Metallurgical environment-friendly energy-saving furnace
By designing a metallurgical environmentally friendly energy-saving furnace containing outer cover plate, drive assembly and filter assembly, the safety hazards of manual clamping of existing metallurgical furnaces during loading and unloading operation and the inconvenience of flue gas emission device are solved, and the placement is achieved The automated operation of the frame and the rapid disassembly and assembly of the filters improve operational safety and maintenance efficiency.
Patent Information
- Application Number
- CN202421122861.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-22
AI Technical Summary
When loading and unloading metal parts, existing metallurgical furnaces require manual clamping, which is time-consuming and laborious, and poses safety hazards. The flue gas emission device is inconvenient, so it is impossible to effectively replace and clean the internal filter grid quickly.
Design a metallurgical and environmentally friendly energy-saving furnace, including cover plate, drive assembly and filter assembly. The motor drives the threaded rod and guide rod to drive the front and back movement of the outer cover plate and the placement frame to achieve automatic operation of the placement frame. At the same time, the gears and rack rods are controlled by knobs to quickly disassemble and assemble the filter.
The automatic operation of the placing rack is realized, the material pick-up and discharge process is simplified, and the safety is improved. At the same time, by quickly disassembling and assembling the filter, the maintenance efficiency and safety of the device are improved.
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Figure CN222505012U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metallurgical furnaces, in particular to an energy-saving furnace for metallurgical environmental protection. Background Art
[0002] Metallurgical furnaces are industrial furnaces that perform thermal processing on various materials or workpieces during metallurgical production. Modern metallurgical furnaces can be divided into three categories according to different heat sources: fuel furnaces, electric furnaces, and self-heating furnaces. In addition, metallurgical furnaces using new energy sources (such as solar energy and atomic energy) as heat sources are in the development stage. Thermal processing is a processing process with the heating of materials or workpieces as an important feature, such as roasting, smelting, heating, heat treatment, drying, etc. Most of the production links of iron and steel metallurgy and nonferrous metallurgy are inseparable from furnaces. The energy consumption of the metallurgical industry depends to a large extent on the energy consumption of various metallurgical furnaces.
[0003] Most of the metallurgical furnaces in the prior art have fixed structures. When loading and unloading metal parts, it is usually necessary to manually use a clamping device to clamp the metal parts into the metallurgical furnace or take the workpieces out from the inside. This operation is not only time-consuming and labor-intensive, but also has great safety hazards, which can easily cause damage to the workpieces or burns to humans, greatly reducing the practicality of the device. At the same time, the smoke exhaust device of the existing metallurgical furnace is not convenient enough, and it is impossible to effectively and quickly replace and clean the internal filter screen. Therefore, we need to upgrade and transform the existing technology to overcome its problems and shortcomings. Utility Model Content
[0004] The purpose of the utility model is to provide an energy-saving furnace for metallurgical environmental protection to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A metallurgical environmental protection energy-saving furnace is designed, including a device body, which contains a metallurgical furnace, a drive assembly and a filter assembly. An outer cover plate is provided at the front end of the upper end of the metallurgical furnace, and the drive assembly is installed at the lower end of the outer cover plate. A placement rack is provided on the inner side of the outer cover plate and the placement rack extends to the interior of the metallurgical furnace. A smoke exhaust box is provided at the upper end of the metallurgical furnace and a limiting hole is provided on the inner wall of the smoke exhaust box, and the filter assembly is plugged into the smoke exhaust box.
[0007] Furthermore, the driving assembly includes a fixed seat, a threaded rod is provided on one side of the fixed seat, a guide rod is provided on the other side of the fixed seat, a movable block and a guide block are provided on the threaded rod and the guide rod respectively, and a movable seat is provided on the upper ends of the movable block and the guide block.
[0008] Furthermore, the fixed seat is fixed on the front ground of the metallurgical furnace, the movable block is screwed on the threaded rod, the guide block is slidably sleeved on the guide rod, and the upper end of the movable seat is fixedly connected to the bottom of the outer cover plate.
[0009] Furthermore, one end of the threaded rod is connected to a motor, and the motor is installed outside one side of the fixing seat.
[0010] Furthermore, the filter assembly includes an outer frame, a filter screen is arranged inside the outer frame, a sealing cover is arranged outside the outer frame, a gear and a rack rod are movably arranged inside the sealing cover, and a knob is fixedly connected to the outer end of the gear.
[0011] Furthermore, the outer frame and the filter screen are plugged into the smoke exhaust box, the gear is meshed with the rack rod, and the outer end of the rack rod passes through the sealing cover and is correspondingly plugged into the limiting hole.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with an outer cover plate, a driving assembly, a fixed seat, a threaded rod, a motor, a movable block, a guide rod, a guide block and a moving seat in the device. The threaded rod and the guide rod cooperate to drive the movable block, the guide block and the moving seat to move, and then drive the outer cover plate and the placement rack to move, so as to realize the front and rear movement control of the placement rack, and facilitate the placement rack to be moved in and out of the metallurgical furnace and to carry out material taking and unloading operations. There is no need for manual control of the placement rack, the operation is simple and safe, and the problem of inconvenience in taking and unloading and easy scalding is avoided.
[0014] 2. The utility model is provided with a smoke exhaust box, a filter assembly, an outer frame, a filter screen, a sealing cover, a gear, a rack rod and a knob in the device. The rotation of the gear is controlled by the knob, and the sealing cover and the filter screen are limited by the cooperation of the gear and the rack rod. The filter screen can be quickly disassembled and assembled, and the filter screen is easy to clean or replace. There is no need to remove or install bolts with tools, which effectively improves the later maintenance efficiency of the device.
[0015] With reference to the following description and drawings, specific embodiments of the present invention are disclosed in detail, indicating the manner in which the principles of the present invention can be adopted. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications and equivalents. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of an energy-saving furnace for metallurgical environmental protection according to the utility model;
[0018] Figure 2 This is a disassembly diagram of the overall structure of an energy-saving furnace for metallurgical environmental protection according to the utility model;
[0019] Figure 3 This is an exploded view of a drive assembly of a metallurgical environmental protection energy-saving furnace according to the utility model;
[0020] Figure 4 The utility model is an exploded view of a filter assembly of an energy-saving furnace for metallurgical environmental protection.
[0021] In the figure: 1. device body; 2. metallurgical furnace; 3. outer cover; 4. drive assembly; 41. fixed seat; 42. threaded rod; 43. motor; 44. movable block; 45. guide rod; 46. guide block; 47. movable seat; 5. placement rack; 6. smoke exhaust box; 61. limit hole; 7. filter assembly; 71. outer frame; 72. filter screen; 73. sealing cover; 74. gear; 75. rack rod; 76. knob. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1 -4, the present embodiment provides a design of an energy-saving furnace for metallurgical environmental protection, including a device body 1, the device body 1 contains a metallurgical furnace 2, a drive assembly 4 and a filter assembly 7, an outer cover plate 3 is arranged at the front end of the upper end of the metallurgical furnace 2, the drive assembly 4 is installed at the lower end of the outer cover plate 3, a placement rack 5 is arranged on the inner side of the outer cover plate 3 and the placement rack 5 extends to the inside of the metallurgical furnace 2, a smoke exhaust box 6 is arranged at the upper end of the metallurgical furnace 2 and a limiting hole 61 is opened on the inner wall of the smoke exhaust box 6, and the filter assembly 7 is plugged into the smoke exhaust box 6.
[0024] Preferably, the driving assembly 4 includes a fixed seat 41, a threaded rod 42 is provided on one side of the fixed seat 41, a guide rod 45 is provided on the other side of the fixed seat 41, a movable block 44 and a guide block 46 are provided on the threaded rod 42 and the guide rod 45 respectively, and a movable seat 47 is provided on the upper ends of the movable block 44 and the guide block 46. The fixed seat 41 is fixed to the front end of the metallurgical furnace 2. The movable block 44 is screwed on the threaded rod 42, and the guide block 46 is slidably sleeved on the guide rod 45. The upper end of the movable seat 47 is fixedly connected to the bottom of the outer cover plate 3, and one end of the threaded rod 42 is connected to the motor 43, and the motor 43 is installed on the outside of one side of the fixed seat 41;
[0025] The motor 43 is used to drive the threaded rod 42 to rotate, and the threaded rod 42 is used to drive the movable block 44 to move. The guide rod 45 and the guide block 46 cooperate to drive the movable seat 47 to move vertically on the fixed seat 41, so as to facilitate the movement of the outer cover plate 3. The outer cover plate 3 can drive the placement rack 5 to be moved out of the metallurgical furnace 2, so that the metal to be smelted can be placed on the placement rack 5 or the metal that has been smelted can be taken out. The operation is simple and safe.
[0026] Preferably, the filter assembly 7 comprises an outer frame 71, a filter screen 72 is arranged inside the outer frame 71, a sealing cover 73 is arranged outside the outer frame 71, a gear 74 and a rack rod 75 are movably arranged inside the sealing cover 73, a knob 76 is fixedly connected to the outer end of the gear 74, the outer frame 71 and the filter screen 72 are plugged into the smoke exhaust box 6, the gear 74 is meshed with the rack rod 75, and the outer end of the rack rod 75 passes through the sealing cover 73 and is correspondingly plugged into the limiting hole 61;
[0027] The knob 76 is used to control the rotation of the gear 74, and the gear 74 can drive the rack rod 75 to move. The rack rod 75 cooperates with the limiting hole 61 to facilitate the quick disassembly and assembly of the sealing cover 73, and then facilitate the removal, cleaning or replacement of the filter screen 72, so as to maintain the stable filtering effect of the filter assembly 7 on the exhaust smoke.
[0028] The use principle and use process of the utility model are as follows: when in use, the threaded rod 42 can be driven to rotate by the motor 43, and the movable block 44 and the movable seat 47 can be moved by the threaded rod 42. The movable seat 47 moves vertically along the direction of the guide rod 45 and drives the upper end outer cover plate 3 to move accordingly. The outer cover plate 3 drives the placement rack 5 to be moved out of the metallurgical furnace 2 at this time. At this time, the metal to be processed can be fixed on the placement rack 5, and then the motor 43 is controlled to flip and the outer cover plate 3 is re-covered on the front end of the metallurgical furnace 2. At this time, the metal parts can be heated and smelted by opening the metallurgical furnace 2. The smoke generated during the process will be discharged from the device through the smoke exhaust box 6, and after the smoke enters the smoke exhaust box 6, it will be filtered through the filter screen 72 to ensure that the exhaust gas is environmentally friendly and safe. When the filter screen 72 needs to be cleaned and replaced, the knob 76 can be used to control the rotation of the gear 74, and the gear 74 can drive the rack rod 75 to move, so that the rack rod 75 is disengaged from the limiting hole 61. At this time, the sealing cover 73 can be quickly disassembled and the filter screen 72 can be taken out, which is convenient for cleaning or replacing the filter screen 72, so as to maintain the stable filtering effect of the filter assembly 7 on the exhaust smoke.
[0029] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0030] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
Claims
1. An energy-saving furnace for metallurgical environmental protection, characterized in that: The invention comprises a device body (1), wherein the device body (1) contains a metallurgical furnace (2), a drive assembly (4) and a filter assembly (7); an outer cover plate (3) is arranged at the front end of the upper end of the metallurgical furnace (2); the drive assembly (4) is installed at the lower end of the outer cover plate (3); a placement rack (5) is arranged on the inner side of the outer cover plate (3) and the placement rack (5) extends into the interior of the metallurgical furnace (2); a smoke exhaust box (6) is arranged at the upper end of the metallurgical furnace (2) and a limiting hole (61) is provided on the inner wall of the smoke exhaust box (6); and the filter assembly (7) is plugged into the smoke exhaust box (6).
2. The metallurgical environmental protection energy-saving furnace according to claim 1, characterized in that: The driving assembly (4) comprises a fixed seat (41), a threaded rod (42) is provided on one side of the fixed seat (41), a guide rod (45) is provided on the other side of the fixed seat (41), a movable block (44) and a guide block (46) are provided on the threaded rod (42) and the guide rod (45) respectively, and a movable seat (47) is provided at the upper end of the movable block (44) and the guide block (46).
3. The metallurgical environmental protection energy-saving furnace according to claim 2, characterized in that: The fixed seat (41) is fixed on the front ground of the metallurgical furnace (2), the movable block (44) is screwed on the threaded rod (42), the guide block (46) is slidably sleeved on the guide rod (45), and the upper end of the movable seat (47) is fixedly connected to the bottom of the outer cover plate (3).
4. The metallurgical environmental protection energy-saving furnace according to claim 2, characterized in that: One end of the threaded rod (42) is connected to a motor (43), and the motor (43) is installed outside one side of the fixing seat (41).
5. The metallurgical environmental protection energy-saving furnace according to claim 1, characterized in that: The filter assembly (7) comprises an outer frame (71), a filter screen (72) is arranged inside the outer frame (71), a sealing cover (73) is arranged outside the outer frame (71), a gear (74) and a rack rod (75) are movably arranged inside the sealing cover (73), and a knob (76) is fixedly connected to the outer end of the gear (74).
6. The metallurgical environmental protection energy-saving furnace according to claim 5, characterized in that: The outer frame (71) and the filter screen (72) are inserted into the smoke exhaust box (6), the gear (74) is meshed with the rack rod (75), and the outer end of the rack rod (75) passes through the sealing cover (73) and is correspondingly inserted into the limiting hole (61).