Half axle gear internal spline hole detection device

By designing the spline hole detection device in the half-axle gear, using technical means such as floating probe, positioning seat, slide rail and cylinder, efficient automatic detection of spline holes of the half-axle gear is achieved, and the detection efficiency in the existing technology is solved and insufficient accuracy.

CN222505208UActive Publication Date: 2025-02-18SICHUAN ZHONGYOU MACHINERY
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Patent Information

Application Number
CN202421307683.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

It is difficult to realize efficient automated detection of half-axle gear spline holes, especially in the case of deformation of the aperture after heat treatment.

Method used

A spline hole detection device in half-axle gear is designed, including a floating probe, a positioning seat, a slide rail and a cylinder. The robot realizes automatic loading and unloading of the workpiece and the cylinder controls the movement of the workpiece to achieve continuous automatic detection.

Benefits of technology

It realizes efficient automatic detection of half-axle gear spline holes, reduces manpower and material consumption, and improves detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear inner hole detection, in particular to a half axle gear inner spline hole detection device. According to the specific technical scheme, the half axle gear internal spline hole detection device comprises a platform, a supporting plate is vertically arranged on the platform, a movable plate capable of vertically reciprocating is arranged on the supporting plate, a floatable measuring head is arranged on the movable plate, and the floating measuring head is connected with the platform. And a positioning seat which moves towards the lower part of the floatable measuring head is arranged on the platform and below the movable plate. According to the utility model, continuous and automatic detection of the inner hole of the workpiece is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear inner hole detection, in particular to a device for detecting an inner spline hole of a half-axle gear. Background Art

[0002] The side gear is a spur bevel gear. The design basis of the spur bevel gear is the internal spline pitch circle. The back of the tooth profile and the journal match with the adjacent parts. The matching accuracy directly affects the transmission quality of the side gear. Since the spline hole is processed before heat treatment and no longer processed after heat treatment, a certain amount of deformation and shrinkage is inevitable after heat treatment. In order to ensure the accuracy of the side gear, it is necessary to detect the internal spline of the spline hole of the side gear. Summary of the invention

[0003] In view of the deficiencies in the prior art, the utility model provides a device for detecting the inner spline hole of a half-axle gear, which realizes continuous automatic detection.

[0004] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0005] The utility model discloses a device for detecting the inner spline hole of a half-axle gear, comprising a platform, a supporting plate is vertically arranged on the platform, a movable plate capable of vertical reciprocating motion is arranged on the supporting plate, a floating probe is arranged on the movable plate, and a positioning seat is arranged on the platform and below the movable plate and moves toward the bottom of the floating probe.

[0006] Preferably, a first slide rail is provided on the platform, a placing plate is provided on the first slide rail, a plurality of the positioning seats are provided on the placing plate, the positioning seats are arranged in columns or rows, and a staggered cylinder for driving the placing plate to move along the first slide rail is provided on one side of the placing plate, driving the positioning seats to move toward the bottom of the floating probe in sequence.

[0007] Preferably, the first slide rail is arranged on a translation plate, the translation plate is arranged on a platform via a second slide rail, a translation cylinder for driving the translation plate to move along the second slide rail is arranged on the platform, and the first slide rail and the second slide rail are arranged vertically.

[0008] Preferably, a positioning strip is provided in the middle of the placement plate, one end of the positioning strip extends out of one side of the placement plate, the cylinder seat of the offset cylinder is fixed on the platform or the translation plate, and the output end is fixed on the plate surface of the positioning strip.

[0009] Preferably, the second slide rail and the support plate are both fixed on a pad, and the pad is fixed on the platform.

[0010] Preferably, a third slide rail is vertically arranged on the support plate, the movable plate is arranged on the third slide rail, and a lifting cylinder with an output end fixed on the movable plate is arranged on the support plate.

[0011] Preferably, two second slide rails and / or two third slide rails are respectively provided and are parallel to each other.

[0012] Preferably, a mounting frame is provided on the plate surface of the movable plate, and the floating probe is provided on the mounting frame.

[0013] Preferably, a displacement sensor is disposed on the movable plate, the floatable probe is connected to the displacement sensor, and the floatable probe is disposed downward.

[0014] The utility model has the following beneficial effects:

[0015] The utility model arranges a floating probe that can move up and down on a platform, arranges a placement plate that can move horizontally below the floating probe, and has a plurality of positioning seats on the placement plate, so that the workpieces on the positioning seats can be moved to below the floating probe in sequence for measurement; at the same time, a translation plate that is perpendicular to the movement path of the placement plate is arranged at the bottom of the placement plate to drive the entire placement plate to move, and the robot is used to load and unload materials. During the whole process, no human inspection and operation are required, the robot grabs the workpiece, and the floating probe performs measurement. During the measurement process, the movement of the workpiece is controlled by the cylinders at various positions, thereby realizing automatic measurement of the workpiece and greatly saving manpower and material resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] In the figure: platform 1, support plate 2, movable plate 3, floating probe 4, positioning seat 5, first slide rail 6, placement plate 7, offset cylinder 8, translation plate 9, second slide rail 10, translation cylinder 11, positioning bar 12, pad 13, third slide rail 14, lifting cylinder 15, mounting frame 16, displacement sensor 17. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.

[0020] refer to Figure 1 The utility model discloses a device for detecting the inner spline hole of a half-axle gear, comprising a platform 1, on which a support plate 2 is vertically arranged, and the support plate is arranged on a side close to the platform, and a position for placing the half-axle gear is reserved. A movable plate 3 capable of vertical reciprocating motion is arranged on the support plate 2, and a floating probe 4 is arranged on the movable plate 3. The movable plate can reciprocate in the vertical direction, driving the floating probe to rise and fall, thereby adjusting the distance between the floating probe and the half-axle gear, so that the floating probe can be extended into the half-axle gear to achieve the purpose of measuring the inner hole. A positioning seat 5 is arranged on the platform 1 and below the movable plate 3, which moves toward the bottom of the floating probe 4. It should be noted that the positioning seat is preferably annular, and the shaft end of the half-axle gear is inserted into the positioning seat to position the half-axle gear. The gap between the shaft end of the half-axle gear and the positioning seat is set so that the half-axle gear can freely enter and exit the positioning seat.

[0021] Furthermore, in order to increase the stability between the locating seat and the half-shaft gear, a circle of elastic balls is arranged on the inner wall of the locating seat. Specifically, the balls can be connected to the inner wall of the locating seat through springs or spring leaves. At the same time, the balls and springs or spring leaves are embedded in the inner wall of the locating seat. Part of the arc surface of the balls is located in the locating seat. Under the action of the balls, the half-shaft gear can be tightly fixed to avoid or reduce the shaking of the half-shaft gear in the locating seat during movement.

[0022] Furthermore, the platform 1 is provided with a first slide rail 6. As one embodiment, the first slide rail is arranged in parallel with the support plate, the positioning seat is located below the floating probe, the first slide rail 6 is provided with a placement plate 7, and the placement plate 7 is provided with a plurality of positioning seats 5. The positioning seats 5 are arranged in columns or rows. According to the setting situation, the positioning seats are arranged along the length direction of the placement plate, that is, along the direction in which the first slide rail is set. Multiple rows or columns can be set according to the actual situation. A dislocation cylinder 8 is provided on one side of the placement plate 7 to drive the placement plate 7 to move along the first slide rail 6, driving the positioning seat 5 to move toward the bottom of the floating probe 4 in sequence, thereby measuring multiple half-shaft gears in sequence and increasing the measurement efficiency. In order to ensure the stability of the placement plate during movement, two or more first slide rails can be provided as needed, and they are parallel to each other.

[0023] Furthermore, in order to facilitate the placement of the half-axle gear on the mounting seat, the first slide rail 6 is arranged on the translation plate 9, and the translation plate 9 is arranged on the platform 1 through the second slide rail 10. The platform 1 is provided with a translation cylinder 11 for driving the translation plate 9 to move along the second slide rail 10, and the first slide rail 6 and the second slide rail 10 are arranged vertically. It should be noted that the translation cylinder drives the translation plate to move away from or close to the support plate, so as to facilitate the manipulator to clamp the half-axle gear to the positioning seat. The movement direction of the translation plate is perpendicular to the movement direction of the placement plate, that is, the second slide rail is arranged perpendicular to the support plate. In order to increase the stability of the translation plate during movement, two or more second slide rails are provided, and they are parallel to each other.

[0024] Furthermore, in order to make the offset cylinder drive the placement plate to move without affecting the movement of the translation cylinder, a positioning bar 12 is provided in the middle of the placement plate 7, one end of which extends out of one side of the placement plate 7. The cylinder seat of the offset cylinder 8 is fixed on the platform 1 or the translation plate 9, and the output end is fixed on the plate surface of the positioning bar 12. When the offset cylinder is started, it drives the placement plate to move along the first slide rail. At the same time, when the translation cylinder is started, it will move with the offset cylinder and the placement plate and other structures, so that the movement of the translation cylinder and the offset cylinder does not interfere with each other.

[0025] Furthermore, in order to facilitate installation and disassembly, the second slide rail 10 and the support plate 2 are both fixed on the pad 13, and the pad 13 is fixed on the platform 1. At the same time, the cylinder seat of the translation cylinder is also fixed on the pad.

[0026] Furthermore, a third slide rail 14 is vertically arranged on the support plate 2, the movable plate 3 is arranged on the third slide rail 14, and a lifting cylinder 15 with an output end fixed on the movable plate 3 is arranged on the support plate 2. It should be noted that: two or more third slide rails 14 can be arranged as needed and are parallel to each other to ensure the stability of the movable plate when it moves up and down. The cylinder seat of the lifting cylinder is fixed on the support plate, and the output end is fixed on the top of the movable plate. The movable plate is driven up and down by the lifting cylinder, and then the floating probe is driven to move up and down, extending in and out from the center of the half-shaft gear.

[0027] Furthermore, in order to better fix the floating probe, a mounting frame 16 is provided on the plate surface of the movable plate 3 , and the floating probe 4 is arranged on the mounting frame 16 .

[0028] Furthermore, in order to accurately measure or control the distance of the floating probe moving up and down, and the position of the floating probe in the inner hole of the half-shaft gear, a displacement sensor 17 is provided on the movable plate 3, and the floating probe 4 is connected to the displacement sensor 17, and the floating probe 4 is arranged downward. Specifically: the displacement sensor is fixed on the mounting frame and connected to the floating probe.

[0029] When using this utility model, according to Figure 1 As shown, when there are two positioning seats, the robot puts two workpieces (such as half-axle gears) into the positioning seats at the same time, and the translation cylinder pushes the translation plate to move the workpieces into the detection position; the lifting cylinder moves the floating probe into the inner hole of the first workpiece to detect the workpiece size; after the measurement is completed, the measurement structure status is reported.

[0030] The lifting cylinder drives the floating probe to rise, and the offset cylinder moves another workpiece to the detection position, and the floating probe repeats the detection action; the translation cylinder moves the workpiece out to the robot's material picking position, waiting for the robot to grab it and put in the next group of workpieces.

[0031] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0032] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A device for detecting a spline hole in a half-axle gear, comprising a platform (1), characterized in that: A support plate (2) is vertically arranged on the platform (1), a movable plate (3) capable of vertical reciprocating motion is arranged on the support plate (2), a floating probe (4) is arranged on the movable plate (3), and a positioning seat (5) is arranged on the platform (1) below the movable plate (3) and moves toward the bottom of the floating probe (4).

2. The device for detecting the internal spline hole of axle gear according to claim 1, characterized in that: The platform (1) is provided with a first slide rail (6), a placement plate (7) is provided on the first slide rail (6), a plurality of positioning seats (5) are provided on the placement plate (7), the positioning seats (5) are arranged in a row or in a column, and a displacement cylinder (8) is provided on one side of the placement plate (7) for driving the placement plate (7) to move along the first slide rail (6), thereby driving the positioning seats (5) to move sequentially toward the bottom of the floating probe (4).

3. The device for detecting the internal spline hole of axle gear according to claim 2, characterized in that: The first slide rail (6) is arranged on a translation plate (9), the translation plate (9) is arranged on a platform (1) via a second slide rail (10), a translation cylinder (11) is arranged on the platform (1) for driving the translation plate (9) to move along the second slide rail (10), and the first slide rail (6) and the second slide rail (10) are arranged vertically.

4. A device for detecting inner spline holes of side gears according to claim 2 or 3, characterized in that: A positioning strip (12) is provided in the middle of the placement plate (7), one end of the positioning strip (12) extends out of one side of the placement plate (7), the cylinder seat of the offset cylinder (8) is fixed on the platform (1) or the translation plate (9), and the output end is fixed on the plate surface of the positioning strip (12).

5. The device for detecting inner spline holes of side gears according to claim 3, characterized in that: The second slide rail (10) and the support plate (2) are both fixed on a pad (13), and the pad (13) is fixed on the platform (1).

6. The device for detecting inner spline holes of side gears according to claim 3, characterized in that: A third slide rail (14) is vertically arranged on the support plate (2), the movable plate (3) is arranged on the third slide rail (14), and a lifting cylinder (15) with an output end fixed on the movable plate (3) is arranged on the support plate (2).

7. The device for detecting the inner spline hole of axle gear according to claim 6, characterized in that: Two second slide rails (10) and / or two third slide rails (14) are respectively provided and are parallel to each other.

8. The device for detecting inner spline holes of side gears according to claim 1, characterized in that: A mounting frame (16) is arranged on the plate surface of the movable plate (3), and the floating probe (4) is arranged on the mounting frame (16).

9. The device for detecting the inner spline hole of axle gear according to claim 8, characterized in that: A displacement sensor (17) is arranged on the movable plate (3), the floating probe (4) is connected to the displacement sensor (17), and the floating probe (4) is arranged downward.