Preparation device for preventing waste leakage of optical film

By designing a preparation device for preventing waste from optical films, the identification mechanism and marking mechanism are used to color mark the poor waste of optical films, the problem of waste leakage in optical film processing is solved, the processing quality and dimensional stability are improved, and Improves the practicality of the device.

CN222494500UActive Publication Date: 2025-02-18WUHAN GUANJIA NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420258138.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-02-18
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

During the processing of optical films, waste leakage is prone to occur, especially poor waste that is transparent and difficult to distinguish is difficult to detect, resulting in unstable optical film size.

Method used

Design a preparation device for preventing waste from optical films, and realize the colored marking function of the poor waste of optical films by setting up a marking mechanism and marking mechanism. The device includes a transmission roller, a marking tape, a cutting head and a cylinder. The marking tape is cut through the cutting head and pasted onto the optical film to identify the location of the waste material, so as to avoid misses during subsequent cuffing.

Benefits of technology

It effectively avoids waste leakage in the optical film during the sleeve cutting process, improves processing quality, ensures the stability of the optical film size, and adapts to waste materials of different shapes through the replaceable cutting head, improving the practicality of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222494500U_ABST
    Figure CN222494500U_ABST
Patent Text Reader

Abstract

The utility model discloses an optical film waste leakage prevention preparation device which comprises two side plates, the two side plates are symmetrically distributed front and back, supporting legs are installed at the lower ends of the side plates, a horizontal plate is jointly installed between the two side plates, and two sets of conveying rollers are jointly installed between the two side plates. The two sets of conveying rollers are symmetrically distributed left and right with the horizontal plate as the center, an optical film is arranged at the upper end of the horizontal plate, a vertical plate is installed at the upper end of the side plate on the rear side, an identification mechanism is arranged at the front end of the vertical plate, a top plate is installed at the upper end of the vertical plate, and a marking mechanism is arranged at the lower end of the top plate. By arranging the marking mechanism and the marking mechanism, the colored marking function of bad optical film waste is achieved, waste leakage is avoided, the positioning and marking effects are achieved, the machining quality is improved, the position of a cutting head can be adjusted according to the position of the waste, cutting heads of different shapes can be replaced according to the shape of the waste, the structure is simple, and practicability is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of optical film equipment, in particular to a preparation device for optical film leakage prevention and waste prevention. Background Art

[0002] Optical films are everywhere in our lives, from precision optical equipment, display equipment to daily optical film applications; for example, glasses, digital cameras, various home appliances, or anti-counterfeiting technology on banknotes can all be called extensions of optical film technology applications. Without optical film technology as a development foundation, modern optoelectronics, communications or laser technology will not be able to develop, which also shows the importance of the development of optical film technology.

[0003] Optical thin film refers to a layer or multiple layers of electrolyte or metal film plated or coated on an optical element or independent substrate to change the transmittance of the spectrum, including the transmission, reflection, absorption, scattering, polarization and phase change of light. Therefore, higher requirements are placed on the die-cutting processing of raw materials, such as common defective types: bubbles, burrs, scratches, foreign matter, warping, leakage, etc. Because the raw material is transparent, it is difficult to find the leakage of waste. Therefore, we propose a preparation device for optical film leakage prevention. By marking the transparent and difficult-to-identify defective waste with color, it is convenient for the optical film to be cut, avoid leakage and play a positioning mark role, and ensure the stability of the optical film size. Utility Model Content

[0004] The main purpose of the utility model is to provide a preparation device for optical film to prevent leakage and waste, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A device for preparing an optical film to prevent leakage and waste comprises a side panel, wherein two side panels are provided, and the two side panels are symmetrically distributed front to back, a supporting leg is installed at the lower end of the side panel, a horizontal panel is installed between the two side panels, and two groups of transmission rollers are installed between the two side panels, and the two groups of transmission rollers are symmetrically distributed left to right with the horizontal panel as the center, an optical film is provided at the upper end of the horizontal panel, a vertical panel is installed at the upper end of the rear side panel, an identification mechanism is provided at the front end of the vertical panel, a top panel is installed at the upper end of the vertical panel, and a marking mechanism is provided at the lower end of the top panel.

[0007] Preferably, the marking mechanism includes a unwinding drum, a winding drum, a horizontal drum and a winding motor, the rear ends of the unwinding drum and the horizontal drum are movably connected to the front end of the vertical plate, the unwinding drum and the winding drum are horizontally arranged, two horizontal drums are provided, and the two horizontal drums are located below the unwinding drum, the front end of the winding motor is fixedly connected to the rear end of the vertical plate, the output end of the winding motor passes through the vertical plate and is fixedly connected to the rear end of the winding drum, the outer surfaces of the unwinding drum, the winding drum and the horizontal drum are jointly sleeved with a marking tape, the winding drum is driven to rotate by the output end of the winding motor, and the marking tape is wound up by the winding drum, the color of the marking tape is preferably yellow, and the two horizontal drums are horizontally arranged.

[0008] Preferably, the marking mechanism includes a linear motor module, the upper end of the linear motor module is fixedly connected to the lower end of the top plate, the output end of the linear motor module is installed with a fixed plate, the four corners of the lower end of the fixed plate are installed with guide columns, the four guide columns are commonly interspersed and movably connected with a movable plate, the lower end of the fixed plate is installed with a cylinder, the output end of the cylinder is fixedly connected to the upper end of the movable plate, the lower end of the movable plate is provided with a marking head assembly, the linear motor module is used to adjust the front and rear positions of the cutting head, the movable plate is driven to rise and fall by the extension or contraction of the output end of the cylinder, the guide column is contracted to play a guiding role, and the stability of the movable plate during lifting and lowering is improved.

[0009] Preferably, the marking head assembly includes a threaded tube, the upper end of the threaded tube is fixedly connected to the lower end of the movable plate, the lower end of the threaded tube is threadedly connected to an extension rod, and the lower end of the extension rod is equipped with a cutting head. The installation of the cutting head is achieved through the threaded tube and the extension rod, and the cutting head can be replaced.

[0010] Preferably, the cutting head is located directly above the marking tape, and the optical film is located below the marking tape.

[0011] Preferably, the sum of the lengths of the extension rod and the guide column is greater than the vertical distance from the fixed plate to the horizontal plate.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The utility model discloses a preparation device for preventing leakage and waste of optical film, which realizes the colored marking function of defective waste of optical film by setting a marking mechanism and a marking mechanism. Before the optical film is cut, the optical film is first transported to the horizontal plate by a transmission roller, and then the cylinder output end is extended to drive the movable plate to descend, and the movable plate drives the cutting head to descend, and the marking tape of the part is cut by the cutting head, and the marking tape is pressed on the surface of the optical film to mark the position of the waste in the optical film, and then the cylinder output end is reset, and the winding motor drives the winding drum to rotate, so that the uncut marking tape moves to the bottom of the cutting head, which is convenient for the next marking. By sticking the marking tape, the omission of the optical film in the subsequent cutting is effectively avoided, and the processing quality is improved;

[0014] 2. The utility model provides an optical film leakage prevention and waste preparation device, which makes the lower part of the marking tape horizontal by means of two horizontally arranged horizontal cylinders, thereby ensuring that the marking tape maintains the maximum contact area with the cutting head;

[0015] 3. The utility model provides a preparation device for preventing leakage and waste of optical film, and a threaded tube and an extension rod are provided to install the cutting head, so that the cutting head can be replaced, and the cutting head relative to the shape of the optical film waste can be rotated according to the shape of the optical film waste, thereby improving the practicality;

[0016] 4. The utility model provides an optical film leakage-proof waste preparation device, in which a linear motor module is provided to adjust the position of the cutting head, so that the device can be adjusted according to the specific waste position of the optical film, thereby improving the practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a device for preparing an optical film to prevent leakage and waste according to the utility model;

[0018] Figure 2 It is a schematic diagram of the overall structure of a marking mechanism of a preparation device for preventing leakage and waste of optical films according to the utility model;

[0019] Figure 3 It is a schematic diagram of the overall structure of a marking mechanism of a preparation device for preventing leakage and waste of optical films according to the utility model;

[0020] Figure 4 It is a schematic diagram of the overall structure of a marking mechanism of a preparation device for preventing leakage and waste of optical films according to the utility model;

[0021] Figure 5 The utility model is a schematic diagram of the overall structure of a marking head assembly of a device for preparing an optical film to prevent leakage and waste.

[0022] In the figure: 1. side panel; 2. supporting leg; 3. horizontal panel; 4. transmission roller; 5. optical film; 6. vertical panel; 7. marking mechanism; 8. top panel; 9. marking mechanism; 21. unwinding drum; 22. rewinding drum; 23. horizontal drum; 24. marking tape; 25. rewinding motor; 31. linear motor module; 32. fixed plate; 33. guide column; 34. movable plate; 35. cylinder; 36. marking head assembly; 41. threaded pipe; 42. extension rod; 43. cutting head. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] like Figure 1-5 As shown, a preparation device for preventing leakage and waste of optical film includes side panels 1. Two side panels 1 are provided, and the two side panels 1 are symmetrically distributed front to back. Support legs 2 are installed at the lower ends of the side panels 1. A horizontal plate 3 is installed between the two side panels 1. Two groups of transmission rollers 4 are installed between the two side panels 1. The two groups of transmission rollers 4 are symmetrically distributed left to right with the horizontal plate 3 as the center. An optical film 5 is arranged on the upper end of the horizontal plate 3. A vertical plate 6 is installed on the upper end of the rear side panel 1. An identification mechanism 7 is arranged at the front end of the vertical plate 6. A top plate 8 is installed on the upper end of the vertical plate 6. A marking mechanism 9 is arranged at the lower end of the top plate 8.

[0027] The marking mechanism 7 includes a unwinding drum 21, a winding drum 22, a horizontal drum 23 and a winding motor 25. The rear ends of the unwinding drum 21 and the horizontal drum 23 are movably connected to the front end of the vertical plate 6. The unwinding drum 21 and the winding drum 22 are horizontally arranged. There are two horizontal drums 23, and the two horizontal drums 23 are both located below the unwinding drum 21. The front end of the winding motor 25 is fixedly connected to the rear end of the vertical plate 6. The output end of the winding motor 25 passes through the vertical plate 6 and is fixedly connected to the rear end of the winding drum 22. The outer surfaces of the unwinding drum 21, the winding drum 22 and the horizontal drum 23 are jointly sleeved with a marking tape 24. The winding drum 22 is driven to rotate by the output end of the winding motor 25, and the marking tape 24 is wound by the winding drum 22. The color of the marking tape 24 is yellow, and the two horizontal drums 23 are horizontally arranged.

[0028] The marking mechanism 9 includes a linear motor module 31, the upper end of the linear motor module 31 is fixedly connected to the lower end of the top plate 8, a fixed plate 32 is installed at the output end of the linear motor module 31, guide columns 33 are installed at the four corners of the lower end of the fixed plate 32, and the four guide columns 33 are interspersed and movably connected with a movable plate 34, a cylinder 35 is installed at the lower end of the fixed plate 32, the output end of the cylinder 35 is fixedly connected to the upper end of the movable plate 34, and a marking head assembly 36 is provided at the lower end of the movable plate 34. The linear motor module 31 is used to adjust the front and rear positions of the cutting head 43, and the movable plate 34 is driven to rise and fall by the extension or contraction of the output end of the cylinder 35. The guide column 33 is contracted to play a guiding role, thereby improving the stability of the movable plate 34 when it is raised and lowered.

[0029] The marking head assembly 36 includes a threaded tube 41, the upper end of the threaded tube 41 is fixedly connected to the lower end of the movable plate 34, the lower end of the threaded tube 41 is threadedly connected to an extension rod 42, and the lower end of the extension rod 42 is installed with a cutting head 43. The installation of the cutting head 43 is achieved through the threaded tube 41 and the extension rod 42, and the cutting head 43 can be replaced.

[0030] The cutting head 43 is located directly above the marking tape 24 , and the optical film 5 is located below the marking tape 24 .

[0031] The sum of the lengths of the extension rod 42 and the guide column 33 is greater than the vertical distance from the fixed plate 32 to the horizontal plate 3 .

[0032] It should be noted that the utility model is a preparation device for preventing optical film from leaking and being wasted. The colored marking function of defective optical film waste is realized by setting an identification mechanism 7 and a marking mechanism 9. Before the optical film is cut, the optical film 5 is first transported to the horizontal plate 3 by the transmission roller 4, and then the output end of the cylinder 35 is extended and drives the movable plate 34 to descend. The movable plate 34 drives the cutting head 43 to descend, and a part of the marking tape 24 is cut by the cutting head 43, and the marking tape 24 is pressed on the surface of the optical film 5 to mark the position of the waste in the optical film 5. Then the output end of the cylinder 35 is reset, and the winding motor 25 drives the winding drum 22 to rotate, so that the uncut marking tape 24 moves to the position under the cutting head 43. The marking tape 24 is convenient for the next marking. The omission of the optical film 5 during the subsequent cutting can be effectively avoided by sticking the marking tape 24, thereby improving the processing quality. The two horizontal cylinders 23 are arranged horizontally so that the lower part of the marking tape 24 is in a horizontal state, thereby ensuring that the marking tape 24 and the cutting head 43 maintain the maximum contact area. The threaded tube 41 and the extension rod 42 are arranged to install the cutting head 43, so that the cutting head 43 can be replaced, and it is convenient to rotate the cutting head 43 relative to the shape according to the shape of the waste optical film 5, thereby improving the practicality. The linear motor module 31 is arranged to adjust the position of the cutting head 43, so it is convenient to adjust according to the specific waste position of the optical film 5, thereby improving the practicality.

[0033] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for preparing an optical film to prevent leakage and waste, comprising a side plate (1), characterized in that: The side panels (1) are provided with two, and the two side panels (1) are symmetrically distributed front to back, and the lower end of the side panels (1) is installed with a supporting leg (2), and a horizontal panel (3) is installed between the two side panels (1), and two groups of transmission rollers (4) are installed between the two side panels (1), and the two groups of transmission rollers (4) are symmetrically distributed left to right with the horizontal panel (3) as the center, and an optical film (5) is arranged at the upper end of the horizontal panel (3), and a vertical panel (6) is installed at the upper end of the rear side side panel (1), and a marking mechanism (7) is arranged at the front end of the vertical panel (6), and a top panel (8) is installed at the upper end of the vertical panel (6), and a marking mechanism (9) is arranged at the lower end of the top panel (8).

2. The device for preparing an optical film to prevent leakage and waste according to claim 1, characterized in that: The marking mechanism (7) comprises a reel (21), a reel (22), a horizontal drum (23) and a reeling motor (25); the rear ends of the reel (21) and the rear ends of the horizontal drum (23) are both movably connected to the front end of the vertical plate (6); the reel (21) and the reel (22) are arranged horizontally; two horizontal drums (23) are arranged, and the two horizontal drums (23) are both located below the reel (21); the front end of the reeling motor (25) is fixedly connected to the rear end of the vertical plate (6); the output end of the reeling motor (25) passes through the vertical plate (6) and is fixedly connected to the rear end of the reel (22); and the outer surfaces of the reel (21), the reel (22) and the horizontal drum (23) are commonly sleeved with a marking tape (24).

3. The optical film leakage-proof and waste-proof preparation device according to claim 2, characterized in that: The marking mechanism (9) comprises a linear motor module (31), the upper end of the linear motor module (31) is fixedly connected to the lower end of the top plate (8), a fixed plate (32) is installed at the output end of the linear motor module (31), guide columns (33) are installed at the four corners of the lower end of the fixed plate (32), the four guide columns (33) are interlaced and movably connected with a movable plate (34), a cylinder (35) is installed at the lower end of the fixed plate (32), the output end of the cylinder (35) is fixedly connected to the upper end of the movable plate (34), and a marking head assembly (36) is arranged at the lower end of the movable plate (34).

4. The device for preparing an optical film to prevent leakage and waste according to claim 3, characterized in that: The marking head assembly (36) comprises a threaded tube (41), the upper end of the threaded tube (41) is fixedly connected to the lower end of the movable plate (34), the lower end of the threaded tube (41) is threadedly connected to an extension rod (42), and the lower end of the extension rod (42) is equipped with a cutting head (43).

5. The device for preparing an optical film to prevent leakage and waste according to claim 4, characterized in that: The cutting head (43) is located directly above the marking tape (24), and the optical film (5) is located below the marking tape (24).

6. The device for preparing an optical film to prevent leakage and waste according to claim 5, characterized in that: The sum of the lengths of the extension rod (42) and the guide column (33) is greater than the vertical distance from the fixed plate (32) to the horizontal plate (3).