Embossing device with thickness adjusting function for fiber blanket processing

By using the adjustment mechanism of the cylinder and piston rod in the embossing device for fiber blanket processing, the height of the embossing roller is adjusted by changing the shape of the airbag, the problem of soft material of the fiber blanket is solved, and convenient height adjustment and pressure are achieved The effect of flowers is guaranteed.

CN222499732UActive Publication Date: 2025-02-18CHANGSHU LIVELY HOME TEXTILES CO LTD
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Patent Information

Application Number
CN202420498896.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-02-18
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

Since the material of the fiber blanket is relatively soft, the prior art needs to continuously adjust the distance between the embossing roller and the fiber blanket when adjusting the height of the embossing roller through a screw, resulting in cumbersome operation.

Method used

An embossing device for processing fiber blankets with thickness adjustment function is designed, and the adjustment mechanism of the cylinder and piston rod is used to adjust the height of the embossing roller through the shape of the airbag, avoiding multiple adjustments and making it easy to operate.

Benefits of technology

The height of the embossing roller is easily adjusted, avoiding excessive extrusion of the fiber blanket, ensuring the embossing effect, and observing the extrusion pressure degree through the shape changes of the airbag.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of fiber blanket production, in particular to a fiber blanket processing embossing device with a thickness adjusting function, which comprises a processing table, fixing plates are fixedly connected to two sides of the top end of the processing table, a rolling shaft is rotatably connected between opposite sides of the two fixing plates, and the rolling shaft is rotatably connected with the top end of the processing table. An embossing roller is connected between the opposite sides of the two fixing plates in a sliding manner; through the arrangement of the adjusting mechanism, when the height of the embossing roller is adjusted through the interaction of the embossing roller and the first piston rod, when a medium in a first cylinder reversely enters a second cylinder and the second piston rod pushes a first extrusion plate to extrude an air bag to deform, the height adjustment of the embossing roller and the fiber blanket is completed, repeated adjustment is not needed, operation is convenient and fast, and the practicability is high. And through the shape change of the air bag, the extrusion force of the embossing roller on the fiber blanket can be observed, so that the excessive extrusion of the embossing roller on the fiber blanket is avoided, and the embossing effect of the embossing roller on the fiber blanket is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of fiber blanket production, in particular to an embossing device for fiber blanket processing with a thickness adjustment function. Background Art

[0002] Fiber blanket is a soft blanket-like product made of fiber material, which is widely used in the fields of warmth preservation, thermal insulation, home decoration, etc., including wool blanket, cotton blanket, polyester blanket, etc. In order to increase the decorative effect of the fiber blanket and make it more visually attractive, the fiber blanket needs to use embossing device to create different patterns and textures on the surface of the fiber blanket during production.

[0003] The Chinese patent "An embossing device for a fiber blanket" authorization announcement number "CN209989581U" sets a second motor and a screw, places the fiber blanket between the embossing roller and the active roller, starts the second motor to drive the rotation of the screw, and moves the movable part on the slide rod, thereby driving the movement of the embossing roller. The distance between the embossing roller and the active roller is adjusted according to the thickness of the fiber blanket, so that the embossing effect on the fiber blanket is better.

[0004] Although the height of the embossing roller can be adjusted, since the material of the fiber blanket is relatively soft, when adjusting the height of the embossing roller by a screw rod, in order to avoid excessive squeezing between the embossing roller and the fiber blanket, it is necessary to constantly adjust the distance between the embossing roller and the fiber blanket, which is rather cumbersome.

[0005] Therefore, an embossing device for processing a fiber blanket with a thickness adjustment function is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide an embossing device for fiber blanket processing with a thickness adjustment function in order to solve the above-mentioned problem, thereby improving the problem that since the material of the fiber blanket is relatively soft, when the height of the embossing roller is adjusted by a screw rod, in order to avoid excessive squeezing of the embossing roller and the fiber blanket, it is necessary to continuously adjust the distance between the embossing roller and the fiber blanket, which is a cumbersome problem.

[0007] The utility model achieves the above-mentioned purpose through the following technical scheme: an embossing device for fiber blanket processing with thickness adjustment function, comprising: a processing table, both sides of the top of the processing table are fixedly connected with a fixed plate, a roller is rotatably connected between the opposite sides of the two fixed plates, an embossing roller is slidably connected between the opposite sides of the two fixed plates, a mounting frame is fixedly connected to the surface of the processing table, and an adjusting mechanism is arranged on the inner side of the mounting frame; wherein the adjusting mechanism comprises a cylinder fixedly connected to the top of the mounting frame, the bottom end of the cylinder passes through the mounting frame and is fixedly connected to the mounting plate, two first cylinders are fixedly connected to the inner wall of the mounting plate, a first piston rod is slidably connected to the inner wall of the first cylinder, the bottom end of the first piston rod passes through the first cylinder and is fixedly connected to the connecting plate, both ends of the embossing roller pass through the fixed plate and are rotatably connected to one end of the connecting plate, and an adjusting component is arranged on one side of the mounting frame.

[0008] Preferably, the adjustment assembly includes a second cylinder fixedly connected to one side of the mounting frame, one end of the second cylinder is fixedly connected to the first connecting tube, a second connecting tube is arranged between the first cylinder and the first connecting tube, a second piston rod is slidably connected to the inner wall of the second cylinder, one end of the second piston rod passes through the second cylinder and is fixedly connected to the first extrusion plate, and the other end of the first extrusion plate is fixedly connected to the airbag. The setting of the adjustment mechanism utilizes the interaction between the embossing roller and the first piston rod to adjust the height of the embossing roller. When the medium in the first cylinder reversely enters the second cylinder, the second piston rod pushes the first extrusion plate to squeeze the airbag to deform, and the height adjustment of the embossing roller and the fiber blanket is completed. There is no need for multiple adjustments, and the operation is convenient. The squeezing force of the embossing roller on the fiber blanket can be observed through the shape change of the airbag, thereby avoiding excessive squeezing of the fiber blanket by the embossing roller, which is conducive to ensuring the embossing effect of the embossing roller on the fiber blanket.

[0009] Preferably, a second extrusion plate is fixedly connected to one side of the mounting frame, and one end of the second extrusion plate is fixedly connected to the surface of the airbag, which is conducive to better extrusion of the airbag.

[0010] Preferably, the first pressing plate and the second pressing plate are circular plates and are symmetrical about the center of the airbag, which is conducive to evenly distributing the applied pressure on the surface of the entire airbag.

[0011] Preferably, a spring is fixedly connected to the inner wall of the second cylinder, the spring is sleeved on the surface of the second piston rod, and the other end of the spring is fixedly connected to one end of the second piston rod. When the cylinder drives the embossing roller to move upward to release the embossing of the fiber blanket, the spring helps to restore the device to its initial state.

[0012] Preferably, the shape of the airbag is spherical, which is conducive to better observing the shape change of the airbag.

[0013] Preferably, the number ratio of the first connecting pipe to the second connecting pipe is 1:2, and the second connecting pipe is a hose, which is conducive to allowing the media in the two first cylinders to enter the second cylinder through the first connecting pipe at the same time.

[0014] Preferably, a slider is slidably connected to one side of the mounting frame, a first motor is fixedly connected to the top of the slider, and one end of the embossing roller is fixedly connected to the output shaft of the first motor, which is conducive to ensuring the normal operation of the embossing roller driven by the first motor and ensuring the stability of the device during operation.

[0015] The beneficial effects of the utility model are:

[0016] 1. The setting of the adjustment mechanism utilizes the interaction between the embossing roller and the first piston rod to adjust the height of the embossing roller. When the medium in the first cylinder reversely enters the second cylinder, the second piston rod pushes the first extrusion plate to squeeze the airbag to deform, and the height adjustment of the embossing roller and the fiber blanket is completed. There is no need for multiple adjustments, and the operation is convenient. The squeezing force of the embossing roller on the fiber blanket can be observed through the shape change of the airbag, thereby avoiding excessive squeezing of the embossing roller on the fiber blanket, which is conducive to ensuring the embossing effect of the embossing roller on the fiber blanket;

[0017] 2. The interaction between the first extrusion plate and the second extrusion plate is conducive to better extrusion of the airbag, causing it to deform, and is conducive to better observation of the shape change of the airbag. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0020] Figure 3 It is a cross-sectional view of the first cylinder of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the regulating component of the utility model.

[0022] In the figure: 1. processing table; 2. fixing plate; 3. roller; 4. embossing roller; 5. mounting frame; 6. adjusting mechanism; 601. cylinder; 602. mounting plate; 603. first cylinder; 604. first piston rod; 605. connecting plate; 606. adjusting assembly; 6061. second cylinder; 6062. first connecting pipe; 6063. second connecting pipe; 6064. second piston rod; 6065. first extrusion plate; 6066. airbag; 6067. second extrusion plate; 6068. spring; 607. slider; 7. first motor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] When implementing: Figure 1-4 As shown, an embossing device for processing a fiber blanket with a thickness adjustment function comprises: a processing table 1, both sides of the top of the processing table 1 are fixedly connected with a fixed plate 2, a roller 3 is rotatably connected between the opposite sides of the two fixed plates 2, an embossing roller 4 is slidably connected between the opposite sides of the two fixed plates 2, a mounting frame 5 is fixedly connected to the surface of the processing table 1, and an adjustment mechanism 6 is arranged on the inner side of the mounting frame 5; wherein the adjustment mechanism 6 comprises a cylinder 601 fixedly connected to the top of the mounting frame 5, the bottom end of the cylinder 601 penetrates the mounting frame 5 and is fixedly connected with the mounting plate 602, two first cylinders 603 are fixedly connected to the inner wall of the mounting plate 602, a first piston rod 604 is slidably connected to the inner wall of the first cylinder 603, the bottom end of the first piston rod 604 penetrates the first cylinder 603 and is fixedly connected with a connecting plate 605, both ends of the embossing roller 4 penetrate the fixed plate 2 and are rotatably connected to one end of the connecting plate 605, and an adjustment component 606 is arranged on one side of the mounting frame 5.

[0025] A second motor is fixedly connected to one side of one of the fixed plates 2, and one end of the roller 3 is fixedly connected to the output shaft of the second motor. When the fiber blanket needs to be embossed, the fiber blanket is passed through the middle of the embossing roller 4 and the roller 3. At this time, the cylinder 601 in the adjustment mechanism 6 is started to adjust the height of the embossing roller 4. The first cylinder 603 is filled with a medium. Under the action of the medium, the first piston rod 604 is pushed downward to the farthest distance. When the cylinder 601 is started, it will drive the mounting plate 602 to move downward, and drive the embossing roller 4 to move synchronously under the action of the first piston rod 604 and the connecting plate 605. At this time, the surface of the embossing roller 4 will slide along the inner wall of the fixed plate 2. When the embossing roller 4 moves to squeeze the fiber blanket, the embossing roller 4 will push the first piston rod 604 in the opposite direction to squeeze the medium in the first cylinder 603 and drive the adjustment component 606 to operate.

[0026] like Figure 2 , Figure 3 and Figure 4As shown, the adjustment assembly 606 includes a second cylinder 6061 fixedly connected to one side of the mounting frame 5, one end of the second cylinder 6061 is fixedly connected to the first connecting pipe 6062, a second connecting pipe 6063 is arranged between the first cylinder 603 and the first connecting pipe 6062, a second piston rod 6064 is slidably connected to the inner wall of the second cylinder 6061, one end of the second piston rod 6064 passes through the second cylinder 6061 and is fixedly connected to the first extrusion plate 6065, and the other end of the first extrusion plate 6065 is fixedly connected to the airbag 6066. A second extrusion plate 6067 is fixedly connected to one side of the mounting frame 5, and one end of the second extrusion plate 6067 is fixedly connected to the surface of the airbag 6066. The first extrusion plate 6065 and the second extrusion plate 6067 are circular plates in shape and are symmetrical to the center of the airbag 6066. The airbag 6066 is spherical in shape. The number ratio of the first connecting pipe 6062 to the second connecting pipe 6063 is 1:2, and the second connecting pipe 6063 is a hose.

[0027] When the medium in the first cylinder 603 is squeezed, it will enter the first connecting tube 6062 through the second connecting tube 6063 at the same time, and enter the second cylinder 6061 through the first connecting tube 6062, and push the second piston rod 6064 to move. When the second piston rod 6064 moves, it will synchronously drive the first extrusion plate 6065 to move, and under the action of the second extrusion plate 6067, the airbag 6066 is squeezed. When the airbag 6066 is deformed, the cylinder 601 is closed and the embossing roller 4 stops moving. At this time, the adjustment of the embossing roller 4 is completed.

[0028] like Figure 4 As shown, the inner wall of the second cylinder 6061 is fixedly connected with a spring 6068, which is sleeved on the surface of the second piston rod 6064, and the other end of the spring 6068 is fixedly connected to one end of the second piston rod 6064. When the medium enters the second cylinder 6061 and pushes the second piston rod 6064 to move, the spring 6068 will be deformed, and when the cylinder 601 drives the embossing roller 4 to move upward to release the embossing of the fiber blanket, the first piston rod 604 releases the squeezing of the medium in the first cylinder 603. At this time, the second piston rod 6064 is reset under the action of the spring 6068, and the medium in the second cylinder 6061 will flow back into the first cylinder 603 again, the airbag 6066 loses the squeezing, and the device returns to the initial state.

[0029] like Figure 2 and Figure 3As shown, a slider 607 is slidably connected to one side of the mounting frame 5, a first motor 7 is fixedly connected to the top of the slider 607, and one end of the embossing roller 4 is fixedly connected to the output shaft of the first motor 7. A moving groove matching the slider 607 is provided on one side of the mounting frame 5. When the embossing roller 4 moves, the first motor 7 moves synchronously under the action of the slider 607 and the moving groove. When the embossing roller 4 performs embossing, the first motor 7 is started, and the output shaft of the first motor 7 drives the embossing roller 4 to rotate to perform embossing on the fiber blanket.

[0030] When the utility model is used, when it is necessary to emboss the fiber blanket, the fiber blanket is passed through the middle of the embossing roller 4 and the roller 3. At this time, the cylinder 601 in the adjusting mechanism 6 is started to adjust the height of the embossing roller 4. When the cylinder 601 is started, it will drive the mounting plate 602 to move downward, and drive the embossing roller 4 to move synchronously under the action of the first piston rod 604 and the connecting plate 605. When the embossing roller 4 moves to squeeze the fiber blanket, at this time, the embossing roller 4 will push the first piston rod 604 in the opposite direction to squeeze the medium in the first cylinder 603. After being squeezed, the medium will enter the second cylinder 6061 through the second connecting tube 6063 and the first connecting tube 6062, and push the second piston rod 6064 to move. At this time, the spring 6068 is compressed. When the second piston rod 6064 moves, it will synchronously drive the first squeezing plate 6065 to move, and under the action of the second squeezing plate 6067, the airbag 6066 is squeezed. When the airbag 6066 is deformed, the cylinder 601 is closed and the embossing roller 4 stops moving. At this time, the adjustment of the embossing roller 4 is completed.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An embossing device for processing a fiber blanket with a thickness adjustment function, characterized in that: include: A processing table (1), wherein both sides of the top of the processing table (1) are fixedly connected to fixed plates (2), a roller (3) is rotatably connected between the opposite sides of the two fixed plates (2), an embossing roller (4) is slidably connected between the opposite sides of the two fixed plates (2), a mounting frame (5) is fixedly connected to the surface of the processing table (1), and an adjustment mechanism (6) is arranged on the inner side of the mounting frame (5); The adjusting mechanism (6) comprises a cylinder (601) fixedly connected to the top of the mounting frame (5); the bottom end of the cylinder (601) passes through the mounting frame (5) and is fixedly connected to a mounting plate (602); the inner wall of the mounting plate (602) is fixedly connected to two first cylinders (603); the inner wall of the first cylinder (603) is slidably connected to a first piston rod (604); the bottom end of the first piston rod (604) passes through the first cylinder (603) and is fixedly connected to a connecting plate (605); both ends of the embossing roller (4) pass through the fixing plate (2) and are rotatably connected to one end of the connecting plate (605); and an adjusting component (606) is provided on one side of the mounting frame (5).

2. The embossing device for processing a fiber blanket with a thickness adjustment function according to claim 1, characterized in that: The adjustment component (606) comprises a second cylinder (6061) fixedly connected to one side of the mounting frame (5); one end of the second cylinder (6061) is fixedly connected to a first connecting tube (6062); a second connecting tube (6063) is arranged between the first cylinder (603) and the first connecting tube (6062); a second piston rod (6064) is slidably connected to the inner wall of the second cylinder (6061); one end of the second piston rod (6064) passes through the second cylinder (6061) and is fixedly connected to a first extrusion plate (6065); and the other end of the first extrusion plate (6065) is fixedly connected to an air bag (6066).

3. The embossing device for processing a fiber blanket with a thickness adjustment function according to claim 1, characterized in that: A second extrusion plate (6067) is fixedly connected to one side of the mounting frame (5), and one end of the second extrusion plate (6067) is fixedly connected to the surface of the airbag (6066).

4. The embossing device for processing a fiber blanket with a thickness adjustment function according to claim 2, characterized in that: The first extrusion plate (6065) and the second extrusion plate (6067) are circular plates in shape and are symmetrical about the center of the airbag (6066).

5. The embossing device for processing a fiber blanket with a thickness adjustment function according to claim 2, characterized in that: A spring (6068) is fixedly connected to the inner wall of the second cylinder (6061), and the spring (6068) is sleeved on the surface of the second piston rod (6064). The other end of the spring (6068) is fixedly connected to one end of the second piston rod (6064).

6. The embossing device for processing a fiber blanket with a thickness adjustment function according to claim 2, characterized in that: The airbag (6066) is spherical in shape.

7. The embossing device for processing a fiber blanket with a thickness adjustment function according to claim 2, characterized in that: The ratio of the number of the first connecting tube (6062) to the number of the second connecting tube (6063) is one:two, and the second connecting tube (6063) is a hose.

8. The embossing device for processing a fiber blanket with a thickness adjustment function according to claim 1, characterized in that: A slider (607) is slidably connected to one side of the mounting frame (5), a top end of the slider (607) is fixedly connected to a first motor (7), and one end of the embossing roller (4) is fixedly connected to an output shaft of the first motor (7).

Citation Information

Patent Citations

  • Embossing device for fiber blanket

    CN209989581U