Iron piece rust removal device
By designing an iron rust removal device that includes a processing bin, a processing mechanism, a moving component and a flip grab assembly, the problems of cumbersome and low efficiency of traditional rust removal equipment are solved, and automatic rust removal is achieved, and efficiency and processing are improved. speed.
Patent Information
- Application Number
- CN202421263792.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-04
AI Technical Summary
Traditional iron parts rust removal equipment is cumbersome and time-consuming, resulting in low rust removal efficiency and long processing time.
A rust removal device for iron parts is designed, including a processing chamber, a processing mechanism, a moving component and a flip grab assembly. By cooperating with a rotary clamp assembly and a rotary drive assembly, the automatic grip, movement and flip of the iron parts are realized, and then the Automatic grinding and rust removal is carried out in the treatment chamber.
It improves the efficiency of rust removal of iron parts, reduces the number of reciprocating iron parts, shortens processing time, and saves time and effort.
Smart Images

Figure CN222493634U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rust removal, in particular to a rust removal device for iron parts. Background Art
[0002] Cast iron is a general term for alloys mainly composed of iron, carbon and silicon. In these alloys, the carbon content exceeds the amount that can be retained in the austenite solid solution at the eutectic temperature. Cast iron parts are prone to rust when exposed to the air for a long time. Cast iron plates with rust must be derusted before they can continue to be used.
[0003] Traditional iron rust removal equipment needs to turn over and grind the iron parts repeatedly because the iron parts have multiple surfaces. The operation is cumbersome, time-consuming and labor-intensive, resulting in low rust removal efficiency and long processing time. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In order to solve the above problems in the prior art, the utility model provides an iron rust removal device, which can better remove rust from iron parts, reduce the reciprocating times of iron parts, improve the rust removal efficiency of iron parts, shorten the processing time, and save time and labor.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0008] An iron rust removal device comprises a processing chamber, a processing mechanism, a moving assembly and a flip grab assembly, wherein the processing mechanism is arranged inside the processing chamber, the moving assembly is installed on the top of the processing chamber, and the moving assembly is drivingly connected to the flip grab assembly;
[0009] The flip grabbing assembly includes a left mounting arm, a right mounting arm, a rotation drive assembly and a rotation clamping assembly. The left mounting arm and the right mounting arm are both connected to the moving assembly. A grabbing gap is provided between the left mounting arm and the right mounting arm. The rotation drive assembly is provided on the left mounting arm, and the rotation clamping assembly is provided on the right mounting arm.
[0010] Furthermore, the moving assembly includes a sliding rail, a screw rod, a first rotating drive member and a slider, the sliding rail is installed on the top of the processing chamber, the lower part of the sliding rail is rotatably connected to the screw rod, the first rotating drive member is drivingly connected to the screw rod, the upper part of the slider is sleeved on the outside of the screw rod and is slidably connected to the sliding rail, one side of the lower part of the slider is fixedly connected to the left mounting arm, and the other side of the lower part of the slider is fixedly connected to the right mounting arm.
[0011] Furthermore, the rotation drive assembly includes a second rotation drive member and a drive disk, the second rotation drive member is connected to the left mounting arm, the drive disk is arranged on one side of the gripping gap, and the second rotation drive member is rotationally drivenly connected to the drive disk.
[0012] Furthermore, the rotating clamping assembly includes a first linear drive member and a rotating disk, the first linear drive member is connected to the right mounting arm, the rotating disk is arranged on the other side of the grasping gap, and the first linear drive member is linearly driven and connected to the rotating disk.
[0013] Furthermore, the processing mechanism includes a side processing component and a bottom processing component. The side processing components are arranged on both sides of the processing chamber, and the bottom processing component is arranged at the bottom of the processing chamber. The bottom processing component and the side processing component are arranged alternately.
[0014] Furthermore, the side processing component includes an adjustment component, a rotating roller, a first grinding piece and a third rotating driving component. The adjustment component is connected to the processing chamber, the rotating roller is arranged inside the processing chamber, the rotating roller is rotatably connected to the adjustment component, the outer surface of the rotating roller is evenly provided with the first grinding piece, and the third rotating driving component is drivingly connected to the rotating roller.
[0015] Furthermore, the adjustment assembly includes a sliding member and a second linear drive member, the side wall of the processing chamber is provided with a slide groove, the middle part of the sliding member is slidably connected to the slide groove, one end of the second linear drive member is detachably connected to the outer surface of the processing chamber, the other end of the second linear drive member is linearly driven connected to one side of the sliding member, and the rotating roller is rotatably connected to the other side of the sliding member.
[0016] Furthermore, the bottom processing component includes a fourth rotating drive member, a grinding disc and a second grinding member. The bottom of the fourth rotating drive member is installed inside the processing chamber, the top of the fourth rotating drive member is connected to the lower driving force of the grinding disc, and a plurality of the second grinding members are evenly arranged on the upper part of the grinding disc.
[0017] Furthermore, it also includes a PLC controller, which is electrically connected to the processing mechanism, the moving component and the flipping and grasping component respectively.
[0018] (III) Beneficial effects
[0019] The beneficial effect of the utility model is that when it is necessary to remove rust from the iron parts during the actual iron parts processing, the iron parts can be placed in the grasping gap, and then the rotating clamping assembly is operated, so that the rotating clamping assembly and the rotating driving assembly cooperate with each other to grasp the iron parts, and then the moving assembly is operated, so that the moving assembly drives the iron parts into the processing bin, and then the iron parts are polished and rust-removed through the processing mechanism, and at the same time, the rotating driving assembly drives the iron parts to be turned over, so that the iron parts are polished more fully, thereby better removing rust from the iron parts, reducing the number of reciprocating times of the iron parts, improving the rust removal efficiency of the iron parts, shortening the processing time, and saving time and labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The overall structural diagram of the iron rust removal device according to the embodiment of the utility model;
[0021] Figure 2 It is a side view of the overall structure of the iron rust removal device according to an embodiment of the utility model;
[0022] Figure 3 It is a front view of the overall structure of the iron rust removal device according to an embodiment of the utility model;
[0023] Figure 4 This is a cross-sectional view of the overall structure of the iron rust removal device according to an embodiment of the utility model;
[0024] [Description of Reference Numerals]
[0025] Sliding track 1, processing chamber 2, sliding member 3, second linear drive member 4, first rotating drive member 5, bottom processing assembly 6, right mounting arm 7, rotating clamping assembly 8, left mounting arm 9, rotating drive assembly 10, slider 11, first grinding member 12, third rotating drive member 13, screw 14, fourth rotating drive member 601, grinding disk 602, second grinding member 603, rotating disk 801, first linear drive member 802, second rotating drive member 1001, driving disk 1002. DETAILED DESCRIPTION
[0026] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.
[0027] Please refer to Figures 1 to 4 As shown, an iron rust removal device of the utility model comprises a processing chamber 2, a processing mechanism, a moving assembly and a flip grab assembly, wherein the processing chamber 2 is provided with the processing mechanism, the top of the processing chamber 2 is provided with the moving assembly, and the moving assembly is drivingly connected with the flip grab assembly;
[0028] The flipping and grabbing assembly includes a left mounting arm 9, a right mounting arm 7, a rotation driving assembly 10 and a rotation clamping assembly 8. The left mounting arm 9 and the right mounting arm 7 are both connected to the moving assembly. A grabbing gap is provided between the left mounting arm 9 and the right mounting arm 7. The rotation driving assembly 10 is provided on the left mounting arm 9, and the rotation clamping assembly 8 is provided on the right mounting arm 7.
[0029] The working principle of the utility model is as follows: when it is necessary to remove rust from the iron parts during the actual iron processing process, the iron parts can be placed in the grabbing gap, and then the rotating clamping component 8 is operated, so that the rotating clamping component 8 and the rotating driving component 10 cooperate with each other to grab the iron parts, and then the moving component is operated, so that the moving component drives the iron parts into the processing bin 2, and then the iron parts are polished and rust-removed through the processing mechanism, and at the same time, the rotating driving component 10 drives the iron parts to be turned over, so that the iron parts can be polished more fully.
[0030] Furthermore, the moving assembly includes a sliding rail 1, a screw rod 14, a first rotating drive member 5 and a slider 11, the sliding rail 1 is installed on the top of the processing chamber 2, the lower part of the sliding rail 1 is rotatably connected to the screw rod 14, the first rotating drive member 5 is drivingly connected to the screw rod 14, the upper part of the slider 11 is sleeved on the outside of the screw rod 14 and is slidably connected to the sliding rail 1, one side of the lower part of the slider 11 is fixedly connected to the left mounting arm 9, and the other side of the lower part of the slider 11 is fixedly connected to the right mounting arm 7.
[0031] From the above description, it can be seen that when it is necessary to drive the iron piece to move, the first rotating drive member 5 can be operated, so that the first rotating drive member 5 drives the screw rod 14 to rotate, and the screw rod 14 drives the slider 11 to slide on the sliding rail 1, and at the same time, the slider 11 drives the iron piece into the processing chamber 2 through the rotating drive assembly 10 and the rotating clamping assembly 8.
[0032] Furthermore, the rotation drive assembly 10 includes a second rotation drive member 1001 and a drive disk 1002, the second rotation drive member 1001 is connected to the left mounting arm 9, the drive disk 1002 is arranged on one side of the gripping gap, and the second rotation drive member 1001 is rotationally drivenly connected to the drive disk 1002.
[0033] From the above description, it can be seen that when it is necessary to drive the iron piece to flip, the second rotating driving member 1001 can be operated so that the second rotating driving member 1001 drives the iron piece to flip through the driving disk 1002.
[0034] Furthermore, the rotating clamping assembly 8 includes a first linear drive member 802 and a rotating disk 801, wherein the first linear drive member 802 is connected to the right mounting arm 7, and the rotating disk 801 is arranged on the other side of the grasping gap, and the first linear drive member 802 is linearly driven and connected to the rotating disk 801.
[0035] From the above description, it can be seen that when it is necessary to clamp the iron piece, the first linear drive member 802 can be operated to drive the rotating disk 801 to move, and the rotating disk 801 and the driving disk 1002 can cooperate with each other to clamp, and the rotating disk 801 cooperates with the iron piece to flip.
[0036] Furthermore, the processing mechanism includes a side processing component and a bottom processing component 6. The side processing components are arranged on both sides of the processing chamber 2, and the bottom processing component 6 is arranged at the bottom of the processing chamber 2. The bottom processing component 6 and the side processing component are arranged alternately.
[0037] From the above description, it can be seen that it is beneficial to grind the side of the iron piece through the side processing assembly and grind the bottom of the iron piece through the bottom processing assembly 6.
[0038] Furthermore, the side processing component includes an adjustment component, a rotating roller, a first grinding component 12 and a third rotating driving component 13. The adjustment component is connected to the processing chamber 2. The rotating roller is arranged inside the processing chamber 2. The rotating roller is rotatably connected to the adjustment component. The outer surface of the rotating roller is evenly provided with the first grinding component 12. The third rotating driving component 13 is drivingly connected to the rotating roller.
[0039] From the above description, it can be seen that it is helpful to adjust the grinding position by adjusting the component. When side grinding of the iron piece is required, the third rotating drive member 13 can be operated so that the third rotating drive member 13 drives the first grinding member 12 to grind and remove rust from the iron piece through the rotating roller.
[0040] Furthermore, the adjustment assembly includes a sliding member 3 and a second linear drive member 4, the side wall of the processing chamber 2 is provided with a slide groove, the middle part of the sliding member 3 is slidably connected to the slide groove, one end of the second linear drive member 4 is detachably connected to the outer surface of the processing chamber 2, the other end of the second linear drive member 4 is linearly driven connected to one side of the sliding member 3, and the rotating roller is rotatably connected to the other side of the sliding member 3.
[0041] From the above description, it can be seen that when the side grinding distance needs to be adjusted, the second linear drive member 4 can be operated to drive the sliding member 3 to slide on the sliding groove, and the position of the rotating roller can be adjusted through the sliding member 3.
[0042] Furthermore, the bottom processing component 6 includes a fourth rotating driving member 601, a grinding disc 602 and a second grinding member 603. The bottom of the fourth rotating driving member 601 is installed inside the processing chamber 2, and the top of the fourth rotating driving member 601 is connected to the lower driving connection of the grinding disc 602. A plurality of the second grinding members 603 are evenly arranged on the upper part of the grinding disc 602.
[0043] From the above description, it can be seen that when the iron piece needs to be bottom-ground, the fourth rotating driving member 601 can be operated to drive the second grinding member 603 to bottom-ground the iron piece through the grinding disc 602.
[0044] Furthermore, it also includes a PLC controller, which is electrically connected to the processing mechanism, the moving component and the flipping and grasping component respectively.
[0045] It can be seen from the above description that it is more convenient for the user to control the entire device.
[0046] Embodiment 1
[0047] Please refer to Figures 1 to 4 , a rust removal device for iron parts, comprising a processing chamber 2, a processing mechanism, a moving component and a flip grabbing component, wherein the processing chamber 2 is provided with the processing mechanism, the top of the processing chamber 2 is provided with the moving component, and the moving component is drivingly connected to the flip grabbing component;
[0048] The flip grab assembly includes a left mounting arm 9, a right mounting arm 7, a rotation drive assembly 10 and a rotation clamping assembly 8. The left mounting arm 9 and the right mounting arm 7 are both connected to the moving assembly. A grabbing gap is provided between the left mounting arm 9 and the right mounting arm 7. The left mounting arm 9 is provided with the rotation drive assembly 10, and the right mounting arm 7 is provided with the rotation clamping assembly 8.
[0049] The moving assembly includes a sliding track 1, a screw rod 14, a first rotating driving member 5 and a slider 11. The sliding track 1 is installed on the top of the processing chamber 2 and is welded. The lower part of the sliding track 1 is rotatably connected to the screw rod 14. The first rotating driving member 5 is drivingly connected to the screw rod 14. The upper part of the slider 11 is sleeved on the outside of the screw rod 14 and is slidably connected to the sliding track 1. One side of the lower part of the slider 11 is fixedly connected to the left mounting arm 9 and is welded. The other side of the lower part of the slider 11 is fixedly connected to the right mounting arm 7 and is welded.
[0050] The top of the processing chamber 2 is provided with an avoidance groove, and the sliding block 11 is movably connected to the avoidance groove;
[0051] The first rotating driving member 5 is a reduction motor;
[0052] The rotation drive assembly 10 includes a second rotation drive member 1001 and a drive disk 1002, wherein the second rotation drive member 1001 is connected to the left mounting arm 9, and the drive disk 1002 is disposed at one side of the gripping gap, and the second rotation drive member 1001 is rotationally drivenly connected to the drive disk 1002;
[0053] The second rotating driving member 1001 is a reduction motor;
[0054] The rotating clamping assembly 8 comprises a first linear driving member 802 and a rotating disk 801, wherein the first linear driving member 802 is connected to the right mounting arm 7, and the rotating disk 801 is arranged at the other side of the grabbing gap, and the first linear driving member 802 is linearly drivingly connected to the rotating disk 801;
[0055] The first linear driving member 802 is a hydraulic cylinder;
[0056] The rotating disk 801 is rotatably connected to the first linear driving member 802;
[0057] The rotating disk 801 and the driving disk 1002 are located on the same axis;
[0058] The processing mechanism includes a side processing assembly and a bottom processing assembly 6. The side processing assemblies are disposed oppositely on both sides of the processing chamber 2. The bottom processing assembly 6 is disposed at the bottom of the processing chamber 2. The bottom processing assembly 6 and the side processing assembly are disposed alternately.
[0059] The side processing assembly is horizontally arranged, and the bottom processing assembly 6 is vertically arranged, which is conducive to rust removal of iron parts at more angles, making the rust removal of iron parts more thorough;
[0060] The side processing assembly includes an adjustment assembly, a rotating roller, a first grinding member 12 and a third rotating driving member 13, wherein the adjustment assembly is connected to the processing chamber 2, the rotating roller is arranged inside the processing chamber 2, the rotating roller is rotatably connected to the adjustment assembly, the outer surface of the rotating roller is evenly provided with the first grinding member 12, and the third rotating driving member 13 is drivingly connected to the rotating roller;
[0061] The third rotating driving member 13 is a three-phase motor;
[0062] The adjustment assembly includes a sliding member 3 and a second linear driving member 4. A sliding groove is provided on the side wall of the processing chamber 2. The middle part of the sliding member 3 is slidably connected to the sliding groove. One end of the second linear driving member 4 is detachably connected to the outer surface of the processing chamber 2 by a bolt. The other end of the second linear driving member 4 is linearly driven and connected to one side of the sliding member 3. The rotating roller is rotatably connected to the other side of the sliding member 3.
[0063] The second linear drive member 4 is an electric cylinder;
[0064] The bottom processing assembly 6 includes a fourth rotating driving member 601, a grinding disc 602 and a second grinding member 603. The bottom of the fourth rotating driving member 601 is installed inside the processing chamber 2. The top of the fourth rotating driving member 601 is drivingly connected to the bottom of the grinding disc 602. A plurality of the second grinding members 603 are evenly arranged on the upper part of the grinding disc 602.
[0065] The first grinding piece 12 and the second grinding piece 603 are both made of steel wire brushes;
[0066] The fourth rotating driving member 601 adopts a three-phase motor;
[0067] It also includes a PLC controller, which is electrically connected to the processing mechanism, the moving component and the flipping and grabbing component respectively;
[0068] The PLC controller model is DATA-7311, and the PLC controller is electrically connected to the first rotating drive member 5, the second rotating drive member 1001, the third rotating drive member 13, the fourth rotating drive member 601, the first linear drive member 802 and the second linear drive member 4 respectively.
[0069] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, special-shaped parts can be customized according to the description and the drawings, and the specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0070] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A rust removal device for iron parts, characterized in that: It comprises a processing chamber, a processing mechanism, a moving component and a flipping and grabbing component. The processing mechanism is arranged inside the processing chamber, the moving component is installed on the top of the processing chamber, and the moving component is drivingly connected to the flipping and grabbing component. The flip grabbing assembly includes a left mounting arm, a right mounting arm, a rotation drive assembly and a rotation clamping assembly. The left mounting arm and the right mounting arm are both connected to the moving assembly. A grabbing gap is provided between the left mounting arm and the right mounting arm. The rotation drive assembly is provided on the left mounting arm, and the rotation clamping assembly is provided on the right mounting arm.
2. The iron rust removal device according to claim 1, characterized in that: The moving assembly includes a sliding rail, a screw rod, a first rotating drive member and a slider. The sliding rail is installed on the top of the processing chamber. The lower part of the sliding rail is rotatably connected to the screw rod. The first rotating drive member is drivingly connected to the screw rod. The upper part of the slider is sleeved on the outside of the screw rod and is slidably connected to the sliding rail. One side of the lower part of the slider is fixedly connected to the left mounting arm, and the other side of the lower part of the slider is fixedly connected to the right mounting arm.
3. The iron rust removal device according to claim 2, characterized in that: The rotation drive assembly includes a second rotation drive member and a drive disk, the second rotation drive member is connected to the left mounting arm, the drive disk is arranged on one side of the grabbing gap, and the second rotation drive member is rotationally drivenly connected to the drive disk.
4. The iron rust removal device according to claim 3, characterized in that: The rotating clamping assembly includes a first linear drive member and a rotating disk, wherein the first linear drive member is connected to the right mounting arm, the rotating disk is arranged on the other side of the grabbing gap, and the first linear drive member is linearly driven to the rotating disk.
5. The iron rust removal device according to claim 1, characterized in that: The processing mechanism comprises a side processing assembly and a bottom processing assembly. The side processing assemblies are arranged opposite to each other on both sides of the processing chamber, and the bottom processing assembly is arranged at the bottom of the processing chamber. The bottom processing assembly and the side processing assembly are arranged alternately.
6. The iron rust removal device according to claim 5, characterized in that: The side processing component includes an adjustment component, a rotating roller, a first grinding piece and a third rotating driving component. The adjustment component is connected to the processing chamber. The rotating roller is arranged inside the processing chamber. The rotating roller is rotatably connected to the adjustment component. The outer surface of the rotating roller is evenly provided with the first grinding piece. The third rotating driving component is drivingly connected to the rotating roller.
7. The iron rust removal device according to claim 6, characterized in that: The adjustment assembly includes a sliding member and a second linear driving member. The side wall of the processing chamber is provided with a sliding groove. The middle part of the sliding member is slidably connected to the sliding groove. One end of the second linear driving member is detachably connected to the outer surface of the processing chamber. The other end of the second linear driving member is linearly driven to one side of the sliding member. The rotating roller is rotatably connected to the other side of the sliding member.
8. The iron rust removal device according to claim 7, characterized in that: The bottom processing assembly includes a fourth rotating drive member, a grinding disc and a second grinding member. The bottom of the fourth rotating drive member is installed inside the processing chamber, the top of the fourth rotating drive member is connected to the lower driving force of the grinding disc, and a plurality of the second grinding members are evenly arranged on the upper part of the grinding disc.
9. The iron rust removal device according to claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to the processing mechanism, the moving component and the flipping and grabbing component respectively.