Impurity removal device of disc bale plucker

By designing a debris removal device including cotton grabbing, debris removal and cleaning mechanism, the problem of unsatisfactory removal of disc cotton grabbing machines in the prior art is solved, and the effective removal of iron filing impurities in cotton materials is achieved, and the improvement of improved iron filing impurities is improved. The speed and quality of the cotton grabbing.

CN222499501UActive Publication Date: 2025-02-18ZAOYANG HUALISHENG TEXTILE CO LTD
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Patent Information

Application Number
CN202420368320.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-02-18
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing disc cotton grabber has poor impurities for debris removal, which cannot effectively remove iron filing impurities in cotton materials, affecting the speed and quality of cotton grabbing.

Method used

A debris removal device including a cotton grab mechanism, a debris removal mechanism and a cleaning mechanism is designed. The cotton grab mechanism realizes the grabbing and opening of cotton materials through the grabbing shaft, grabbing roller and grabbing knife; the impurity removal mechanism uses magnetic ring to absorb iron filings, and drives the magnetic ring to rotate through the motor-driven transmission mechanism; the cleaning mechanism passes A hard bristle brush cleans the iron filings on the magnetic ring and collects them into the glove box.

Benefits of technology

It effectively removes iron filing impurities in cotton materials, improves the removal effect, extends the service life of the cotton grab machine, and improves the speed and quality of the cotton grabbing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of bale plucker impurity removing equipment, and particularly relates to an impurity removing device of a disc bale plucker, which comprises a base, a stock bin is fixedly mounted at the top of the base, a fixing column is arranged on the inner wall of the bottom of the stock bin, a rotating shaft is rotatably mounted in the fixing column, and a supporting arm is fixedly mounted on the left side of the rotating shaft. A supporting plate is fixedly installed on the left side of the supporting arm, rollers are arranged at the bottom of the supporting plate and matched with the top of the base, a first cotton guiding pipe is arranged on the supporting arm, a second cotton guiding pipe is arranged on the right side of the first cotton guiding pipe, the first cotton guiding pipe is communicated with the second cotton guiding pipe, and a cotton collecting frame is fixedly installed at the bottom end of the first cotton guiding pipe. The device is reasonable in design, the purpose of removing scrap iron impurities in cotton materials can be achieved through the arrangement of the impurity removal mechanism, the purpose of collecting scrap iron on a magnetic ring falling into the impurity collection box can be achieved through the arrangement of the cleaning mechanism, and the purpose of improving the impurity removal effect can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of impurity removal equipment of a cotton plucker, in particular to an impurity removal device of a disc cotton plucker. Background Art

[0002] The cotton yarn used in the textile industry is made from cotton fibers processed by the spinning process. In this process, the cotton grabber first needs to grab the cotton bundles and cotton blocks from the bales of cotton raw materials, and then transport them to the following machinery through negative pressure pipes for processing and production in the next step. Since the bales of cotton raw materials are mixed with impurities such as iron filings, and the beaters of the cotton grabber are running at high speed, these impurities will damage the beaters after contacting with the beaters of the cotton grabber, affecting the cotton grabbing speed and cotton grabbing quality of the beaters.

[0003] At present, a Chinese patent announcement with announcement number CN206843639U discloses a debris removal device for a disc plucking machine. The application states that "currently, iron filings are generally removed by setting a magnetic suction device in front of the beater's movement direction, but the effect is not ideal."

[0004] The utility model provides another solution to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a trash removing device for a disc plucking machine to solve the problems raised in the background technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A disc cotton plucking machine has impurities removing device, comprising a base, a hopper is fixedly installed on the top of the base, a fixed column is arranged on the inner wall of the bottom of the hopper, a rotating shaft is rotatably installed in the fixed column, a support arm is fixedly installed on the left side of the rotating shaft, a support plate is fixedly installed on the left side of the support arm, a roller is arranged at the bottom of the support plate, the roller is matched with the top of the base, a first cotton drawing tube is arranged on the support arm, a second cotton drawing tube is arranged on the right side of the first cotton drawing tube, the first cotton drawing tube is connected with the second cotton drawing tube, a cotton collecting frame is fixedly installed on the bottom end of the first cotton drawing tube, the first cotton drawing tube is connected with the cotton collecting frame, a motor box is fixedly installed on the right side of the first cotton drawing tube, the same transmission box is fixedly installed on the right side of the motor box and the right side of the cotton collecting frame, and the transmission box A cotton grabbing mechanism is arranged between the box and the cotton collecting frame; the top of the motor box and the transmission box are fixedly connected to the bottom of the support arm, a debris collecting box and a protection box are fixedly installed on the top of the support arm, the protection box is located on the right side of the debris collecting box, a debris removing box is fixedly installed on the bottom of the second cotton introducing pipe, the bottom of the debris removing box is connected to the top of the debris collecting box, the right side of the debris removing box is fixedly connected to the left side of the protection box, a debris removing mechanism is arranged between the protection box and the debris removing box, the same rod hole is opened between the support arm and the motor box and the debris collecting box, the same belt hole is opened between the support arm and the transmission box and the protection box, a motor is fixedly installed on the left inner wall of the motor box, the motor output shaft is rotatably connected to the right inner wall of the transmission box, and a cleaning mechanism is arranged between the motor box and the debris removing box.

[0008] Preferably, the cotton picking mechanism includes a cotton picking shaft, a cotton picking roller and a cotton picking knife. The same cotton picking shaft is rotatably mounted on the left inner wall of the cotton collecting frame and the right inner wall of the transmission box. A cotton picking roller is fixedly mounted on the cotton picking shaft. The cotton picking roller is located in the cotton collecting frame. A cotton picking knife is arranged on the cotton picking roller. A first transmission mechanism is arranged between the cotton picking shaft and the output shaft of the motor.

[0009] Preferably, the first transmission mechanism includes two first transmission wheels and a first belt, the first transmission wheels are fixedly mounted on the cotton picking shaft and the motor output shaft, the two first transmission wheels are located in the transmission box, and the transmission sleeves on the two first transmission wheels are provided with the same first belt.

[0010] Preferably, the debris removing mechanism includes a roller shaft, a debris removing roller and a magnetic ring. The left inner wall of the debris removing box and the right inner wall of the protective box are rotatably mounted with the same roller shaft, a debris removing roller is fixedly mounted on the roller shaft, the debris removing roller is located in the debris removing box, a magnetic ring is provided on the debris removing roller, and a second transmission mechanism is provided between the roller shaft and the motor output shaft.

[0011] Preferably, the second transmission mechanism includes two second transmission wheels and a second belt, the second transmission wheels are fixedly mounted on the roller shaft and the motor output shaft, one of the second transmission wheels is located in the protective box, the other second transmission wheel is located in the transmission box, and the other second transmission wheel is located on the left side of the first transmission wheel, and the transmission sleeves on the two second transmission wheels are provided with the same second belt, and the second belt is adapted to the belt hole.

[0012] Preferably, the cleaning mechanism includes a rotating rod, a rotating seat and a bristle brush. The rotating rod is rotatably installed in the rod hole, the top end of the rotating rod extends into the debris removal box, the bottom end of the rotating rod extends into the motor box, the top of the rotating rod is fixedly installed with a rotating seat, a bristle brush is arranged on the top of the rotating seat, the bristle brush is adapted to the magnetic ring, and a gear mechanism is arranged between the rotating rod and the output shaft of the motor.

[0013] Preferably, the gear mechanism includes two conical wheels, and conical wheels are fixedly mounted on the bottom end of the rotating rod and the output shaft of the motor. The two conical wheels are both located in the motor box and are meshed with each other.

[0014] Beneficial effects of the utility model:

[0015] 1. The motor, the two first transmission wheels and the first belt can be used to drive the cotton grabbing shaft to rotate. The cotton grabbing shaft, the cotton grabbing roller and the cotton grabbing knife can be used to drive the cotton grabbing knife to rotate. The cotton material can be continuously grabbed by the cotton grabbing knife, so as to achieve the purpose of loosening the fabric.

[0016] 2. Through the cooperation of the motor, the two second transmission wheels and the second belt, the roller shaft can be driven to rotate. Through the cooperation of the roller shaft, the impurity removal roller and the magnetic ring, the magnetic ring can be driven to rotate. The iron filings in the cotton material in the second cotton guiding tube can be adsorbed by the magnetic ring, so as to achieve the purpose of removing the iron filings and impurities in the cotton material.

[0017] 3. Through the cooperation of the motor, two conical wheels, the rotating rod, the rotating seat and the bristle brush, the motor can drive the bristle brush to rotate, the iron filings on the magnetic ring can be continuously cleaned by the bristle brush, the iron filings on the magnetic ring can fall into the collection box for collection, and the purpose of improving the impurity removal effect can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of a debris removal mechanism of a debris removal device of a disc plucking machine proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure of a dirt removal device of a disc plucking machine proposed by the utility model;

[0020] Figure 3 This is a schematic structural diagram of part A of a disc plucking machine impurity removal device proposed by the utility model;

[0021] Figure 4 This is a schematic structural diagram of part B of a dirt removing device of a disc plucking machine proposed by the utility model.

[0022] In the figure: 1. base; 2. silo; 3. fixed column; 4. rotating shaft; 5. support arm; 6. support plate; 7. roller; 8. first cotton drawing tube; 9. second cotton drawing tube; 10. cotton collecting frame; 11. motor box; 12. transmission box; 13. protection box; 14. debris collection box; 15. debris removal box; 16. motor; 17. cotton grabbing shaft; 18. cotton grabbing roller; 19. cotton grabbing knife; 20. first transmission wheel; 21. first belt; 22. roller shaft; 23. debris removal roller; 24. magnetic ring; 25. second transmission wheel; 26. second belt; 27. rotating rod; 28. rotating seat; 29. ​​bristle brush; 30. conical wheel. DETAILED DESCRIPTION

[0023] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0025] Reference Figure 1-4A disc plucking machine for removing impurities comprises a base 1, a silo 2 is fixedly mounted on the top of the base 1, a fixed column 3 is arranged on the inner wall of the bottom of the silo 2, a rotating shaft 4 is rotatably mounted in the fixed column 3, a supporting arm 5 is fixedly mounted on the left side of the rotating shaft 4, a supporting plate 6 is fixedly mounted on the left side of the supporting arm 5, a roller 7 is arranged at the bottom of the supporting plate 6, and the roller 7 is matched with the top of the base 1, a first cotton drawing tube 8 is arranged on the supporting arm 5, a second cotton drawing tube 9 is arranged on the right side of the first cotton drawing tube 8, the first cotton drawing tube 8 is connected with the second cotton drawing tube 9, a cotton collecting frame 10 is fixedly mounted on the bottom end of the first cotton drawing tube 8, the first cotton drawing tube 8 is connected with the cotton collecting frame 10, a motor box 11 is fixedly mounted on the right side of the first cotton drawing tube 8, the same transmission box 12 is fixedly mounted on the right side of the motor box 11 and the right side of the cotton collecting frame 10, and the transmission box 12 is connected to the cotton collecting frame 10 a cotton grabbing mechanism is arranged between the two ends of the support arm 5; the top of the motor box 11 and the transmission box 12 are fixedly connected to the bottom of the support arm 5; a collecting box 14 and a protective box 13 are fixedly installed on the top of the support arm 5; the protective box 13 is located on the right side of the collecting box 14; a cleaning box 15 is fixedly installed on the bottom of the second cotton introducing tube 9; the bottom of the cleaning box 15 is connected to the top of the collecting box 14; the right side of the cleaning box 15 is fixedly connected to the left side of the protective box 13; a cleaning mechanism is arranged between the protective box 13 and the cleaning box 15; a common rod hole is opened between the support arm 5 and the motor box 11 and the collecting box 14; a common belt hole is opened between the support arm 5 and the transmission box 12 and the protective box 13; a motor 16 is fixedly installed on the left inner wall of the motor box 11; the output shaft of the motor 16 is rotatably connected to the right inner wall of the transmission box 12; a cleaning mechanism is arranged between the motor box 11 and the cleaning box 15.

[0026] In this embodiment, the cotton picking mechanism includes a cotton picking shaft 17, a cotton picking roller 18 and a cotton picking knife 19. The same cotton picking shaft 17 is rotatably installed on the left inner wall of the cotton collecting frame 10 and the right inner wall of the transmission box 12. A cotton picking roller 18 is fixedly installed on the cotton picking shaft 17. The cotton picking roller 18 is located in the cotton collecting frame 10. A cotton picking knife 19 is arranged on the cotton picking roller 18. A first transmission mechanism is arranged between the cotton picking shaft 17 and the output shaft of the motor 16. By providing the cotton picking mechanism, the cotton picking shaft 17 can drive the cotton picking knife 19 to rotate, and the cotton material can be continuously grabbed by the cotton picking knife 19, so as to achieve the purpose of loosening the fabric.

[0027] In this embodiment, the first transmission mechanism includes two first transmission wheels 20 and a first belt 21. The first transmission wheels 20 are fixedly installed on the cotton picking shaft 17 and the output shaft of the motor 16. The two first transmission wheels 20 are both located in the transmission box 12. The transmission sleeves of the two first transmission wheels 20 are provided with the same first belt 21. By providing the first transmission mechanism, the motor 16 can drive the cotton picking shaft 17 to rotate.

[0028] In this embodiment, the impurity removal mechanism includes a roller 22, a impurity removal roller 23 and a magnetic ring 24. The same roller 22 is rotatably installed on the left inner wall of the impurity removal box 15 and the right inner wall of the protective box 13. The impurity removal roller 23 is fixedly installed on the roller 22. The impurity removal roller 23 is located in the impurity removal box 15. The impurity removal roller 23 is provided with a magnetic ring 24. A second transmission mechanism is provided between the roller 22 and the output shaft of the motor 16. By providing the impurity removal mechanism, the roller 22 can drive the magnetic ring 24 to rotate, and the iron filings in the cotton material in the second cotton guiding tube 9 can be adsorbed by the magnetic ring 24, so as to achieve the purpose of removing iron filings and impurities in the cotton material.

[0029] In this embodiment, the second transmission mechanism includes two second transmission wheels 25 and a second belt 26. The second transmission wheels 25 are fixedly installed on the roller shaft 22 and the output shaft of the motor 16. One of the second transmission wheels 25 is located in the protective box 13, the other second transmission wheel 25 is located in the transmission box 12, and the other second transmission wheel 25 is located on the left side of the first transmission wheel 20. The transmission sleeves on the two second transmission wheels 25 are provided with the same second belt 26, and the second belt 26 is adapted to the belt hole. By providing a second transmission mechanism, the motor 16 can drive the roller shaft 22 to rotate.

[0030] In this embodiment, the cleaning mechanism includes a rotating rod 27, a rotating seat 28 and a hard-bristle brush 29. The rotating rod 27 is rotatably installed in the rod hole, the top end of the rotating rod 27 extends into the debris removal box 15, and the bottom end of the rotating rod 27 extends into the motor box 11. The rotating seat 28 is fixedly installed on the top of the rotating rod 27, and a hard-bristle brush 29 is arranged on the top of the rotating seat 28. The hard-bristle brush 29 is adapted to the magnetic ring 24. A geared cleaning mechanism is arranged between the rotating rod 27 and the output shaft of the motor 16, so that the rotating rod 27 can drive the hard-bristle brush 29 to rotate, and the iron filings on the magnetic ring 24 can be continuously cleaned by the hard-bristle brush 29, so that the iron filings on the magnetic ring 24 can fall into the debris collection box 14 for collection.

[0031] In this embodiment, the gear mechanism includes two conical wheels 30. The conical wheels 30 are fixedly mounted on the bottom end of the rotating rod 27 and the output shaft of the motor 16. The two conical wheels 30 are both located in the motor box 11. The two conical wheels 30 are meshed with each other. By providing a gear mechanism, the motor 16 can drive the rotating rod 27 to rotate.

[0032] In the utility model, when working, first connect the second cotton drawing tube 9 with the dough collecting device, and start the motor 16 to drive the cotton grabbing shaft 17 to rotate through the two first transmission wheels 20 and the first belt 21, and drive the cotton grabbing roller 18 to rotate, and drive the cotton grabbing knife 19 to rotate, and the cotton material can be continuously grabbed by the cotton grabbing knife 19, so as to achieve the purpose of loosening the fabric, and the fabric after being loosened can enter the second cotton drawing tube 9 through the first cotton drawing tube 8, and the motor 16 can drive the roller 22 to rotate through the two second transmission wheels 25 and the second belt. , can drive the impurity removal roller 23 to rotate, can drive the magnetic ring 24 to rotate, can absorb the iron filings in the cotton material in the second cotton guiding tube 9 through the magnetic ring 24, and can achieve the purpose of removing the iron filings impurities in the cotton material. The motor 16 can drive the rotating rod 27 to rotate through two conical wheels 30, can drive the rotating seat 28 to rotate, can drive the bristle brush 29 to rotate, can continuously clean the iron filings on the magnetic ring 24 through the bristle brush 29, can achieve the purpose of the iron filings on the magnetic ring 24 falling into the collecting box 14 for collection, and can achieve the purpose of improving the impurity removal effect.

[0033] The above is a detailed introduction to the impurity removal device of the disc plucking machine provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A disc plucking machine impurity removal device, characterized in that: The invention comprises a base (1), a silo (2) is fixedly mounted on the top of the base (1), a fixed column (3) is arranged on the inner wall of the bottom of the silo (2), a rotating shaft (4) is rotatably mounted in the fixed column (3), a support arm (5) is fixedly mounted on the left side of the rotating shaft (4), a support plate (6) is fixedly mounted on the left side of the support arm (5), a roller (7) is arranged on the bottom of the support plate (6), the roller (7) is matched with the top of the base (1), a first cotton drawing tube (8) is arranged on the support arm (5), and the first cotton drawing tube (8) is arranged on the support arm (5). A second cotton drawing tube (9) is arranged on the right side of the cotton tube (8), the first cotton drawing tube (8) is connected to the second cotton drawing tube (9), a cotton collecting frame (10) is fixedly installed on the bottom end of the first cotton drawing tube (8), the first cotton drawing tube (8) is connected to the cotton collecting frame (10), a motor box (11) is fixedly installed on the right side of the first cotton drawing tube (8), the right side of the motor box (11) and the right side of the cotton collecting frame (10) are fixedly installed with the same transmission box (12), and a cotton grabbing mechanism is arranged between the transmission box (12) and the cotton collecting frame (10); The tops of the motor box (11) and the transmission box (12) are fixedly connected to the bottom of the support arm (5); a debris collection box (14) and a protection box (13) are fixedly installed on the top of the support arm (5); the protection box (13) is located on the right side of the debris collection box (14); a debris removal box (15) is fixedly installed on the bottom of the second cotton introducing tube (9); the bottom of the debris removal box (15) is connected to the top of the debris collection box (14); the right side of the debris removal box (15) is fixedly connected to the left side of the protection box (13); the protection box (15) is fixedly connected to the left side of the protection box (13); 3) and a debris removal box (15), a common rod hole is provided between the support arm (5) and the motor box (11) and the debris collection box (14), a common belt hole is provided between the support arm (5) and the transmission box (12) and the protection box (13), a motor (16) is fixedly mounted on the left inner wall of the motor box (11), an output shaft of the motor (16) is rotatably connected to the right inner wall of the transmission box (12), and a cleaning mechanism is provided between the motor box (11) and the debris removal box (15).

2. The impurity removal device of the disc plucker according to claim 1 is characterized in that: The cotton grabbing mechanism comprises a cotton grabbing shaft (17), a cotton grabbing roller (18) and a cotton grabbing knife (19); the same cotton grabbing shaft (17) is rotatably mounted on the left inner wall of the cotton collecting frame (10) and the right inner wall of the transmission box (12); a cotton grabbing roller (18) is fixedly mounted on the cotton grabbing shaft (17); the cotton grabbing roller (18) is located in the cotton collecting frame (10); a cotton grabbing knife (19) is arranged on the cotton grabbing roller (18); and a first transmission mechanism is arranged between the cotton grabbing shaft (17) and the output shaft of the motor (16).

3. The impurity removal device of the disc plucker according to claim 2 is characterized in that: The first transmission mechanism comprises two first transmission wheels (20) and a first belt (21); the first transmission wheels (20) are fixedly mounted on the cotton grabbing shaft (17) and the output shaft of the motor (16); the two first transmission wheels (20) are both located in a transmission box (12); and the transmission sleeves on the two first transmission wheels (20) are provided with the same first belt (21).

4. The impurity removal device of the disc plucker according to claim 1 is characterized in that: The impurity removal mechanism comprises a roller shaft (22), an impurity removal roller (23) and a magnetic ring (24); the left inner wall of the impurity removal box (15) and the right inner wall of the protection box (13) are rotatably mounted with the same roller shaft (22); the impurity removal roller (23) is fixedly mounted on the roller shaft (22); the impurity removal roller (23) is located in the impurity removal box (15); the impurity removal roller (23) is provided with a magnetic ring (24); and a second transmission mechanism is provided between the roller shaft (22) and the output shaft of the motor (16).

5. The impurity removal device of the disc plucker according to claim 4 is characterized in that: The second transmission mechanism comprises two second transmission wheels (25) and a second belt (26), the second transmission wheels (25) are fixedly mounted on the roller shaft (22) and the output shaft of the motor (16), one of the two second transmission wheels (25) is located in the protection box (13), the other second transmission wheel (25) is located in the transmission box (12), and the other second transmission wheel (25) is located on the left side of the first transmission wheel (20), and the transmission sleeves on the two second transmission wheels (25) are provided with the same second belt (26), and the second belt (26) is adapted to the belt hole.

6. The impurity removal device of the disc plucker according to claim 1 is characterized in that: The cleaning mechanism comprises a rotating rod (27), a rotating seat (28) and a bristle brush (29); the rotating rod (27) is rotatably mounted in the rod hole; the top end of the rotating rod (27) extends into the impurity removal box (15); the bottom end of the rotating rod (27) extends into the motor box (11); the top end of the rotating rod (27) is fixedly mounted with the rotating seat (28); the top of the rotating seat (28) is provided with a bristle brush (29); the bristle brush (29) is matched with the magnetic ring (24); and a gear mechanism is provided between the rotating rod (27) and the output shaft of the motor (16).

7. The impurity removal device of the disc plucker according to claim 6 is characterized in that: The gear mechanism comprises two conical wheels (30), the bottom end of the rotating rod (27) and the output shaft of the motor (16) are both fixedly mounted with conical wheels (30), the two conical wheels (30) are both located in the motor box (11), and the two conical wheels (30) are meshed with each other.

Citation Information

Patent Citations

  • Edulcoration device of disc griping cotton machine

    CN206843639U