Hanger for rapid installation of segmental beam and segmental beam lifting appliance
By designing hanging for quick installation of segment beams, and using the cooperation of screws and tensioning holes, the problem of difficulty in operating in a traditional bridge builder in a narrow space is solved, and the rapid assembly and construction efficiency of segment beams are improved. .
Patent Information
- Application Number
- CN202421244562.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
During construction in urban environments, traditional bridge rigs are difficult to operate in narrow spaces, making it difficult to quickly install segment beams, and the process of setting up temporary tensioning seats is cumbersome.
Design a hanging for quick installation of segment beams, connecting the screws between two adjacent hangings, using the coordination of tension holes and screws, adjusting the position of the screws and bolts, and changing the hanging spacing, to achieve Quick assembly of segment beams.
The rapid assembly of segment beams is realized, the process of setting up temporary tensioning seats is saved, economic costs is reduced, construction period is maximized, and construction efficiency is improved.
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Figure CN222498419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of segmental beam construction, in particular to a suspension for rapid installation of segmental beams, and also to a segmental beam suspension device comprising the suspension. Background Art
[0002] In the construction of urban highway bridges, it is not uncommon to have auxiliary lines under the main lines. This design can effectively relieve urban traffic pressure and provide additional passages. However, since space is often limited in urban environments and construction needs to be completed as quickly as possible to reduce interference with traffic, the use of prefabricated segmental beams has become a common choice.
[0003] When faced with the challenge of space constraints, traditional bridge cranes that crawl through holes often fail to cope with the challenge because they are large in size, have limited maneuverability, and are difficult to operate in small construction sites. Utility Model Content
[0004] The utility model aims to provide a hanging device for the rapid installation of segmental beams, which is intended to save the process of setting a temporary tensioning seat on the segmental beams and realize the rapid assembly of the segmental beams.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide a hanger for rapid installation of segmental beams, wherein two adjacent hangers are connected by screws;
[0006] The hanger includes a hanger body and two hanging arms arranged opposite to each other at the bottom of the hanger body, the two hanging arms are used to hang the segment beam to be installed, and a tensioning hole is provided through the hanger body along the installation path direction of the segment beam, the two ends of the screw rod are respectively passed through the tensioning holes on the two hanger bodies, and the two ends of the screw rod are respectively connected with two bolts, and external force drives the bolt to move relative to the screw rod to change the distance between two adjacent hangers.
[0007] Furthermore, the tensioning hole and the screw rod are clearance-matched.
[0008] Furthermore, two tensioning holes are arranged on the same hanging body in an upper and lower dislocation in the height direction.
[0009] Furthermore, the two tensioning holes on opposite sides of two adjacent hanging bodies are at the same horizontal height.
[0010] Furthermore, the boom is screwed to the segment beam.
[0011] The beneficial effects of the hanging device for rapid installation of segment beams provided by the utility model are:
[0012] Compared with the prior art, the utility model is a hanger for rapid installation of segmental beams, in which a tensioning hole is arranged on the hanger, and by passing the two ends of a screw rod through the tensioning hole, bolts are arranged at the two ends of the screw rod, and by changing the relative positions of the bolts on the screw rod, thereby changing the distance between the two hangers, the rapid assembly process of the segmental beam is further realized, the process of setting a temporary tensioning seat on the segmental beam in the traditional technology is saved, and the economic cost can be reduced, the construction period is saved to the greatest extent, and benefits are created.
[0013] Further effects of the utility model are:
[0014] 1. Each hanger in the utility model comprises a main body and hanging arms at both ends of the bottom, which are used to carry the segmental beam to be installed, and the main body is provided with tensioning holes, screws pass through these holes and are equipped with bolts to adjust the distance between the hangers to meet different installation requirements.
[0015] 2. The utility model emphasizes the use of clearance fit between the tensioning hole and the screw rod to ensure that the screw rod can be adjusted smoothly while maintaining the necessary stability.
[0016] 3. In the utility model, two tensioning holes staggered in the height direction are designed on a hanging body, which increases the height flexibility of the hanging system adjustment.
[0017] 4. The utility model ensures that the tensioning holes on opposite sides of adjacent hanging bodies are at the same level, which facilitates the balance and precise adjustment of the overall lifting system.
[0018] Another object of the utility model is to provide a segmental beam hanger, comprising a main beam, an overhead travelling crane running along the main beam, and a hanger assembly arranged on the overhead travelling crane, a plurality of groups of hangers for quick installation of segmental beams being arranged at the bottom of the hanger assembly, and a slewing mechanism being arranged between the hanger assembly and each group of hangers.
[0019] Furthermore, a support leg is provided at the bottom of the main beam, and the support leg is connected to the main beam through a screw, and the main beam can be driven by the screw to move laterally and longitudinally to keep the main beam in a horizontal state.
[0020] Furthermore, the overhead crane includes a winch, a steel wire rope, a fixed pulley block and a movable pulley block. The winch is slidably arranged on the main beam, the fixed pulley block is connected to the power output end of the winch, the movable pulley block is connected to the suspension, and the fixed pulley block and the movable pulley block are connected by a steel wire rope.
[0021] Furthermore, the rotating mechanism includes a driving motor and a transmission gear set, wherein the transmission gear set is connected to the power output end of the driving motor, and the transmission gear set is connected to the suspension body, and when the transmission gear set is driven to rotate, it can drive the suspension to rotate.
[0022] The beneficial effects of a segmental beam hanger provided by the utility model are:
[0023] Compared with the prior art, the utility model of a segmental beam hoist includes a main beam, a crane that can move on the main beam, and the above-mentioned hanging device equipped at the bottom. Each set of hangings is connected by a slewing mechanism, which improves the flexibility and accuracy of the hoisting operation. By setting the above-mentioned hanging for rapid installation of segmental beams, the process of setting a temporary tensioning seat on the segmental beam in the traditional technology can be saved, so as to reduce economic costs, save construction time to the greatest extent, and create benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 A schematic diagram of the overall structure of a suspension for rapid installation of segmental beams provided in an embodiment of the utility model;
[0026] Figure 2 for Figure 1 Schematic diagram of the local structure in;
[0027] Figure 3 A schematic diagram of the construction of the segmental beam hoisting provided by the embodiment of the utility model;
[0028] Figure 4 for Figure 1 Side view of the state;
[0029] Figure 5 An assembly diagram of the suspension and segment beam provided in the embodiment of the utility model;
[0030] Figure 6 for Figure 5 Enlarged view of point A in the middle;
[0031] Figure 7 A schematic structural diagram of a support leg provided in an embodiment of the utility model.
[0032] In the figure: 1. suspension; 11. suspension body; 111. tensioning hole; 12. boom; 121. connecting column; 122. connecting seat; 2. screw; 21. bolt; 3. segment beam; 4. main beam; 41. support leg; 42. lead screw; 5. sling assembly; 6. overhead crane; 61. winch; 62. wire rope; 63. fixed pulley block; 64. movable pulley block; 7. slewing mechanism. DETAILED DESCRIPTION
[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by this embodiment more clearly understood, this embodiment is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this embodiment and are not used to limit this embodiment.
[0034] Please also read Figures 1 to 7 Now, a suspension for rapid installation of segment beams provided in this embodiment is described. In this embodiment, a suspension for rapid installation of segment beams is provided with a plurality of groups of suspensions 1, and two adjacent suspensions 1 are connected by screws 2.
[0035] Specifically, the suspension 1 includes a suspension body 11 and two relatively arranged suspension arms 12 at the bottom of the suspension body 11. The two suspension arms 12 are used to lift the segmental beam 3 to be installed. A tensioning hole 111 is penetrated through the suspension body 11 along the installation path direction of the segmental beam 3. The two ends of the screw rod 2 are respectively inserted into the tensioning holes 111 on the two suspension bodies 11, and the two ends of the screw rod 2 are respectively connected with two bolts 21. External force drives the bolt 21 to move relative to the screw rod 2 to change the distance between two adjacent suspensions 1.
[0036] The present embodiment is a hanger for rapid installation of segmental beams, wherein a tensioning hole 111 is provided on the hanger 1, and both ends of a screw rod 2 are passed through the tensioning hole 111, and bolts 21 are provided at both ends of the screw rod 2. By changing the relative position of the bolts 21 on the screw rod 2, the spacing between the two hangers 1 is changed, thereby further realizing a rapid assembly process of the segmental beam 3, saving the process of setting a temporary tensioning seat on the segmental beam 3 in the traditional technology, and can reduce economic costs, save construction time to the greatest extent, and create benefits.
[0037] Based on the overall introduction of the above structure, a specific implementation method of the hanging for rapid installation of segment beams in this embodiment is as follows: Figure 1 and Figure 2As shown. A connecting seat 122 is provided at the top of the hanging body 11, and is connected to the external sling assembly 5 through a steel wire rope 62, so that it can be hoisted later. The cross section of the hanging body 11 is in the shape of an "I". The top of the hanging body 11 is connected to the sling assembly 5, the bottom of the hanging body 11 is connected to the segment beam 3 to be installed, and the middle part of the hanging body 11 is used to connect the top and bottom of the hanging body 11. Among them, two hanging arms 12 are relatively arranged at the bottom of the hanging body 11, and the hanging body 11 is connected to the segment beam 3 through the two hanging arms 12.
[0038] As a preferred embodiment, the boom 12 and the segment beam 3 are connected by bolts, which has good stability. Figure 3 As shown in the figure, the boom 12 includes a connecting column 121 that is passed through and fixed on the suspension body 11, and a connecting seat 122 that is arranged on the segment beam 3. When the segment beam 3 is hoisted, the connecting column 121 is assembled to the connecting seat 122 and fixed, so that the connection between the suspension 1 and the segment beam 3 can be realized.
[0039] In addition, refer to Figure 3 , Figure 5 and Figure 6 As shown in the figure, a tensioning hole 111 is provided through the middle of the hanging body 11. When installing between the two end segment beams 3, the two ends of the screw rod 2 respectively pass through the tensioning holes 111 on the two hanging bodies 11, and bolts 21 are provided at the ends of the screw rod 2 to prevent the screw rod 2 from falling.
[0040] Preferably, two tensioning holes 111 are staggered in the height direction on the same hanging body 11 to facilitate connection with the previous hanging body 1 and the next hanging body 1. To facilitate the insertion of the screw 2, the two tensioning holes 111 on the opposite sides of the two adjacent hanging bodies 11 are at the same level. In order to avoid interference between the connections of multiple hanging bodies 1 and the screw 2, such as Figure 3 As shown, two tensioning holes 111 are staggered up and down in the height direction on the same suspension body 11, so that multiple suspensions 1 can be hoisted at the same time and it is convenient for construction workers to carry out continuous construction.
[0041] Among them, it should be noted that the clearance between the tensioning hole 111 and the screw 2 is matched to facilitate the screw 2 to pass through the tensioning hole 111, and the clearance between the screw 2 and the hole wall of the tensioning hole 111 is adjusted to make the screw 2 and the hole wall of the tensioning hole 111 fit in the same direction as much as possible, thereby increasing the friction between the two and avoiding relative sliding between the screw 2 and the suspension 1.
[0042] In order to distinguish the two tensioning holes 111 and facilitate assembly, preferably, the two tensioning holes 111 on the same suspension 1 are respectively set to have diameters of 1 m and 1.6 m.
[0043] When installing the suspension 1, the screw 2 needs to be inserted into the tensioning hole 111, and the gap between the screw 2 and the wall of the tensioning hole 111 needs to be adjusted to make the screw 2 and the wall of the tensioning hole 111 fit in the same direction as much as possible, and then the screw 2 and the bolt 21 of the suspension 1 need to be tightened at a torque of T=500N·m to ensure that there is sufficient friction during lateral tensioning to prevent relative sliding between the screw 2 and the suspension 1. This design reduces the need to set a tensioning seat on the concrete block in the traditional sense, and reduces the need to set a tensioning seat for each concrete block, and can quickly perform tensioning, thereby improving overall construction efficiency.
[0044] Embodiment 2
[0045] The utility model relates to a segment beam hanger, such as Figures 4 to 7 As shown, it includes a main beam 4, an overhead crane 6 moving along the main beam 4, and a hoist assembly 5 arranged on the overhead crane 6. A plurality of groups of hangers for rapid installation of segment beams as in Example 1 are arranged at the bottom of the hanger assembly 5, and a rotating mechanism 7 is arranged between the hanger assembly 5 and each group of hangers 1.
[0046] The main beam 4 adopts a truss structure as the main force-bearing structure, and a support leg 41 is arranged at the bottom of the main beam 4 .
[0047] Reference Figure 7 As shown in FIG. 4 , the legs 41 are connected to the main beam 4 via a lead screw 42 , and the main beam 4 can be driven by the lead screw 42 to move laterally and longitudinally to keep the main beam 4 in a horizontal state.
[0048] As a preferred method, refer to Figure 4 As shown in the figure, the overhead crane 6 includes a winch 61, a steel wire rope 62, a fixed pulley block 63 and a movable pulley block 64. The winch 61 is slidably arranged on the main beam 4, the fixed pulley block 63 is connected to the power output end of the winch 61, the movable pulley block 64 is connected to the suspension 1, and the fixed pulley block 63 and the movable pulley block 64 are connected by a steel wire rope 62. The structure of the overhead crane 6 in the prior art can be specifically designed.
[0049] As a preferred embodiment, the rotating mechanism 7 includes a driving motor and a transmission gear set, the transmission gear set is connected to the power output end of the driving motor, and the transmission gear set is connected to the suspension body 11, and the transmission gear set is connected to the suspension body 11. When the transmission gear set is driven to rotate, it can drive the suspension 1 to rotate.
[0050] A segmental beam hanger of this embodiment, when erecting cap beams of different spans, has a construction and installation method characterized by comprising the following steps:
[0051] 1. The height of the leg 41 is adjusted according to the longitudinal slope of the line, and the lateral height is adjusted by the bottom lead screw 42 according to the lateral slope to ensure that the upper part of the leg 41 is level.
[0052] 2. Quickly assemble the length of the main beam 4 according to the size of the span, then place the entire beam above the legs 41 , and install the overhead crane 6 etc. onto the main beam 4 .
[0053] 3. The entire beam is erected and ready for the next cycle of operations.
[0054] 4. The overhead crane 6 and the hoisting device hoist the segment beam 3 through the suspension 1. When installing the suspension 1, the screw rod 2 needs to be inserted into the hoisting hole, and the gap between the screw rod 2 and the wall of the tensioning hole 111 needs to be adjusted to make the screw rod 2 and the wall of the tensioning hole 111 fit in the same direction as much as possible. Then, the bolts 21 of the screw rod 2 and the suspension 1 are tightened at a torque of T = 500 N·m to ensure that there is sufficient friction during transverse tensioning to prevent relative sliding of the screw rod 2 and the suspension 1.
[0055] A segmental beam hanger of the present embodiment is provided with a hanger for rapid installation of segmental beams in the first embodiment, and a tensioning hole 111 is provided on the hanger 1 to be connected with a screw rod 2, thereby driving the segmental beam 3 to move, realizing the tensioning process of the segmental beam 3, and further realizing rapid assembly of the segmental beam 3. At the same time, it saves the process of setting a temporary tensioning seat on the segmental beam 3 in the traditional technology, and can reduce economic costs, save construction time to the greatest extent, and create benefits.
[0056] The above description is only a preferred embodiment of the present embodiment and is not intended to limit the present embodiment. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present embodiment shall be included in the protection scope of the present embodiment.
Claims
1. A hanging device for rapid installation of segmental beams, characterized in that: Two adjacent suspensions (1) are connected via a screw rod (2); The suspension (1) comprises a suspension body (11), and two suspension arms (12) arranged opposite to each other at the bottom of the suspension body (11), the two suspension arms (12) being used to suspend the segment beam (3) to be installed, and a tensioning hole (111) is provided through the suspension body (11) in the direction of the installation path of the segment beam (3), the two ends of the screw rod (2) are respectively passed through the tensioning holes (111) on the two suspension bodies (11), and the two ends of the screw rod (2) are respectively connected with two bolts (21), and an external force drives the bolt (21) to move relative to the screw rod (2) to change the distance between two adjacent suspensions (1).
2. A hanging device for rapid installation of segment beams according to claim 1, characterized in that: The tensioning hole (111) and the screw rod (2) are clearance-matched.
3. A hanging device for rapid installation of segment beams according to claim 1, characterized in that: Two tensioning holes (111) are arranged on the same hanging body (11) in an up-and-down staggered manner in the height direction.
4. A hanging device for rapid installation of segment beams according to claim 3, characterized in that: The two tensioning holes (111) on opposite sides of two adjacent hanging bodies (11) are at the same level.
5. The hanging device for rapid installation of segment beams according to claim 1, characterized in that: The boom (12) is screwed to the segment beam (3).
6. A segmental beam hanger, characterized in that: It comprises a main beam (4), an overhead travelling crane (6) running along the main beam (4), and a sling assembly (5) arranged on the overhead travelling crane (6), wherein a plurality of groups of hangers (1) for rapid installation of segment beams as claimed in any one of claims 1 to 5 are arranged at the bottom of the sling assembly (5), and a slewing mechanism (7) is arranged between the sling assembly (5) and each group of the hangers (1).
7. A segment beam hanger according to claim 6, characterized in that: A support leg (41) is provided at the bottom of the main beam (4); the support leg (41) is connected to the main beam (4) via a lead screw (42); and the main beam (4) can be driven by the lead screw (42) to move horizontally and longitudinally to keep the main beam (4) in a horizontal state.
8. The segment beam hanger according to claim 6, characterized in that: The overhead crane (6) comprises a winch (61), a steel wire rope (62), a fixed pulley block (63) and a movable pulley block (64); the winch (61) is slidably arranged on the main beam (4); the fixed pulley block (63) is connected to a power output end of the winch (61); the movable pulley block (64) is connected to the suspension (1); and the fixed pulley block (63) and the movable pulley block (64) are connected via a steel wire rope (62).
9. The segment beam hanger according to claim 6, characterized in that: The slewing mechanism (7) comprises a driving motor and a transmission gear set, wherein the transmission gear set is connected to the power output end of the driving motor and is connected to the suspension body (11). When the transmission gear set is driven to rotate, it can drive the suspension (1) to rotate.