Dyeing and drying integrated equipment for non-woven fabric processing

By using the design of combining dehydration roller and liquid absorbing sponge in the dyeing and drying integrated equipment for non-woven fabric processing, the problem of residual dye on the dehydration device reducing dehydration efficiency is solved, and a more efficient non-woven fabric dehydration is achieved process.

CN222499681UActive Publication Date: 2025-02-18HANGZHOU OUDE NONWOVEN CO LTD
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Patent Information

Application Number
CN202421235649.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the existing dyeing and drying integrated equipment for non-woven fabric processing, the dye remaining on the dehydration device will reduce the dehydration efficiency of the non-woven fabric and will easily drip on the non-woven fabric that has been dehydrated.

Method used

A dyeing and drying integrated equipment for non-woven fabric processing is designed, using the combination of two dehydration rollers and two absorbing sponges. The absorbing sponge comes into contact with the surface of the dehydration roller, and the absorbing sponge is driven to rotate through the driving component. And move, remove dye from the dehydration roller to prevent dye from dripping or re-immersing into the non-woven fabric.

Benefits of technology

It effectively improves the dehydration efficiency of non-woven fabrics, prevents dye dripping or re-immersion on non-woven fabrics from dehydration, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dyeing and drying integrated equipment for non-woven fabric processing, and belongs to the technical field of non-woven fabric processing. The utility model discloses dyeing and drying integrated equipment for non-woven fabric processing. The cloth discharging roller is rotationally arranged on the dyeing box; the plurality of guide shafts are rotationally arranged in the dyeing box; the drying box is arranged on one side of the dyeing box and communicates with the dyeing box; the drying device is arranged on the drying box; the cloth collecting roller is rotationally arranged on the drying box; the dyeing and drying integrated equipment for non-woven fabric processing further comprises two liquid removing rollers and a drying device, wherein the two liquid removing rollers are rotationally arranged in the dyeing box; the two liquid absorbing sponges are respectively arranged on one sides of the two liquid removing rollers, and the surfaces of the liquid absorbing sponges are in contact with the surfaces of the liquid removing rollers; the two driving assemblies are arranged on the dyeing box to drive the two liquid absorbing sponges to move and rotate, and the rotating directions of the two ends of the liquid absorbing sponges are opposite when the liquid absorbing sponges rotate. The dyeing and drying integrated equipment for processing the non-woven fabric has the beneficial effect that the liquid removal efficiency of the non-woven fabric can be improved.
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Description

Technical Field

[0001] The present application relates to the technical field of non-woven fabric processing, and in particular to a dyeing and drying integrated device for non-woven fabric processing. Background Art

[0002] The dyeing and drying integrated equipment for non-woven fabric processing is a production equipment that can perform integrated dyeing and drying treatment on non-woven fabrics. After dyeing, the non-woven fabrics are stained with a lot of dyes. In order to improve the drying efficiency of the non-woven fabrics, they need to be de-liquidated first to remove the excess dye on the non-woven fabrics.

[0003] When the dehydrating device in some existing equipment is dehydrating the non-woven fabric, the dye on the dehydrating device is easily dripped onto the dehydrating non-woven fabric, and the residual dye on the dehydrating device will reduce the dehydrating efficiency of the non-woven fabric.

[0004] Therefore, it is necessary to design a dyeing and drying integrated equipment for non-woven fabric processing that can wipe off the residual dye on the non-woven fabric dehydration device to improve the dehydration efficiency of the equipment. Utility Model Content

[0005] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0006] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide a dyeing and drying integrated device for non-woven fabric processing, including:

[0007] dyeing box;

[0008] The cloth discharging roller is rotatably arranged on the dyeing box;

[0009] A plurality of guide shafts are rotatably arranged in the dyeing box;

[0010] A drying box, arranged on one side of the dyeing box and connected to the dyeing box;

[0011] A drying device, arranged on the drying box;

[0012] The cloth collecting roller is rotatably arranged on the drying box;

[0013] The dyeing and drying equipment for non-woven fabric processing also includes:

[0014] Two dehydration rollers are rotatably arranged in the dyeing box;

[0015] Two liquid-absorbing sponges are respectively arranged on one side of the two dehydrating rollers, and the surfaces of the liquid-absorbing sponges are in contact with the surfaces of the dehydrating rollers;

[0016] Two driving components are arranged on the dyeing box to drive the two liquid-absorbing sponges to move and rotate. When the liquid-absorbing sponges rotate, the rotation directions of the two ends are opposite.

[0017] During the working process, the non-woven fabric bypasses the guide shaft in the dyeing box, and passes between the two de-liquidation rollers after being soaked in the dye. During the rotation of the de-liquidation roller, the excess dye on the non-woven fabric is squeezed out. Since the absorbent sponge is in contact with the surface of the de-liquidation roller, the absorbent sponge can absorb the residual dye on the de-liquidation roller to prevent the residual dye from dripping on the de-liquidated fabric or re-immersing in the non-woven fabric, thereby improving the de-liquidation efficiency of the non-woven fabric. Since a driving component is provided, the two ends of the absorbent sponge can be driven to rotate in opposite directions, thereby continuously discharging the dye in the absorbent sponge. The driving component can drive the absorbent sponge to move to prevent the dye in the absorbent sponge from dripping on the non-woven fabric when it is squeezed out.

[0018] Furthermore, the driving assembly comprises:

[0019] Two movable plates are movably arranged on the inner wall of the dyeing box, and the two movable plates are arranged opposite to each other;

[0020] Two cylinders are fixed on the dyeing box, and piston rods of the two cylinders are fixedly connected to the two moving plates respectively;

[0021] Two rotating shafts are fixedly arranged at two ends of the liquid-absorbing sponge, and the two rotating shafts are rotatably arranged on two moving plates respectively;

[0022] Two driving gears are fixed on two rotating shafts respectively;

[0023] Two racks are fixed on the dyeing box, and the two racks can be respectively meshed with the two driving gears after moving.

[0024] Further, the two racks include a first rack and a second rack; the two drive gears include a first drive gear and a second drive gear;

[0025] The first rack is arranged above the first driving gear, and the second rack is arranged below the second driving gear.

[0026] Furthermore, a guide block is fixedly arranged on the dyeing box, a surface portion of the guide block penetrates to form a guide groove, and the movable plate is movably arranged in the guide groove.

[0027] Furthermore, a moving groove is formed on the dyeing box, and the end of the rotating shaft away from the liquid-absorbing sponge is inserted through the moving groove and fixedly connected to the driving gear;

[0028] The movable plate is fixedly connected with a connecting plate, and the connecting plate is movably arranged in the movable groove;

[0029] The piston rod of the cylinder is fixedly connected to the connecting plate.

[0030] Furthermore, a feed port is formed on the side wall of the dyeing box near the cloth discharge roller, a feeding port is formed on the side wall of the dyeing box opposite to the feed port, and a receiving port is formed on the side wall of the drying box opposite to the feeding port.

[0031] Furthermore, the drying device comprises:

[0032] The blowing component is fixed on the drying box;

[0033] Two conical blowing heads are arranged opposite to each other in the drying box, and a plurality of blowing ports are formed on the bottom surfaces of the blowing heads;

[0034] Two ends of the two blowing pipes are respectively connected with the blowing head and the blowing assembly.

[0035] Furthermore, a liquid inlet is provided on the top surface of the dyeing box, and a liquid discharge port is provided near the bottom of the dyeing box.

[0036] The beneficial effect of the present application is that the dye on the dehydration roller can be continuously absorbed and removed, thereby improving the dehydration efficiency of the non-woven fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0038] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0039] In the attached picture:

[0040] Figure 1 is an overall schematic diagram according to an embodiment of the present application;

[0041] Figure 2 It is a schematic diagram of the overall internal structure of the embodiment;

[0042] Figure 3 It is a partial structural schematic diagram of an embodiment, mainly showing the position structure of the liquid-absorbing sponge and the deliquoring roller;

[0043] Figure 4 is a partial structural schematic diagram of an embodiment, mainly showing the connection structure between the driving gear and the rack;

[0044] Figure 5 is a partial structural schematic diagram of an embodiment, mainly showing the structure of a driving assembly;

[0045] Figure 6 It is a partial structural schematic diagram of an embodiment, mainly showing the structure of a drying device.

[0046] Reference numerals:

[0047] 1. Dyeing box; 101. Support legs; 102. Liquid inlet; 103. Liquid outlet; 104. Cloth outlet roller; 105. Feed inlet; 106. Feed outlet; 107. Feed outlet; 108. Cloth receiving roller; 109. Guide shaft; 110. Non-woven fabric;

[0048] 2. Drying box; 201. Drying device; 202. Blowing assembly; 203. Blowing head; 204. Blowing pipe; 205. Blowing port;

[0049] 3. Deliquidation roller;

[0050] 4. Absorbent sponge;

[0051] 5. Driving assembly; 501. Moving plate; 502. Cylinder; 503. Rotating shaft; 504. Driving gear; 505. Rack; 506. Guide block; 507. Guide groove; 508. Fixed head; 509. Moving groove; 510. First driving gear; 511. Second driving gear; 512. First rack; 513. Second rack; 514. Connecting plate; 515. Protective cover. DETAILED DESCRIPTION

[0052] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0053] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0054] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0055] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0056] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0057] A dyeing and drying integrated equipment for non-woven fabric processing, comprising: a dyeing box 1, a cloth discharging roller 104, a guide shaft 109, a drying box 2, a drying device 201, and a cloth collecting roller 108;

[0058] Specifically, the dyeing box 1 and the drying box 2 are both rectangular shells and are fixedly connected to each other. Four supporting legs 101 are fixedly installed on the bottom surface of the drying box 2 near the four corners, and two supporting legs 101 are fixedly installed on the bottom surface of the dyeing box 1 away from the two corners of the drying box 2 to support the dyeing box 1 and the drying box 2; a liquid inlet 102 is provided on the top surface of the dyeing box 1 to facilitate pouring dye into the dyeing box 1, and a liquid drain port 103 is provided on the side wall of the dyeing box 1 near the bottom to facilitate draining the dye in the dyeing box 1;

[0059] A cloth discharging roller 104 is rotatably provided on the dyeing box 1, a feeding port 105 is formed on the side wall of the dyeing box 1 near the cloth discharging roller 104, a feeding port 106 is formed on the side wall of the dyeing box 1 opposite to the feeding port 105, and the feeding port 106 connects the dyeing box 1 and the drying box 2; a receiving port 107 is formed on the side wall of the drying box 2 opposite to the feeding port 106, and a cloth collecting roller 108 is rotatably provided on the outer wall of the drying box 2 at a position corresponding to the receiving port 107, and the cloth collecting roller 108 can roll up the non-woven fabric 110 that has been dried;

[0060] Three guide shafts 109 are rotatably arranged in the dyeing box 1. The three guide shafts 109 can change the conduction path of the non-woven fabric 110 in the dyeing box 1, so that the non-woven fabric 110 can be immersed in the dye in the dyeing box 1 during the conduction process in the dyeing box 1 to achieve dyeing;

[0061] The drying device 201 includes a blowing assembly 202, two conical blowing heads 203, and two blowing pipes 204; specifically, the blowing assembly 202 is fixedly mounted on the side wall of the drying box 2 to blow out hot air; the two conical blowing heads 203 are relatively mounted in the drying box 2 along the height direction of the drying box 2, and the two ends of the blowing pipe 204 are respectively connected to the drying box 2 and the blowing assembly 202 to guide the hot air in the blowing assembly 202 into the blowing head 203, and a plurality of evenly distributed blowing ports 205 are formed on the bottom surface of the blowing head 203 to evenly blow the hot air onto the non-woven fabric 110, thereby drying it.

[0062] The dyeing and drying integrated equipment for non-woven fabric processing also includes: two deliquescence rollers 3, two liquid absorbing sponges 4,

[0063] Two drive components 5;

[0064] The de-liquidation roller 3 is set to squeeze the non-woven fabric 110 in the dyeing box 1, and squeeze out the excess dye on the non-woven fabric 110. The absorbent sponge 4 can continuously absorb the residual dye on the de-liquidation roller 3 to prevent the residual dye on the de-liquidation roller 3 from dripping onto the non-woven fabric 110 that has been de-liquidated. It can also prevent the residual dye on the de-liquidation roller 3 from repeatedly immersing into the non-woven fabric 110, thereby reducing the de-liquidation efficiency of the non-woven fabric 110.

[0065] Specifically, the nonwoven fabric 110 is rolled out from the fabric outlet roller 104, passes through three guide shafts 109 and passes through between two de-liquidation rollers 3. A small gap is left between the two de-liquidation rollers 3. When the de-liquidation rollers 3 rotate, the nonwoven fabric 110 can be squeezed, thereby squeezing out the excess dye on the nonwoven fabric 110.

[0066] Two liquid-absorbing sponges 4 are respectively arranged on one side of the two dehydrating rollers 3, and the surface of the liquid-absorbing sponges 4 is in contact with the surface of the dehydrating rollers 3, so that the liquid-absorbing sponges 4 can continuously absorb the dye remaining on the surface of the dehydrating rollers 3 during the rotation of the dehydrating rollers 3;

[0067] The two driving components 5 are respectively connected to the two absorbent sponges 4 to drive the absorbent sponges 4 to move and rotate to squeeze water. When the absorbent sponges 4 rotate, the rotation directions of the two ends are opposite to squeeze out the dye absorbed in the absorbent sponges 4.

[0068] Specifically, the driving assembly 5 includes two moving plates 501, two cylinders 502, two rotating shafts 503, two driving gears 504, and two racks 505;

[0069] More specifically, two opposite guide blocks 506 are fixedly arranged on two opposite inner walls of the dyeing box 1, and the surface portion of the guide block 506 penetrates to form a guide groove 507, and the extension direction of the guide groove 507 is the same as the length direction of the dyeing box 1, and the movable plate 501 is movably arranged in the guide groove 507;

[0070] Fixed heads 508 are fixedly installed at both ends of the liquid-absorbing sponge 4, and two rotating shafts 503 are respectively fixedly installed on the fixed heads 508 at both ends of the liquid-absorbing sponge 4, and the rotating shafts 503 are rotatably connected to the two movable plates 501; two opposite moving grooves 509 are formed on the two opposite side walls of the dyeing box 1, and a connecting plate 514 is fixedly connected to the movable plate 501, and the connecting plate 514 is movably arranged in the moving groove 509, and the top surface and the bottom surface of the connecting plate 514 are respectively arranged to fit the two corresponding inner walls of the moving groove 509; two cylinders 502 are fixedly arranged on the outer wall of the dyeing box 1, and the piston rods of the two cylinders 502 are respectively fixedly connected to the two connecting plates 514; through the extension and contraction of the cylinder 502, the movable plate 501 can be driven to reciprocate along the extension direction of the guide groove 507;

[0071] The ends of the two rotating shafts 503 away from the liquid-absorbing sponge 4 are inserted through the movable groove 509 and fixedly connected with the driving gear 504. The driving gear 504 includes a first driving gear 510 and a second driving gear 511. Two racks 505 are fixedly installed on the two opposite outer walls of the dyeing box 1, including a first rack 512 and a second rack 513. The first rack 512 is arranged above the first driving gear 510, and the second rack 513 is arranged below the second driving gear 511. After the liquid-absorbing sponge 4 moves, the first driving gear 510 can be meshed with the first rack 512, and the second driving gear 511 can be meshed with the second rack 513. Four protective cover shells 515 are fixedly installed on the dyeing box to cover the driving structure at both ends of the two dehydration rollers 3 to avoid dust or accidental injury.

[0072] Since the first rack 512 is arranged above the first driving gear 510, and the second rack 513 is arranged below the second driving gear 511, when the rack 505 and the driving gear 504 are meshed, the rack 505 can drive the driving gears 504 at both ends of the liquid-absorbing sponge 4 to rotate in opposite directions, thereby squeezing the liquid-absorbing sponge 4 and twisting out the dye absorbed in the liquid-absorbing sponge 4;

[0073] During the retraction of the cylinder 502, the rack 505 and the driving gear 504 engage after the absorbent sponge 4 moves one end distance to prevent the dye in the absorbent sponge 4 from dripping onto the non-woven fabric 110 when it is wrung out. After the driving gear 504 rotates, the absorbent sponge 4 is deformed to wrung out the dye; when the cylinder 502 extends, the driving gears 504 at both ends of the absorbent sponge 4 return to their initial positions, the absorbent sponge 4 recovers its deformation, and the absorbent sponge 4 returns to its initial position in contact with the surface of the deliquidation roller 3.

[0074] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. A dyeing and drying integrated equipment for non-woven fabric processing, comprising: dyeing box; A cloth discharging roller is rotatably arranged on the dyeing box; A plurality of guide shafts are rotatably disposed in the dyeing box; A drying box, arranged on one side of the dyeing box and connected to the dyeing box; A drying device, arranged on the drying box; A cloth collecting roller is rotatably arranged on the drying box; Features: The non-woven fabric processing dyeing and drying integrated equipment also includes: Two dehydration rollers are rotatably arranged in the dyeing box; Two liquid-absorbing sponges are respectively arranged on one side of the two dehydrating rollers, and the surface of the liquid-absorbing sponges is in contact with the surface of the dehydrating rollers; Two driving components are arranged on the dyeing box to drive the two liquid-absorbing sponges to move and rotate. When the liquid-absorbing sponges rotate, the rotation directions of the two ends are opposite.

2. The dyeing and drying integrated equipment for nonwoven fabric processing according to claim 1, characterized in that: The drive assembly comprises: Two movable plates are movably arranged on the inner wall of the dyeing box, and the two movable plates are arranged opposite to each other; Two cylinders are fixedly mounted on the dyeing box, and piston rods of the two cylinders are fixedly connected to the two movable plates respectively; Two rotating shafts are fixedly arranged at two ends of the liquid-absorbing sponge, and the two rotating shafts are rotatably arranged on the two movable plates respectively; Two driving gears are respectively fixed on the two rotating shafts; Two racks are fixed on the dyeing box, and the two racks can be respectively meshed with the two driving gears after moving.

3. The dyeing and drying integrated equipment for nonwoven fabric processing according to claim 2, characterized in that: The two racks include a first rack and a second rack; the two drive gears include a first drive gear and a second drive gear; The first rack is disposed above the first driving gear, and the second rack is disposed below the second driving gear.

4. The dyeing and drying integrated equipment for nonwoven fabric processing according to claim 3, characterized in that: A guide block is fixedly arranged on the dyeing box, and a surface portion of the guide block penetrates to form a guide groove, and the movable plate is movably arranged in the guide groove.

5. The dyeing and drying integrated equipment for nonwoven fabric processing according to claim 4, characterized in that: A moving groove is formed on the dyeing box, and one end of the rotating shaft away from the liquid-absorbing sponge is inserted through the moving groove and fixedly connected to the driving gear; The movable plate is fixedly connected with a connecting plate, and the connecting plate is movably arranged in the movable groove; The piston rod of the cylinder is fixedly connected to the connecting plate.

6. The dyeing and drying integrated equipment for nonwoven fabric processing according to claim 5, characterized in that: A material feed port is formed on the side wall of the dyeing box close to the cloth discharging roller, a material delivery port is formed on the side wall of the dyeing box opposite to the material feed port, and a material receiving port is formed on the side wall of the drying box opposite to the material delivery port.

7. The dyeing and drying integrated equipment for nonwoven fabric processing according to claim 1, characterized in that: The drying device comprises: A blowing assembly is fixedly mounted on the drying box; Two conical blowing heads are arranged opposite to each other in the drying box, and a plurality of blowing ports are formed on the bottom surfaces of the blowing heads; Two ends of the two blowing pipes are respectively connected with the blowing head and the blowing assembly.

8. The dyeing and drying integrated equipment for nonwoven fabric processing according to claim 1, characterized in that: The top surface of the dyeing box is provided with a liquid inlet, and the position of the dyeing box near the bottom is provided with a liquid outlet.