Plastic extruder for plastic sheet processing

By designing the vibration structure of the hopper and the filtration and purification system of the air purification box in the plastic extruder, the problems of material accumulation, uneven melting and odor purification are solved, and more efficient plastic sheet processing and safer work are achieved environment.

CN222495301UActive Publication Date: 2025-02-18TIANJIN LONGHUA PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202420994176.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-18
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

Existing plastic extruders are prone to stacking when filling materials, and the melting time is long. When the melting temperature is not high enough, it is easy to cause uneven melting, and it is impossible to purify the odor emitted by the plastic sheets, affecting the health of workers.

Method used

A plastic extruder was designed, including a divide hopper and an air purification box. The hopper avoids material accumulation through a vibrating motor and movable guide groove structure, and the air purification box purifies the odor of the plastic sheet through a pumping fan, activated carbon filter plate and adsorption cotton filter plate.

Benefits of technology

It effectively avoids the accumulation and agglomeration of materials during fillers, ensures uniform melting of materials, and reduces the harm to workers' health by purifying the odor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic extruder for plastic sheet processing, which relates to the technical field of plastic extruders, and comprises an injection molding base, the outer surface of the upper end of the injection molding base is connected with a heating bin through bolts, the middle of the heating bin is detachably connected with a conveying charging barrel, the outer wall of the conveying charging barrel is welded with a feed hopper, and the feed hopper is connected with the injection molding base through bolts. A material distributing hopper is installed above the feeding hopper, and an extrusion die box is detachably connected to the outer surface of the front end of the conveying charging barrel. According to the plastic extruder for plastic sheet processing, the air purification box is installed above the roller frame, when the air purification box is used, odor emitted by plastic sheets can be extracted through an air extraction fan in the air purification box, then gas can be filtered and purified through an activated carbon filter plate and an adsorption cotton filter plate, and therefore the air purification effect is improved. The harm of harmful gas to the human body can be reduced, and the exhaust fan, the activated carbon filter plate and the adsorption cotton filter plate can be conveniently detached through the positioning rod and the positioning block, so that the device is relatively convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of full-automatic filling machines, in particular to a plastic extruder for processing plastic sheets. Background Art

[0002] Plastic sheet refers to the material used to produce disposable plastic cups, plates, bowls, dishes, boxes and other thermoformed products. It is widely used in the packaging of food, vegetables, fruits, beverages, dairy products, industrial parts and other fields. In the processing of plastic sheets, a plastic extruder is needed to extrude the hot melt material, shape it through a model, and then level it and cool it down through rollers. However, the existing plastic extruders have certain inconveniences when used.

[0003] A plastic extruder for processing plastic sheets is disclosed in Chinese utility model patent application number: CN202020034012.7. When in use, the plastic sheet is extruded by the extruder body, and the sheet enters between the lower pressure roller and the upper pressure roller. The telescopic member pushes the lower pressure roller upward to move the sheet close to the upper pressure roller. The upper pressure roller drives the sheet to move under the action of the driving motor. At the same time, the water tank in the cooling mechanism supplies water, and the water in the water tank is pumped into the first cavity and the second cavity through the water inlet pipe and the rotating joint respectively through the first circulation pump, and then discharged from the water outlet pipe on the other side of the first cavity and the second cavity and flows back into the water tank. The lower pressure roller and the upper pressure roller are cooled by circulating water cooling, thereby taking away the heat of the sheet between the lower pressure roller and the upper pressure roller, and the plastic sheet is quickly cooled. The heat exchanger performs heat exchange treatment on the water tank in real time, and the cooling liquid is cooled by the second circulation pump The circulation flows through the water tank and the heat exchanger, and the water in the water tank is cooled in real time to ensure that the water temperature can cool the processed plastic sheet in real time to ensure the cooling effect. At the same time, the cooled sheet is further cooled by air when passing over the fan. The plastic sheet is cooled twice and quickly cooled and shaped to avoid deformation due to residual heat. However, the plastic extruder cannot scatter the material when filling it. The material is prone to accumulation when filling it, and it takes a long time to melt. If the melting temperature is not high enough, it is easy to cause uneven melting. In addition, the plastic extruder cannot purify the odor emitted by the plastic sheet when cooling the molded plastic sheet. The molten plastic sheet will emit a pungent odor, which is easy to cause harm to the workers' health for a long time. For this reason, we propose a plastic extruder for plastic sheet processing. Utility Model Content

[0004] The main purpose of the utility model is to provide a plastic extruder for processing plastic sheets, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a plastic extruder for processing plastic sheets, comprising an injection molding base, the upper end outer surface of the injection molding base is connected to a heating bin by bolts, the middle part of the heating bin is detachably connected to a conveying barrel, the outer wall of the conveying barrel is welded with a feed hopper, a dividing hopper is installed above the feed hopper, the front end outer surface of the conveying barrel is detachably connected to an extrusion mold box, the outer surface of the end of the extrusion mold box away from the conveying barrel is detachably connected to a roller frame, the upper end outer surface of the roller frame is welded with an insert cylinder, and the upper part of the roller frame is installed An air purification box is installed, the outer wall of which is welded with a plug-in rod, the top outer surface of the air purification box is threadedly connected with a mesh cover, the middle part of the air purification box is provided with an exhaust fan, an activated carbon filter plate and an adsorption cotton filter plate, the exhaust fan is located above the activated carbon filter plate, the activated carbon filter plate is located above the adsorption cotton filter plate, a positioning block is welded on the inner wall of the air purification box, the outer walls of the exhaust fan, the activated carbon filter plate and the adsorption cotton filter plate are fixedly connected with a positioning rod, the middle part of the positioning block is movably connected with a top plate, and a second limit spring is fixedly connected between the top plate and the positioning block.

[0006] Preferably, a support rod and a vibration motor are welded to the outer wall of the distribution hopper, the support rods are located on both sides of the vibration motor, a movable guide groove is installed on the outer surface of one end of the support rod away from the distribution hopper, a movable slider is movably connected to the middle of the movable guide groove, a first limit spring is fixedly connected between the movable slider and the movable guide groove, and a hollow bulk material plate is welded to the inner wall of the distribution hopper.

[0007] Preferably, a frame is welded to the outer surface of one side of the injection molding base, the upper outer surface of the frame is detachably connected to a reduction box, the front end outer surface of the reduction box is detachably connected to a feeding motor, and the outer surface of one side of the roller frame is connected to a driving motor by bolts.

[0008] Preferably, the plug-in rod is fitted and connected with the insert cylinder, the number of the plug-in rods is two groups, a spiral feeding rod is installed in the middle of the conveying cylinder, and the bottom of the air purification box is a hollow structure.

[0009] Preferably, the support rod is connected to the top center of the movable slider, the first limit spring is located on both sides of the movable slider, and the outer surface of one end of the movable guide groove is fixedly connected to the outer wall of the feed hopper.

[0010] Preferably, a roller is installed in the middle of the roller frame, the output shaft of the drive motor is connected to one end of the roller, and the number of the drive motors is three groups.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] An air purification box is installed above the roller frame. When in use, the air purification box can extract the odor emitted by the plastic sheet through the internal exhaust fan, and then filter and purify the gas through the activated carbon filter plate and the adsorption cotton filter plate, which can reduce the harm of harmful gases to the human body, and the exhaust fan, the activated carbon filter plate and the adsorption cotton filter plate can be easily disassembled through the positioning rod and the positioning block, which is convenient for use; when in use, the dividing hopper can be fixedly installed on the movable slider in the movable guide groove through the support rod, and the dividing hopper is directly above the feed hopper, and then the dividing hopper can be vibrated by the vibration motor. At this time, the support rod is vibrated to drive the movable slider to move back and forth in the movable guide groove, and then the first limit spring will limit the movable slider, which can facilitate the hollow bulk plate in the dividing hopper to screen the material, spread the material, avoid accumulation and agglomeration of the material during filling, and ensure the melting effect of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a structural diagram of the material distribution hopper of the utility model;

[0015] Figure 3 This is the internal structure diagram of the material distribution hopper of the utility model;

[0016] Figure 4 This is a structural diagram of the air purification box of the utility model;

[0017] Figure 5 It is the structural diagram of the positioning block of the utility model.

[0018] In the figure: 1. Injection molding base; 2. Heating chamber; 3. Conveying barrel; 4. Frame; 5. Speed ​​reducer; 6. Feeding motor; 7. Feed hopper; 8. Distribution hopper; 9. Extrusion mold box; 10. Roller frame; 11. Driving motor; 12. Insertion barrel; 13. Air purification box; 14. Plug-in rod; 15. Net cover; 16. Support rod; 17. Vibration motor; 18. Movable guide groove; 19. Movable slider; 20. First limit spring; 21. Hollow bulk plate; 22. Exhaust fan; 23. Activated carbon filter plate; 24. Adsorption cotton filter plate; 25. Positioning block; 26. Positioning rod; 27. Top plate; 28. Second limit spring. DETAILED DESCRIPTION

[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0020] like Figure 1-5As shown, a plastic extruder for processing plastic sheets provided by an embodiment of the utility model comprises an injection molding base 1, the upper end outer surface of the injection molding base 1 is connected with a heating bin 2 by bolts, a conveying barrel 3 is detachably connected to the middle part of the heating bin 2, a feed hopper 7 is welded to the outer wall of the conveying barrel 3, a dividing hopper 8 is installed above the feed hopper 7, an extrusion mold box 9 is detachably connected to the front end outer surface of the conveying barrel 3, a roller frame 10 is detachably connected to the outer surface of the end of the extrusion mold box 9 away from the conveying barrel 3, an insert cylinder 12 is welded to the upper end outer surface of the roller frame 10, an air purification box 13 is installed above the roller frame 10, and the air purification box 13 A plug-in rod 14 is welded to the outer wall of the air purification box 13, a mesh cover 15 is threadedly connected to the outer surface of the top end of the air purification box 13, an exhaust fan 22, an activated carbon filter plate 23 and an adsorption cotton filter plate 24 are arranged in the middle of the air purification box 13, the exhaust fan 22 is located above the activated carbon filter plate 23, the activated carbon filter plate 23 is located above the adsorption cotton filter plate 24, a positioning block 25 is welded to the inner wall of the air purification box 13, the outer walls of the exhaust fan 22, the activated carbon filter plate 23 and the adsorption cotton filter plate 24 are fixedly connected with a positioning rod 26, the middle part of the positioning block 25 is movably connected with a top plate 27, and a second limit spring 28 is fixedly connected between the top plate 27 and the positioning block 25.

[0021] Specifically, in this embodiment, it includes an injection molding base 1, and the upper end outer surface of the injection molding base 1 is connected with a heating bin 2 by bolts. The heating bin 2 is mainly used to heat the plastic material. The middle part of the heating bin 2 is detachably connected with a conveying barrel 3, and the conveying barrel 3 can convey the material. The outer wall of the conveying barrel 3 is welded with a feeding hopper 7, and a dividing hopper 8 is installed above the feeding hopper 7. The front end outer surface of the conveying barrel 3 is detachably connected with an extrusion mold box 9, and the extrusion mold box 9 can facilitate the material to form a sheet. The outer surface of the end of the extrusion mold box 9 away from the conveying barrel 3 is detachably connected with a roller frame 10, and the upper end outer surface of the roller frame 10 is welded with an insert cylinder 12. An air purification box 13 is installed above the roller frame 10. When in use, the air purification box 13 can extract the odor emitted by the plastic sheet through the internal exhaust fan 22, and then the air can be cleaned through the activated carbon filter plate 23 and the adsorption cotton filter plate 24. The air filter 22 is located above the activated carbon filter plate 23, and the activated carbon filter plate 23 is located above the adsorption cotton filter plate 24. The inner wall of the air purification box 13 is welded with a plug-in rod 14, and the top outer surface of the air purification box 13 is threadedly connected with a mesh cover 15. The middle part of the air purification box 13 is provided with an exhaust fan 22, an activated carbon filter plate 23 and an adsorption cotton filter plate 24. The exhaust fan 22 is located above the activated carbon filter plate 23, and the activated carbon filter plate 23 is located above the adsorption cotton filter plate 24. The inner wall of the air purification box 13 is welded with a positioning block 25. The outer walls of the exhaust fan 22, the activated carbon filter plate 23 and the adsorption cotton filter plate 24 are all fixedly connected with a positioning rod 26. The middle part of the positioning block 25 is movably connected with a top plate 27, and a second limit spring 28 is fixedly connected between the top plate 27 and the positioning block 25.

[0022] The utility model provides a plastic extruder for processing plastic sheets, in which an air purification box 13 is installed above a roller frame 10. When in use, the air purification box 13 can extract the odor emitted by the plastic sheet through an internal exhaust fan 22, and then filter and purify the gas through an activated carbon filter plate 23 and an adsorption cotton filter plate 24, which can reduce the harm of harmful gases to the human body, and the exhaust fan 22, the activated carbon filter plate 23 and the adsorption cotton filter plate 24 can be easily disassembled through a positioning rod 26 and a positioning block 25, which is more convenient in use.

[0023] In one embodiment provided by the utility model, the outer wall of the sub-hopper 8 is welded with a support rod 16 and a vibration motor 17, the support rod 16 is located on both sides of the vibration motor 17, and a movable guide groove 18 is installed on the outer surface of one end of the support rod 16 away from the sub-hopper 8, and a movable slider 19 is movably connected to the middle of the movable guide groove 18, and a first limit spring 20 is fixedly connected between the movable slider 19 and the movable guide groove 18. A hollow bulk material plate 21 is welded on the inner wall of the sub-hopper 8, and the sub-hopper 8 can be fixedly installed on the movable guide groove 18 by the support rod 16 when in use. The movable slider 19 in the movable guide groove 18, and the dividing hopper 8 is directly above the feed hopper 7, and then the dividing hopper 8 can be vibrated by the vibration motor 17. At this time, the support rod 16 is vibrated to drive the movable slider 19 to move back and forth in the movable guide groove 18, and then the first limit spring 20 will limit the movable slider 19, which can facilitate the hollow bulk plate 21 in the dividing hopper 8 to screen the material, disperse the material, avoid accumulation and agglomeration of the material during filling, and ensure the melting effect of the material.

[0024] In another embodiment provided by the utility model, a frame 4 is welded to the outer surface of one side of the injection molding base 1, a reduction box 5 is detachably connected to the outer surface of the upper end of the frame 4, a feeding motor 6 is detachably connected to the outer surface of the front end of the reduction box 5, and a driving motor 11 is connected to the outer surface of one side of the roller frame 10 by bolts. The feeding motor 6 is mainly used to drive a spiral feed rod when in use, so that the spiral feed rod can transport materials.

[0025] In another embodiment provided by the utility model, the plug-in rod 14 is fitted and connected with the insert tube 12, the number of the plug-in rod 14 is two groups, a spiral feed rod is installed in the middle of the conveying barrel 3, the bottom of the air purification box 13 is a hollow structure, and the insert tube 12 can facilitate the plug-in of the plug-in rod 14, which can facilitate the fixed installation of the air purification box 13.

[0026] In an embodiment provided by the utility model, the support rod 16 is connected to the top center of the movable slider 19, and the movable slider 19 can easily drive the support rod 16 to move when in use. The first limit spring 20 is located on both sides of the movable slider 19, and the outer surface of one end of the movable guide groove 18 is fixedly connected to the outer wall of the feed hopper 7.

[0027] In another embodiment provided by the utility model, a roller is installed in the middle of the roller frame 10, and the output shaft of the drive motor 11 is connected to one end of the roller. The number of the drive motors 11 is three groups. The drive motors 11 are mainly used to drive the rollers, which can facilitate the rollers to level the formed plastic sheets.

[0028] It should be noted that the utility model is a plastic extruder for processing plastic sheets. When in use, the material can be filled into the dividing hopper 8. At this time, the vibration motor 17 can be started to make the vibration motor 17 vibrate the dividing hopper 8. At this time, the support rod 16 is vibrated to drive the movable slider 19 to reciprocate in the movable guide groove 18, and then the first limit spring 20 will limit the movable slider 19, so that the dividing hopper 8 can shake regularly, which can facilitate the hollow bulk plate 21 in the dividing hopper 8 to screen the material, disperse the material, avoid the accumulation and agglomeration of the material during filling, and ensure the melting effect of the material. The dispersed material enters the conveying barrel 3 through the feed hopper 7, and then the feeding motor 6 drives the spiral feed rod to convey the material through the reduction box 5. At this time, the heating bin 2 will heat the material in the conveying barrel 3 to melt it, and the molten material will be extruded into the extrusion mold box 9 through the front end of the conveying barrel 3, so that it can be extruded in the extrusion mold box 9. The plastic sheet is extruded into a sheet in the mold box 9, and then extruded from the extrusion mold box 9 onto the roller. At this time, the driving motor 11 drives the roller to roll and flatten the formed plastic sheet. During the rolling and flattening, the exhaust fan 22 can be started. The exhaust fan 22 can extract the odor emitted by the plastic sheet, and then the gas can be filtered and purified through the activated carbon filter plate 23 and the adsorption cotton filter plate 24, which can reduce the harm of harmful gases to the human body, and the exhaust fan can be easily adjusted through the positioning rod 26 and the positioning block 25. 22, the activated carbon filter plate 23 and the adsorption cotton filter plate 24 are disassembled, which is convenient when used. When installing the exhaust fan 22, the activated carbon filter plate 23 and the adsorption cotton filter plate 24, you only need to open the mesh cover 15, and then insert the positioning rod 26 into the positioning block 25, so that the second limit spring 28 in the positioning block 25 pushes the top plate 27 to clamp and fix the positioning rod 26, thereby completing the installation of the exhaust fan 22, the activated carbon filter plate 23 and the adsorption cotton filter plate 24, which is more practical.

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A plastic extruder for processing plastic sheets, comprising an injection molding base (1), characterized in that: The upper outer surface of the injection molding base (1) is connected to the heating chamber (2) by bolts, the middle part of the heating chamber (2) is detachably connected to the conveying barrel (3), the outer wall of the conveying barrel (3) is welded with a feeding hopper (7), and a dividing hopper (8) is installed above the feeding hopper (7), the front end outer surface of the conveying barrel (3) is detachably connected to an extrusion mold box (9), the outer surface of the end of the extrusion mold box (9) away from the conveying barrel (3) is detachably connected to a roller frame (10), the upper outer surface of the roller frame (10) is welded with an insert cylinder (12), an air purification box (13) is installed above the roller frame (10), the outer wall of the air purification box (13) is welded with a plug rod (14), and the air purification box The top outer surface of the air purifier box (13) is threadedly connected with a mesh cover (15), and the middle part of the air purifier box (13) is provided with an exhaust fan (22), an activated carbon filter plate (23) and an adsorption cotton filter plate (24), wherein the exhaust fan (22) is located above the activated carbon filter plate (23), and the activated carbon filter plate (23) is located above the adsorption cotton filter plate (24). A positioning block (25) is welded to the inner wall of the air purifier box (13), and the outer walls of the exhaust fan (22), the activated carbon filter plate (23) and the adsorption cotton filter plate (24) are fixedly connected with a positioning rod (26), and the middle part of the positioning block (25) is movably connected with a top plate (27), and a second limit spring (28) is fixedly connected between the top plate (27) and the positioning block (25).

2. A plastic extruder for processing plastic sheets according to claim 1, characterized in that: A support rod (16) and a vibration motor (17) are welded to the outer wall of the distribution hopper (8), and the support rod (16) is located on both sides of the vibration motor (17). A movable guide groove (18) is installed on the outer surface of one end of the support rod (16) away from the distribution hopper (8), and a movable slider (19) is movably connected to the middle of the movable guide groove (18). A first limit spring (20) is fixedly connected between the movable slider (19) and the movable guide groove (18), and a hollow bulk material plate (21) is welded to the inner wall of the distribution hopper (8).

3. A plastic extruder for processing plastic sheets according to claim 1, characterized in that: A frame (4) is welded to the outer surface of one side of the injection molding base (1); a reduction box (5) is detachably connected to the outer surface of the upper end of the frame (4); a feeding motor (6) is detachably connected to the outer surface of the front end of the reduction box (5); and a driving motor (11) is connected to the outer surface of one side of the roller frame (10) via bolts.

4. A plastic extruder for processing plastic sheets according to claim 1, characterized in that: The plug-in rod (14) is fitted and connected with the insert cylinder (12), and the number of the plug-in rod (14) is two groups. A spiral feed rod is installed in the middle of the conveying cylinder (3), and the bottom of the air purification box (13) is a hollow structure.

5. A plastic extruder for processing plastic sheets according to claim 2, characterized in that: The support rod (16) is connected to the top center of the movable slider (19), the first limit spring (20) is located on both sides of the movable slider (19), and the outer surface of one end of the movable guide groove (18) is fixedly connected to the outer wall of the feed hopper (7).

6. A plastic extruder for processing plastic sheets according to claim 3, characterized in that: A roller is installed in the middle of the roller frame (10), and the output shaft of the driving motor (11) is connected to one end of the roller. The number of the driving motors (11) is three.

Citation Information

Patent Citations

  • Plastic extruder for processing plastic sheets

    CN211763298U