Laminated material one-by-one conveying device
By designing a stacked material conveying device one by one, and using an automated system of conveyor belt and cross rod, the problems of low material conveying efficiency and safety hazards caused by manual operation are solved, and efficient and stable material conveying is achieved.
Patent Information
- Application Number
- CN202421371526.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the prior art, laminated materials need to be manually operated when transporting single-layer layers, resulting in high labor intensity, low efficiency, and safety hazards, affecting production efficiency.
A laminated material-by-one conveying device is designed, including a conveyor belt, a box, a cross rod, a proximity position sensor and a scanner. By driving the motor to drive the conveyor belt and cross rod to rotate, the material is automatically transported one by one, and the material status is detected through sensors and scanners, and the alarm signal is triggered to ensure the stability of the conveying.
The automated transportation of stacked materials is realized, manual operations are reduced, conveying efficiency and stability are improved, and labor intensity and safety risks are reduced.
Smart Images

Figure CN222497651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic material conveying, in particular to a device for conveying stacked materials one by one. Background Art
[0002] During the production process, the conveying system equipped with ordinary equipment requires manual labor to continuously place materials on the conveyor belt, and there are also requirements for uniform, neat and continuous direction. For example, in the TYM-400 three-dimensional film packaging machine, flat materials are generally placed in layers to save space. During material transportation, the materials need to be placed in a single layer. There are many uncertainties in manual operation, such as untimely, inconsistent and overlapping placement. In addition, manual operation is labor-intensive and poses safety hazards, which affects production efficiency and makes it difficult for subsequent processing equipment to achieve stable automatic continuous production. Utility Model Content
[0003] In view of the above-mentioned deficiencies in the prior art, the utility model provides a device for conveying stacked materials one by one, which solves the problem of high labor intensity and low efficiency of manual operation when conveying stacked materials in single layers.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A device for conveying stacked materials one by one is provided, which includes a conveyor belt for conveying single-layer materials, a box for placing stacked materials is arranged above the starting end of the conveyor belt, the upper and lower ends of the box are both open, a feeding port is arranged on one side of the box near the bottom, mounting frames are arranged on both sides of the starting end of the conveyor belt, and a cross rod for pushing materials is rotatably arranged on the mounting frame.
[0006] Furthermore, a vertical rotating shaft is provided on the mounting frame, the cross rod is horizontally arranged and fixedly connected to the upper end of the vertical rotating shaft, a first bevel gear is provided at the lower end of the vertical rotating shaft, a roller shaft for driving the conveyor belt to move is provided at the starting end of the conveyor belt, and second bevel gears meshing with the first bevel gear are provided at both ends of the roller shaft, and the roller shaft is transmission-connected to the driving motor.
[0007] Furthermore, a gap is set between the bottom of the box and the upper surface of the conveyor belt, the height of the cross bar is located between the bottom of the box and the upper surface of the conveyor belt, and the horizontal rotation surface of the cross bar partially overlaps with the vertical projection surface of the box.
[0008] Furthermore, the cross bars located on both sides of the starting end of the conveyor belt are arranged in mirror symmetry.
[0009] Furthermore, a proximity position sensor is embedded on the inner side wall of the box body near the bottom thereof.
[0010] Furthermore, a scanner for scanning downwards is arranged on the side wall of the box body above the feeding port.
[0011] Furthermore, the size of the box in the horizontal direction matches the size of the material in the horizontal direction.
[0012] The beneficial effects of the utility model are:
[0013] 1. When using this solution, it is only necessary to place the stacked materials in the box body. The driving motor drives the conveyor belt to move through the roller shaft. At the same time, under the transmission action of the first bevel gear and the second bevel gear, the cross rods on both sides of the starting end of the conveyor belt can be driven to rotate, so that the materials at the bottom layer are moved along the conveying direction of the conveyor belt under the friction of the conveyor belt and the rotation and pushing action of the cross rod. When the materials are sent out from the feeding port of the box body, the materials on the upper layer will automatically fall down, and so on, the stacked materials in the box can be automatically conveyed one by one, which saves manpower and ensures stable and reliable material transportation with high transportation efficiency.
[0014] 2. In this solution, the cross bars on both sides of the starting end of the conveyor belt can automatically realize synchronous and reverse rotation under the action of the roller shaft, and the cross bars on both sides are arranged in a mirror-symmetrical manner, so that the rod bodies of the cross bars on both sides can synchronously rotate and push the materials, avoiding the sliding of the materials and the conveyor belt due to insufficient friction of the conveyor belt, which leads to the inability to transport materials.
[0015] 3. The proximity position sensor of this solution can detect the material in the box. When the material in the box is about to be exhausted, the proximity position sensor can trigger an alarm signal to remind the operator to place the laminated material in the box.
[0016] 4. The scanner of this solution can scan the materials sent out from the feeding port and detect whether the placement direction of the materials is neat and consistent. If not, the scanner can trigger an alarm signal to remind the operator to adjust the placement direction of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a side view of a device for conveying stacked materials one by one.
[0018] Figure 2 This is an end view of a device for conveying stacked materials one by one.
[0019] Figure 3 This is a partial top view of the cross rod pushing the material.
[0020] Among them, 1. conveyor belt, 2. box body, 3. feed port, 4. mounting frame, 5. cross rod, 6. vertical rotating shaft, 7. first bevel gear, 8. roller shaft, 9. second bevel gear, 10. driving motor, 11. proximity position sensor, 12. scanner, 13. transmission belt, 14. material. DETAILED DESCRIPTION
[0021] The specific implementation methods of the utility model are described below to facilitate technical personnel in this technical field to understand the utility model, but it should be clear that the utility model is not limited to the scope of the specific implementation methods. For ordinary technical personnel in this technical field, as long as various changes are within the spirit and scope of the utility model defined and determined by the attached claims, these changes are obvious, and all utility model creations using the concept of the utility model are protected.
[0022] like Figures 1 to 3 As shown, the stacked material conveying device of the present scheme includes a conveyor belt 1 for conveying single-layer materials 14, a box body 2 for stacking materials 14 is arranged above the starting end of the conveyor belt 1, the upper and lower ends of the box body 2 are open, the horizontal size of the box body 2 is matched with the horizontal size of the material 14, a gap is arranged between the bottom of the box body 2 and the upper surface of the conveyor belt 1, a feeding port 3 is arranged on one side of the box body 2 near the bottom, mounting frames 4 are arranged on both sides of the starting end of the conveyor belt 1, a cross rod 5 for pushing the material 14 is rotatably arranged on the mounting frame 4, wherein the cross rod 5 includes four rod bodies arranged in a cross shape.
[0023] During the design, a vertical rotating shaft 6 is provided on the mounting frame 4, a cross rod 5 is horizontally arranged and fixedly connected to the upper end of the vertical rotating shaft 6, a first bevel gear 7 is provided at the lower end of the vertical rotating shaft 6, a roller shaft 8 for driving the conveyor belt 1 to move is provided at the starting end of the conveyor belt 1, and second bevel gears 9 meshing with the first bevel gear 7 are provided at both ends of the roller shaft 8, and the roller shaft 8 can be connected to the driving motor 10 by installing a transmission belt 13 or a transmission gear thereon.
[0024] When the present scheme is in use, it is only necessary to place the laminated materials 14 in the box body 2, and the driving motor 10 drives the conveyor belt 1 to move through the roller shaft 8. At the same time, under the transmission action of the first bevel gear 7 and the second bevel gear 9, the cross rods 5 on both sides of the starting end of the conveyor belt 1 can be driven to rotate, so that the materials 14 located at the bottom layer are moved along the conveying direction of the conveyor belt 1 under the friction of the conveyor belt 1 and the rotation and pushing action of the cross rod 5. When the materials 14 are sent out from the feeding port 3 of the box body 2, the materials 14 on the upper layer will automatically fall down, and so on, the laminated materials 14 in the box body 2 can be automatically conveyed one by one, which saves manpower and ensures stable and reliable conveying of the materials 14 with high conveying efficiency.
[0025] The height of the cross rod 5 of the present solution is located between the bottom of the box body 2 and the upper surface of the conveyor belt 1, and the horizontal rotation surface of the cross rod 5 partially coincides with the vertical projection surface of the box body 2; the cross rods 5 located on both sides of the starting end of the conveyor belt 1 can automatically realize synchronous and reverse rotation under the action of the roller shaft 8, and the cross rods 5 on both sides are arranged in a mirror-symmetrical manner, so that the rod bodies of the cross rods 5 on both sides can synchronously rotate to push the material 14, avoiding the sliding of the material 14 and the conveyor belt 1 due to insufficient friction of the conveyor belt 1, which makes it impossible to transport the material 14.
[0026] Preferably, a proximity position sensor 11 is embedded on the inner wall of the box body 2 near its bottom; the proximity position sensor 11 can detect the material 14 in the box body 2, and when the material 14 in the box body 2 is about to be exhausted, the proximity position sensor 11 can trigger an alarm signal to remind the operator to place the laminated material 14 in the box body 2; a downward scanning scanner 12 is provided on the side wall of the box body 2 above the feeding port 3, and the scanner 12 can scan the material 14 sent out from the feeding port 3 and detect whether the placement direction of the material 14 is neat and consistent. If not, the scanner 12 can trigger an alarm signal to remind the operator to adjust the placement direction of the material 14.
Claims
1. A device for conveying stacked materials one by one, characterized in that: It comprises a conveyor belt for conveying materials in a single layer, a box for placing materials in layers is arranged above the starting end of the conveyor belt, the upper and lower ends of the box are both open, a feeding port is arranged on one side of the box near the bottom, mounting frames are arranged on both sides of the starting end of the conveyor belt, and a cross rod for pushing materials is rotatably arranged on the mounting frame.
2. The device for conveying stacked materials one by one according to claim 1, characterized in that: A vertical rotating shaft is arranged on the mounting frame, the cross rod is arranged horizontally and fixedly connected to the upper end of the vertical rotating shaft, a first bevel gear is arranged at the lower end of the vertical rotating shaft, a roller shaft for driving the conveyor belt to move is arranged at the starting end of the conveyor belt, second bevel gears meshing with the first bevel gear are arranged at both ends of the roller shaft, and the roller shaft is connected to the driving motor in a transmission manner.
3. The device for conveying stacked materials one by one according to claim 2, characterized in that: A gap is set between the bottom of the box and the upper surface of the conveyor belt, the height of the cross bar is located between the bottom of the box and the upper surface of the conveyor belt, and the horizontal rotation surface of the cross bar partially overlaps with the vertical projection surface of the box.
4. The device for conveying stacked materials one by one according to claim 3, characterized in that: The cross bars located on both sides of the starting end of the conveyor belt are arranged in mirror symmetry.
5. The device for conveying stacked materials one by one according to claim 1, characterized in that: A proximity position sensor is embedded on the inner side wall of the box body close to the bottom thereof.
6. The device for conveying stacked materials one by one according to claim 1, characterized in that: A scanner for scanning downwards is arranged on the side wall of the box body above the feeding port.
7. The device for conveying stacked materials one by one according to claim 1, characterized in that: The size of the box in the horizontal direction is matched with the size of the material in the horizontal direction.