the bottom of the driving wheel (25) via a coupling; A clamping member (4) is installed on one side of the bottom of the box body (11) and is located on one side of the fixing plate (22); The adjusting member (13) adjusts the distance between the fixing plate (22) and the adjusting plate (21), and the power source 1 (31) drives the driving wheel (25) and the driven wheel (24) to rotate synchronously.
2. A stainless steel wire safety tool for narrow space according to claim 1, characterized in that: The straightening member (2) comprises: A plurality of adjusting wheels (23) are rotatably connected to the top of the fixing plate (22) and the middle of the top of the adjusting plate (21) in a linear array; Plate 1 (26), which is fixedly mounted on one side of the top of the fixed plate (22) and located on one side of the driving wheel (25); The second plate (27) is fixedly mounted on one side of the top of the adjusting plate (21) and is located on one side of the driven wheel (24).
3. The stainless steel wire safety tooling for narrow space according to claim 1, characterized in that: The support member (1) comprises: Two operating buttons (12) are fixedly mounted on one side of the box body (11) and are located at the top of one side of the adjusting member (13).
4. The stainless steel wire safety tooling for narrow space according to claim 1, characterized in that: It also includes a power member (3), wherein the power member (3) includes: A transmission wheel (32) is fixedly mounted on the outside of the coupling at the bottom of the power source (31) and is located at the bottom of the fixed plate (22); A follower wheel (35), one end of which is fixedly connected to the bottom of the driven wheel (24) through a coupling; A belt (34), one side of which is drivingly connected to the outer side of the follower wheel (35), and the other side of which is drivingly connected to the outer side of the follower wheel (35); A tensioning member (33) has one bottom side fixedly mounted on the bottom of the fixing plate (22), and a pulley on the other side of the tensioning member (33) is rotatably connected to the outside of the belt (34); Power source 2 (36), one end of which is fixedly mounted on a side of the fixing plate (22) away from the bottom of power source 1 (31); One end of the transmission shaft (37) is fixedly connected to the other end of the second power source (36), and the other end of the transmission shaft (37) is connected to the bottom of the clamping member (4).
5. The stainless steel wire safety tooling for narrow space according to claim 1, characterized in that: The clamping member (4) comprises: A driving tooth (44) is fixedly mounted on the other end of the transmission shaft (37); Two driven teeth (45), whose external gears are respectively meshed and connected with the external gears of the driving teeth (44); A connecting plate (47), the bottoms of both sides of which are rotatably connected to the tops of the driven teeth (45); Two limiting rods (42), the bottom of one side of which is respectively fixedly connected to the top of the driven gear (45); A limiting ring (41) is fixedly mounted on the bottom of the box body (11), and its inner wall is slidably connected to the other side of the limiting rod (42); A limiting plate (43), the middle part of the bottom of which is rotatably connected to the top of the driving gear (44), and the two sides of which are slidably connected to the inner wall of the limiting ring (41); An annular gear ring (46) whose inner wall gear is simultaneously meshed and connected to the outer gear rings of two driven teeth (45); The top of the washer (48) is rotatably connected to the bottom of the annular gear ring (46), and the bottom of the washer (48) is fixedly connected to the bottom of the box body (11).
6. The stainless steel wire safety tooling for narrow space according to claim 1, characterized in that: The middle part of the adjusting member (13) is threadedly connected to a side wall of the box body (11), and the bottom of the adjusting member (13) is rotatably connected to one side of the adjusting plate (21).