Loader starting auxiliary device in ultralow temperature environment
By setting up a heating furnace in the loader's storage box and circulating the cooling liquid with a water pump and fuel pump, the problem of difficulty in starting the loader in a low-temperature environment is solved, rapid start is achieved, and the utilization rate of the entire vehicle space is improved.
Patent Information
- Application Number
- CN202420578225.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-25
AI Technical Summary
In low temperature environments, it is difficult for the loader to start smoothly, which causes trouble for drivers and operators. The existing methods have the risk of high power consumption, overheating and damage to the starter.
A loader start-up auxiliary device is designed under ultra-low temperature environment. By setting up a heating furnace in the storage box, and using a water pump and fuel pump to quickly circulate the cooling liquid and circulate it into the engine to achieve rapid start-up.
It realizes rapid start of the loader in a low-temperature environment, reduces the demand for the entire vehicle space, improves the utilization rate of the entire vehicle space, and is conducive to the discharge of flue gas generated by the combustion of the heating furnace.
Smart Images

Figure CN222501937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of loader accessories processing, in particular to a loader starting auxiliary device in an ultra-low temperature environment. Background Art
[0002] In extremely cold and low-temperature areas, especially when the temperature is below minus 30 degrees Celsius, cold starting of loaders becomes a huge challenge. Faced with such an environment, loaders are often difficult to start smoothly, causing considerable trouble for drivers and operators. In order to solve this problem, people sometimes try to start the loader through some special methods, such as removing the pipeline behind the air filter, spraying ether and other combustion aids directly into the intake manifold multiple times, and igniting multiple times to force starting. However, this starting method is not a long-term solution and there are many problems and risks.
[0003] First, continuous and frequent ignition in a low temperature environment will greatly consume the battery power of the vehicle. In most cases, the battery power of the vehicle has been consumed to the point where it cannot drive the starter before the engine is successfully started. This requires reliance on an external power supply for auxiliary starting, which further increases the complexity and risk of the operation. Secondly, frequent and repeated starting attempts will not only cause the starter to overheat, but may even cause damage to the starter. The starter is a key component in the loader starting process. Once it is overheated or damaged, it will directly affect the normal starting and operation of the loader.
[0004] Therefore, facing the problem of loader starting in low temperature environment, we need to find a more reasonable and effective solution. Utility Model Content
[0005] The utility model aims to provide a loader starting auxiliary device in an ultra-low temperature environment with a stable structure and rapid cold engine starting in view of the above problems.
[0006] To achieve the above-mentioned purpose, the utility model discloses a loader starting auxiliary device in an ultra-low temperature environment, comprising a frame of the loader and a rear counterweight arranged at the rear end of the frame, an engine is arranged on the frame at the front end of the rear counterweight, a fuel tank is arranged on the frame on the rear side of the engine, and storage boxes are arranged on the left and right side walls of the frame located on the front side of the rear counterweight. Its structural characteristics are that a heating furnace is arranged in the storage box on the front side of the rear counterweight and on the same side as the fuel tank, a fuel pump matching the heating furnace is arranged on the inner wall of the storage box on one side of the heating furnace, a water pump matching the engine and the heating furnace is arranged on the side wall of the frame between the engine and the storage box, a coolant delivery pipe connected to the engine and the heating furnace is arranged on the water pump, a fuel delivery pipe connected to the fuel tank and the heating furnace is arranged on the fuel pump, and a coolant output pipe connected to the engine is arranged on the heating furnace.
[0007] After adopting the above structure, the coolant in the engine is quickly transported to the heating furnace through the water pump and the fuel in the fuel tank is extracted by the fuel pump to complete the heating, so that the hot coolant is circulated to the engine to achieve the purpose of rapid starting. The heating furnace is arranged in the storage box, which reduces the demand for vehicle space, thereby improving the utilization rate of the vehicle space and facilitating the discharge of smoke generated by the combustion of the heating furnace.
[0008] Preferably, the storage box is a shell structure composed of multiple baffles, and a positioning mounting plate connected to each side plate is arranged in the middle of the storage box in the horizontal direction, and the heating furnace is fixed on the positioning mounting plate and arranged along the length direction of the positioning mounting plate. The heating furnace is installed in the middle of the storage box through the positioning mounting plate, so that the space is reasonably utilized and it is convenient for the staff to inspect and maintain.
[0009] Preferably, an L-shaped support frame is provided on the inner wall of the front baffle of the storage box, and the L-shaped support frame includes a vertical plate fixed to the rear baffle of the storage box and a horizontal plate vertically connected to the upper end of the vertical plate in the horizontal direction, and the fuel pump is fixed to the horizontal plate in the vertical direction and is located at the right side of the heating furnace. The fuel pump is installed by the L-shaped support frame, so that the space layout in the storage box is more reasonable and the pipeline connection is shorter and less prone to damage.
[0010] Preferably, an L-shaped mounting seat extending from the upper edge of the frame side plate into the inner side of the frame is provided on the side wall of the frame near the front end of the storage box, the L-shaped mounting seat includes a fixing plate arranged in a vertical direction to fit the outer side wall of the frame and a support plate connected to the upper end of the fixing plate in a horizontal direction, and the water pump is fixedly mounted on the upper end surface of the support plate. By arranging the water pump close to the engine through the L-shaped mounting seat, it is convenient to shorten the layout of the pipeline and facilitate rapid preheating of the engine.
[0011] Preferably, the coolant delivery pipe includes a first water inlet pipe connecting the water outlet of the engine and the water inlet of the water pump and a second water inlet pipe connecting the water outlet of the water pump and the water inlet of the heating furnace, the first water inlet pipe is arranged at a position close to the frame side panel along the length direction of the frame, and the second water inlet pipe is arranged along the outer wall of the frame side panel and passes through the right side panel of the storage box and is installed at the water inlet of the heating furnace. The first water inlet pipe is arranged along the frame side panel to facilitate pipe fixing and save space.
[0012] Preferably, the fuel delivery pipe includes a first fuel inlet pipe connecting the fuel tank outlet and the fuel pump inlet, and also includes a second fuel inlet pipe connecting the fuel pump outlet and the heating furnace inlet.
[0013] Preferably, the first oil inlet pipe body is arranged in contact with the inner wall of the frame side panel along the length direction of the frame side panel and the pipe body is located below the water pump. One end of the first oil inlet pipe passes through the frame side panel to be connected to the oil outlet of the fuel tank and the other end passes through the frame side panel and the right side panel of the storage box to be connected to the oil inlet of the fuel pump.
[0014] Preferably, one end of the coolant output pipe is connected to the water outlet of the heating furnace and the other end passes through the right side plate of the storage box and the side plate of the frame to be connected to the water inlet of the engine.
[0015] Preferably, the heating furnace is provided with a smoke exhaust pipe extending out of the storage box, which is conducive to the exhaust of smoke generated by the combustion of the heating furnace.
[0016] To sum up, the beneficial effects of the utility model are: the utility model has a stable structure and reasonable space utilization, and the coolant in the engine is quickly transported to the heating furnace through the water pump and the fuel in the fuel tank is extracted by the fuel pump to complete the heating, so that the hot coolant is circulated to the engine to achieve the purpose of rapid starting, and the heating furnace is arranged in the storage box, which reduces the demand for vehicle space, thereby improving the utilization rate of the vehicle space and is conducive to the discharge of smoke generated by the combustion of the heating furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the connection structure of each pipeline of the utility model;
[0019] Figure 3 This is a structural schematic diagram of the installation position of the fuel pump and the water pump of the utility model;
[0020] Figure 4 It is a schematic diagram of the exploded structure of each pipeline of the utility model.
[0021] In the figure: 1. frame; 2. rear counterweight; 3. engine; 4. fuel tank; 5. storage box; 6. heating furnace; 7. fuel pump; 8. water pump; 9. coolant delivery pipe; 10. fuel delivery pipe; 11. coolant output pipe; 12. positioning mounting plate; 13. L-shaped support frame; 14. L-shaped mounting seat; 15. first water inlet pipe; 16. second water inlet pipe; 17. first oil inlet pipe; 18. second oil inlet pipe; 19. exhaust pipe. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0024] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0025] The following is a description of preferred embodiments of the present invention in conjunction with the accompanying drawings.
[0026] like Figure 1 and Figure 3 As shown, the utility model includes a frame 1 of a loader and a rear counterweight 2 arranged at the rear end of the frame 1, an engine 3 is arranged on the frame 1 at the front end of the rear counterweight 2, a fuel tank 4 is arranged on the frame 1 on the rear side of the engine 3, and storage boxes 5 are arranged on the left and right side walls of the frame 1 located in front of the rear counterweight 2. The structure and installation method of the above-mentioned frame 1, engine 3 and fuel tank 4 are well-known structures and are not described in detail here; during design, a heating furnace 6 is arranged in the storage box 5 on the front side of the rear counterweight 2 and on the same side as the fuel tank 4. The storage box 5 is a shell structure composed of multiple baffles and a positioning mounting plate 12 connecting the side plates is arranged in the middle of the storage box 5 in the horizontal direction, and the heating furnace 6 is fixed on the positioning mounting plate 12 and arranged along the length direction of the positioning mounting plate 12. In this way, the heating furnace 6 is installed in the middle of the storage box 5 through the positioning mounting plate 12, so that its space utilization is reasonable and it is convenient for the staff to install and overhaul and maintain it.
[0027] like Figure 2 and Figure 3As shown, in a preferred embodiment of the utility model, a fuel pump 7 matched with the heating furnace 6 is arranged on the inner wall of the storage box 5 on one side of the heating furnace 6, and a water pump 8 matched with the engine 3 and the heating furnace 6 is arranged on the side wall of the frame 1 located between the engine 3 and the storage box 5. When designing, an L-shaped support frame 13 is arranged on the inner wall of the front baffle of the storage box 5, and the L-shaped support frame 13 includes a vertical plate fixedly connected to the rear baffle of the storage frame and a horizontal plate vertically connected to the upper end of the vertical plate in the horizontal direction, and the fuel pump 7 is fixed on the horizontal plate in the vertical direction and the fuel pump 7 is located on the right side of the heating furnace 6. The fuel pump 7 is installed by the L-shaped support frame 13, so that the space layout in the storage box 5 is more reasonable and the pipeline installation is shorter and more stable. An L-shaped mounting seat 14 extending from the upper edge of the side plate of the frame 1 into the inner side of the frame 1 is provided on the side wall of the frame 1 near the front end of the storage box 5. When manufacturing, the L-shaped mounting seat 14 includes a fixing plate arranged in a vertical direction to fit the outer side wall of the frame 1 and a support plate connected to the upper end of the fixing plate in a horizontal direction. The water pump 8 is fixedly installed on the upper end surface of the support plate. In this way, the water pump 8 is arranged close to the engine 3 through the L-shaped mounting seat 14, which can shorten the arrangement of the pipeline and facilitate the rapid preheating of the engine 3.
[0028] like Figure 1 and Figure 2 As shown in FIG4 , in another preferred embodiment of the present invention, a coolant delivery pipe 9 connecting the engine 3 and the heating furnace 6 is provided on the water pump 8, and the coolant delivery pipe 9 includes a first water inlet pipe 15 connecting the water outlet of the engine 3 and the water inlet of the water pump 8 and a second water inlet pipe 16 connecting the water outlet of the water pump 8 and the water inlet of the heating furnace 6. When installed, the first water inlet pipe 15 is arranged at a position close to the side panel of the frame 1 along the length direction of the frame 1, and the second water inlet pipe 16 is arranged along the outer wall of the side panel of the frame 1 and passes through the right side panel of the storage box 5 to be installed at the water inlet of the heating furnace 6. In this way, the first water inlet pipe 15 is arranged along the side panel of the frame 1, which can facilitate the fixing of the pipeline and save space, and the second water inlet pipe 16 passes through the right side panel of the storage box 5 to effectively reduce the cost of the pipe body.
[0029] like Figure 2 and Figure 3As shown in FIG. 4 , in a specific embodiment of the utility model, a fuel delivery pipe 10 is provided on the fuel pump 7 to connect the fuel tank 4 and the heating furnace 6, and a coolant delivery pipe 11 is provided on the heating furnace 6 to connect the engine 3. When manufactured, the fuel delivery pipe 10 includes a first oil inlet pipe 17 to connect the oil outlet of the fuel tank 4 and the oil inlet of the fuel pump 7, and also includes a second oil inlet pipe 18 to connect the oil outlet of the fuel pump 7 and the oil inlet of the heating furnace 6. The body of the first oil inlet pipe 17 is arranged along the length direction of the side plate of the frame 1 to fit the inner wall of the side plate of the frame 1, and the pipe body is located below the water pump 8. One end of the first oil inlet pipe 17 passes through the side plate of the frame to connect with the oil outlet of the fuel tank 4, and the other end passes through the side plate of the frame 1 and the right side plate of the storage box 5 to connect with the oil inlet of the fuel pump 7. One end of the coolant delivery pipe 11 is connected to the water outlet of the heating furnace 6, and the other end passes through the right side plate of the storage box 5 and the side plate of the frame 1 to connect to the water inlet of the engine 3. In this way, the coolant in the engine 3 is quickly transported to the heating furnace 6 through the above-mentioned water pump 8, and the fuel in the fuel tank 4 is extracted by the fuel pump 7 to complete the heating, so that the hot coolant is circulated and transported to the engine 3 to achieve the purpose of quick starting; of course, a smoke exhaust pipe 19 extending from the storage box 5 is also provided on the heating furnace 6, and the smoke exhaust pipe 19 is a bent pipe body and the outlet end is usually vertically downward. In this way, the heating furnace 6 is arranged in the storage box 5, which reduces the demand for the space of the whole vehicle, thereby improving the utilization rate of the space of the whole vehicle and is conducive to the discharge of smoke generated by the combustion of the heating furnace 6.
[0030] The above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. A loader starting auxiliary device in an ultra-low temperature environment, comprising a loader frame (1) and a rear counterweight (2) arranged at the rear end of the frame (1), an engine (3) being arranged on the frame (1) at the front end of the rear counterweight (2), a fuel tank (4) being arranged on the frame (1) at the rear side of the engine (3), and storage boxes (5) being arranged on the left and right side walls of the frame (1) at the front side of the rear counterweight (2), characterized in that: A heating furnace (6) is arranged in a storage box (5) on the front side of the rear counterweight (2) and on the same side as the fuel tank (4); a fuel pump (7) matching the heating furnace (6) is arranged on the inner wall of the storage box (5) on the side of the heating furnace (6); a water pump (8) matching the engine (3) and the heating furnace (6) is arranged on the side wall of the frame (1) between the engine (3) and the storage box (5); a coolant delivery pipe (9) connecting the engine (3) and the heating furnace (6) is arranged on the water pump (8); a fuel delivery pipe (10) connecting the fuel tank (4) and the heating furnace (6) is arranged on the fuel pump (7); and a coolant output pipe (11) connecting the engine (3) is arranged on the heating furnace (6).
2. The loader starting auxiliary device in an ultra-low temperature environment as claimed in claim 1, characterized in that: The storage box (5) is a shell structure composed of a plurality of baffles, and a positioning mounting plate (12) connected to each side plate is arranged in the middle of the storage box (5) in the horizontal direction, and the heating furnace (6) is fixed on the positioning mounting plate (12) and arranged along the length direction of the positioning mounting plate (12).
3. The loader starting auxiliary device in an ultra-low temperature environment as claimed in claim 2, characterized in that: An L-shaped support frame (13) is provided on the inner wall of the front baffle of the storage box (5), the L-shaped support frame (13) comprising a vertical plate fixedly connected to the rear baffle of the storage frame and a horizontal plate vertically connected to the upper end of the vertical plate in the horizontal direction, the fuel pump (7) is fixed to the horizontal plate in the vertical direction and the fuel pump (7) is located at the right side of the heating furnace (6).
4. The loader starting auxiliary device in an ultra-low temperature environment as claimed in claim 1, characterized in that: An L-shaped mounting seat (14) is provided on the side wall of the vehicle frame (1) near the front end of the storage box (5), and extends from the upper edge of the side plate of the vehicle frame (1) into the inner side of the vehicle frame (1). The L-shaped mounting seat (14) includes a fixing plate arranged in a vertical direction to fit the outer side wall of the vehicle frame (1) and a supporting plate connected to the upper end of the fixing plate in a horizontal direction. The water pump (8) is fixedly mounted on the upper end surface of the supporting plate.
5. The loader starting auxiliary device in an ultra-low temperature environment as claimed in claim 1, characterized in that: The coolant delivery pipe (9) comprises a first water inlet pipe (15) connecting the water outlet of the engine (3) and the water inlet of the water pump (8), and a second water inlet pipe (16) connecting the water outlet of the water pump (8) and the water inlet of the heating furnace (6), wherein the first water inlet pipe (15) is arranged at a position close to the side panel of the frame (1) along the length direction of the frame (1), and the second water inlet pipe (16) is arranged along the outer wall of the side panel of the frame (1) and passes through the right side panel of the storage box (5) and is installed at the water inlet of the heating furnace (6).
6. The loader starting auxiliary device in an ultra-low temperature environment as claimed in claim 1, characterized in that: The fuel delivery pipe (10) comprises a first fuel inlet pipe (17) connected to the fuel tank (4) fuel outlet and the fuel pump (7) fuel inlet, and also comprises a second fuel inlet pipe (18) connected to the fuel pump (7) fuel outlet and the heating furnace (6) fuel inlet.
7. The loader starting auxiliary device in an ultra-low temperature environment as claimed in claim 6, characterized in that: The first oil inlet pipe (17) body is arranged along the length direction of the frame (1) side plate in contact with the inner wall of the frame (1) side plate and the pipe body is located below the water pump (8); one end of the first oil inlet pipe (17) passes through the frame side plate to be connected to the oil outlet of the fuel tank (4) and the other end passes through the frame (1) side plate and the right side plate of the storage box (5) to be connected to the oil inlet of the fuel pump (7).
8. The loader starting auxiliary device in an ultra-low temperature environment as claimed in claim 1, characterized in that: One end of the coolant output pipe (11) is connected to the water outlet of the heating furnace (6), and the other end passes through the right side plate of the storage box (5) and the side plate of the vehicle frame (1) to be connected to the water inlet of the engine (3).
9. The loader starting auxiliary device in an ultra-low temperature environment as claimed in claim 1, characterized in that: The heating furnace (6) is provided with a smoke exhaust pipe (19) extending out of the storage box (5).