Surface defect detection device
By designing the automatic flip mechanism, the problem of manually flipping the aluminum profile frame in the prior art is solved, efficient double-sided inspection is achieved, labor saving and detection efficiency is improved.
Patent Information
- Application Number
- CN202323484055.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2033-12-20
AI Technical Summary
The existing surface defect detection device cannot automatically flip the aluminum profile frame, resulting in the need for manual flip, which increases the labor volume and reduces the detection efficiency.
A surface defect detection device including a detection rack, a support mechanism, a flip mechanism and a detection mechanism are designed. The support mechanism moves in a straight line through the first carrier plate and the second carrier plate to form a flip space, and the flip mechanism realizes in-situ flip of the part to be tested through a clamping mechanism and a driving mechanism.
Automatic flip of the part to be tested is realized, labor-intensive, detection efficiency is improved, and interference with the flip mechanism or the part to be tested is avoided during the flip process.
Smart Images

Figure CN222506125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a surface defect detection device. Background Art
[0002] With the vigorous development of my country's manufacturing industry, the requirements for the surface quality of products are becoming more and more stringent, and relevant tests need to be carried out on the surface of products, such as flatness test, scratch test, crack test, etc. Among them, the aluminum profile frame is a frame structure made of aluminum alloy material. It uses aluminum alloy profiles as the main structural material and assembles aluminum alloy profiles through connectors to form a frame structure. The aluminum profile frame has the characteristics of light weight, high strength, corrosion resistance, and easy processing.
[0003] Existing surface defect detection devices are generally only able to detect one side of the aluminum profile frame, such as the profile surface defect detection device for aluminum profile production provided by Chinese patent CN202110470863.5, which includes a profile conveying mechanism and a dial indicator gauge and other structures. The dial indicator gauge is arranged above the profile conveying mechanism. The profile conveying mechanism can support and convey the aluminum profile to the detection position, and then the surface defects of the aluminum profile at the detection station are detected by the dial indicator gauge. The profile surface defect detection device in this patent does not have a structure that can automatically flip the aluminum profile. When it is necessary to detect the other surface of the aluminum profile, it is necessary to manually flip the aluminum profile frame, which increases the workload. After long-term manual work, the efficiency is not easy to guarantee, which affects the efficiency of the detection. Utility Model Content
[0004] The purpose of the utility model is to provide a surface defect detection device to solve the problems existing in the above-mentioned prior art, which is beneficial to saving labor and improving work efficiency.
[0005] To achieve the above purpose, the utility model provides the following solutions:
[0006] The utility model provides a surface defect detection device, comprising a detection frame, a supporting mechanism, a flipping mechanism and a detection mechanism, wherein:
[0007] The supporting mechanism comprises a first carrier plate, a second carrier plate and a first driving mechanism, the first carrier plate and the second carrier plate are both connected to the detection frame, the first driving mechanism can be fixedly connected to the detection frame, the first driving mechanism can drive the first carrier plate and the second carrier plate to move along a first straight line, the first carrier plate and the second carrier plate can be used to support the to-be-detected object, and the first carrier plate and the second carrier plate can be moved in a direction away from each other so that a turning space is formed between the first carrier plate and the second carrier plate;
[0008] The flipping mechanism includes a clamping mechanism, a second driving mechanism and a third driving mechanism, the second driving mechanism and the third driving mechanism can be fixedly connected to the detection frame, the clamping mechanism is connected to the second driving mechanism and the third driving mechanism, the clamping mechanism can clamp or release the to-be-detected object; the second driving mechanism can drive the clamping mechanism to move in a direction close to or away from the to-be-detected object, the third driving mechanism can drive the clamping mechanism to rotate around a second straight line, the second straight line is perpendicular to the first straight line, the extension direction of the second straight line is perpendicular to the height direction of the detection frame, and the clamping mechanism can flip the to-be-detected object in the flipping space;
[0009] The detection mechanism is connected to the detection frame, and the detection mechanism is arranged above the supporting mechanism. The detection mechanism can perform defect detection on the upper surface of the to-be-detected piece before and after flipping.
[0010] Preferably, the supporting mechanism further includes a first limit member and a second limit member, the first limit member and the second limit member are fixedly connected to the supporting surfaces of the first carrier plate and the second carrier plate respectively, the part to be detected is used to be arranged between the first limit member and the second limit member, the first limit member and the second limit member can limit the movement of the part to be detected along the first straight line, and the first limit member and the second limit member can limit the movement of the part to be detected in a direction away from or close to the flipping mechanism.
[0011] Preferably, the first limiting member has a first limiting surface and a second limiting surface, the second limiting surface protrudes from the first limiting surface and extends to one end close to the second carrier plate; the second limiting member has a third limiting surface and a fourth limiting surface, the fourth limiting surface protrudes from the third limiting surface and extends to one end close to the first carrier plate; the part to be detected is used to be arranged between the first limiting surface and the third limiting surface, the first limiting surface and the third limiting surface can respectively contact the two side surfaces of the part to be detected along the first straight line direction, and the second limiting surface and the fourth limiting surface can both contact a side surface of the part to be detected close to the flipping mechanism.
[0012] Preferably, the detection frame is provided with a first limit groove and a second limit groove, and the support mechanism also includes a first limit rod and a second limit rod, and there are at least one of the first limit groove, the second limit groove, the first limit rod and the second limit rod, the first carrier plate is fixedly connected to at least one first limit rod, the second carrier plate is fixedly connected to at least one second limit rod, each of the first limit rods is slidably connected to one of the first limit grooves, and each of the second limit rods is slidably connected to one of the second limit grooves, and each of the first limit grooves can limit the movement of the corresponding first limit rod along the second straight line and the height direction of the detection frame, and each of the second limit grooves can limit the movement of the corresponding second limit rod along the second straight line and the height direction of the detection frame.
[0013] Preferably, the supporting mechanism further includes an active rod, a first connecting member, a second connecting member, a first connecting rod, a second connecting rod, a first driven rod and a second driven rod; the first connecting member and the second connecting member are both slidably connected to the active rod; the two ends of the first connecting rod are rotatably connected to the detection frame and the first connecting member respectively, and the two ends of the first driven rod are rotatably connected to the detection frame and the first carrier plate respectively; the two ends of the second connecting rod are rotatably connected to the detection frame and the second connecting member respectively, and the two ends of the second driven rod are rotatably connected to the detection frame and the second carrier plate respectively; the output end of the first driving mechanism is fixedly connected to the active rod, and the first driving mechanism can drive the active rod to move along the second straight line.
[0014] Preferably, the second driving mechanism includes a driving body, a first screw and a socket plate, the first screw is fixedly connected to the output end of the driving body and the detection frame, the socket plate is threadedly connected to the screw, the clamping mechanism is connected to the socket plate, and the driving body can drive the first screw to rotate around the axial direction of the first screw.
[0015] Preferably, the clamping mechanism includes a second screw rod, a first clamping member, a second clamping member and a fourth driving mechanism, the second screw rod and the fourth driving mechanism are both arranged on the detection frame, the first clamping member and the second clamping member are both threadedly connected to the second screw rod, the output end of the fourth driving mechanism is fixedly connected to the second screw rod, and the fourth driving mechanism can drive the second screw rod to rotate along the axis of the second screw rod to move the first clamping member and the second clamping member toward or away from each other.
[0016] Preferably, the clamping mechanism also includes a third connecting member, the third connecting member is connected to the detection frame, the third connecting member is provided with a guide groove, the guide groove is arranged on the side of the clamping mechanism away from the supporting mechanism, the opening of the guide groove faces the supporting mechanism, the second screw rod can penetrate the guide groove along the height direction of the detection frame, and the second screw rod is rotatably connected to the third connecting member, the end of the first clamping member away from the supporting mechanism can extend into the guide groove through the opening, and the end of the first clamping member away from the supporting mechanism can be slidably connected to the guide groove, the end of the second clamping member away from the supporting mechanism can extend into the guide groove through the opening, and the end of the second clamping member away from the supporting mechanism can be slidably connected to the guide groove.
[0017] Preferably, the clamping mechanism also includes at least one positioning block, and at least one positioning block is fixedly connected to the first clamping member and / or the second clamping member, the positioning block on the first clamping member protrudes from the surface of the first clamping member on the side close to the second clamping member, and the positioning block on the second clamping member protrudes from the surface of the second clamping member on the side close to the first clamping member.
[0018] Compared with the prior art, the utility model has achieved the following technical effects:
[0019] The surface defect detection device provided by the utility model comprises a detection frame, a supporting mechanism, a flipping mechanism and a detection mechanism, wherein a first driving mechanism can drive a first carrier plate and a second carrier plate to move along a first direction, the first carrier plate and the second carrier plate can be used to support a to-be-detected piece, and the first carrier plate and the second carrier plate can form a flipping space between the first carrier plate and the second carrier plate by moving in a direction away from each other; the second driving mechanism can drive a clamping mechanism to move toward or away from the to-be-detected piece, the third driving mechanism can drive the clamping mechanism to rotate around a second straight line, and the clamping mechanism can flip the to-be-detected piece in the flipping space.
[0020] The surface defect detection device provided by the utility model first places the to-be-detected piece on the first carrier plate and the second carrier plate, and uses the detection mechanism to complete the detection of the to-be-detected surface before flipping; then the third driving mechanism drives the clamping mechanism to move toward the flipping space, and enables the clamping mechanism to clamp the to-be-detected piece; the first driving mechanism drives the first carrier plate and the second carrier plate to move along the first straight line and away from each other, so that the distance between the first carrier plate and the second carrier plate can meet the flipping requirement of the to-be-detected piece, that is, to leave enough flipping space to avoid interference with the flipping mechanism or the to-be-detected piece during the flipping process; the third driving mechanism drives the first carrier plate and the second carrier plate to move along the first straight line and away from each other, so that the distance between the first carrier plate and the second carrier plate can meet the flipping requirement of the to-be-detected piece, that is, to leave enough flipping space to avoid interference with the flipping mechanism or the to-be-detected piece during the flipping process; The mechanism drives the clamping mechanism to rotate around an axis perpendicular to the first direction to realize the in-situ flipping of the piece to be detected; after the flipping is completed, the first carrier plate and the second carrier plate are driven by the first driving mechanism to move along the first straight line and close to each other, so that the first carrier plate and the second carrier plate are moved below the piece to be detected; the clamping mechanism releases the piece to be detected, and the piece to be detected is supported by the first carrier plate and the second carrier plate, and the clamping mechanism is driven by the second driving mechanism to move in a direction away from the flipping space until it does not block the detection mechanism; the detection of the surface to be detected after the flipping is completed by the detection mechanism, thereby completing the double-sided detection of a piece to be detected.
[0021] The utility model can flip the inspection piece by the flipping mechanism, and can work for a long time with high efficiency, which is beneficial to saving labor and ensuring or improving the inspection efficiency. At the same time, the flipping mechanism can flip the inspection piece in situ in the flipping space. After flipping, the inspection piece or the inspection mechanism does not need to be positionally adjusted (such as centering adjustment), which is beneficial to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic diagram of the structure of the surface defect detection device provided by the utility model from a first angle;
[0024] Figure 2 A cross-sectional schematic diagram of the turning mechanism provided by the utility model;
[0025] Figure 3 for Figure 2 A magnified view of middle;
[0026] Figure 4 A schematic diagram of the structure of the surface defect detection device provided by the utility model from a first angle;
[0027] Figure 5 for Figure 4 Enlarged view of middle B;
[0028] Figure 6 A cross-sectional schematic diagram of the support mechanism provided by the utility model;
[0029] In the figure: 100, surface defect detection device; 1, detection frame; 101, first limiting groove; 102, second limiting groove;
[0030] 2. Support mechanism; 201. First carrier plate; 202. Second carrier plate; 203. First driving mechanism; 204. First stopper; 205. Second stopper; 206. First stopper surface; 207. Second stopper surface; 208. Third stopper surface; 209. Fourth stopper surface; 210. First stopper rod; 211. Second stopper rod; 212. Active rod; 213. First connecting member; 214. Second connecting member; 215. First connecting rod; 216. Second connecting rod; 217. First driven rod; 218. Second driven rod; 219. Through hole;
[0031] 3. Flipping mechanism; 301. Clamping mechanism; 302. Second driving mechanism; 303. Third driving mechanism; 304. Driving body; 305. First screw rod; 306. Adapter plate; 307. Second screw rod; 308. First clamping member; 309. Second clamping member; 310. Fourth driving mechanism; 311. Third connecting member; 312. Guide groove; 313. Positioning block; 314. Threaded hole;
[0032] 4. Detection mechanism; 5. Turning space; 6. Gantry. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] The purpose of the utility model is to provide a surface defect detection device to solve the problems existing in the above-mentioned prior art, which is beneficial to saving labor and improving work efficiency.
[0035] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0036] like Figure 1-6As shown, the utility model provides a surface defect detection device 100, including a detection frame 1, a support mechanism 2, a flip mechanism 3 and a detection mechanism 4, the support mechanism 2 includes a first carrier plate 201, a second carrier plate 202 and a first driving mechanism 203, the first carrier plate 201 and the second carrier plate 202 are both connected to the detection frame 1, the first driving mechanism 203 can be fixedly connected to the detection frame 1, the first driving mechanism 203 can drive the first carrier plate 201 and the second carrier plate 202 to move along a first straight line (preferably the length or width direction of the detection frame 1), the first carrier plate 201 and the second carrier plate 202 can be used to support the to-be-detected part, the first carrier plate 201 and the second carrier plate 202 can be moved in a direction away from each other so that a flip space 5 is formed between the first carrier plate 201 and the second carrier plate 202; the flip mechanism 3 includes a clamping mechanism 301, a second driving mechanism 302 and a third driving mechanism 303. The second driving mechanism 302 and the third driving mechanism 303 can be fixedly connected to the detection frame 1, the clamping mechanism 301 is connected to the second driving mechanism 302 and the third driving mechanism 303, and the clamping mechanism 301 can clamp or release the part to be detected; the second driving mechanism 302 can drive the clamping mechanism 301 to move in the direction close to or away from the part to be detected, and the third driving mechanism 303 can drive the clamping mechanism 301 to rotate around the second straight line, the second straight line is perpendicular to the first straight line, and the extension direction of the second straight line is perpendicular to the height direction of the detection frame 1, and the clamping mechanism 301 can make the part to be detected flip in the flipping space 5, and the flipping angle is preferably 180°; the detection mechanism 4 is connected to the detection frame 1, and the two are preferably fixedly connected. The detection mechanism 4 is arranged above the supporting mechanism 2, and the detection mechanism 4 can perform defect detection on the upper surface of the part to be detected before and after flipping.
[0037] The surface defect detection device 100 provided by the utility model first places the workpiece to be detected on the first carrier plate 201 and the second carrier plate 202, and uses the detection mechanism 4 to complete the detection of the surface to be detected before flipping; then the third driving mechanism 303 drives the clamping mechanism 301 to move toward the flipping space 5, and the clamping mechanism 301 clamps the workpiece to be detected to prevent the workpiece to be detected from falling off during the flipping process; the first driving mechanism 203 drives the first carrier plate 201 and the second carrier plate 202 to move along the first straight line and away from each other, so that the distance between the first carrier plate 201 and the second carrier plate 202 can meet the flipping requirements of the workpiece to be detected, that is, enough flipping space 5 is left to avoid interference with the flipping mechanism 3 or the workpiece to be detected during the flipping process; The clamping mechanism 301 is driven to rotate around the second straight line by the third driving mechanism 303 to realize the in-situ flipping of the to-be-detected piece; after the flipping is completed, the first driving mechanism 203 drives the first carrier plate 201 and the second carrier plate 202 to move along the first straight line and close to each other, so that the distance between the first carrier plate 201 and the second carrier plate 202 is reduced and moved below the to-be-detected piece; the clamping mechanism 301 releases the to-be-detected piece, and the to-be-detected piece is supported by the first carrier plate 201 and the second carrier plate 202, and the clamping mechanism 301 is driven by the second driving mechanism 302 to move in a direction away from the flipping space 5 until it does not block the detection mechanism 4; the detection of the to-be-detected surface after flipping is completed by the detection mechanism 4, thereby completing the double-sided detection of a to-be-detected piece. The utility model can flip the inspection piece by the flipping mechanism 3, and can work for a long time with high efficiency, which is beneficial to saving labor and ensuring or improving the inspection efficiency. At the same time, the flipping mechanism 3 can flip the inspection piece in situ in the flipping space 5. After flipping, the inspection piece or the inspection mechanism 4 does not need to be positionally adjusted (such as centering adjustment), which is beneficial to improving work efficiency.
[0038] In this embodiment, the support mechanism 2 further includes a first stopper 204 and a second stopper 205. The first stopper 204 and the second stopper 205 are fixedly connected to the support surfaces of the first carrier plate 201 and the second carrier plate 202, respectively. The part to be detected is used to be arranged between the first stopper 204 and the second stopper 205. The first stopper 204 and the second stopper 205 can limit the movement of the part to be detected along the first straight line. The first stopper 204 and the second stopper 205 can limit the movement of the part to be detected in the direction away from or close to the flip mechanism 3. Through the limiting effect of the first stopper 204 and the second stopper 205, the part to be detected can be quickly placed in the detection position, thereby improving work efficiency.
[0039] As a preferred embodiment, the first limiting member 204 has a first limiting surface 206 and a second limiting surface 207, the second limiting surface 207 protrudes from the first limiting surface 206 and extends to an end close to the second carrier plate 202, and the second limiting surface 207 is preferably perpendicular to the first limiting surface 206; the second limiting member 205 has a third limiting surface 208 and a fourth limiting surface 209, the fourth limiting surface 209 protrudes from the third limiting surface 208 and extends to an end close to the first carrier plate 201, and the fourth limiting surface 209 is preferably perpendicular to the third limiting surface 208; the part to be detected is used to be arranged between the first limiting surface 206 and the third limiting surface 208, the first limiting surface 206 and the third limiting surface 208 can respectively contact the two side surfaces of the part to be detected along the first straight line direction, and the second limiting surface 207 and the fourth limiting surface 209 can both contact the side surface of the part to be detected close to the flipping mechanism 3. Before placing the part to be detected, the first carrier 201 and the second carrier 202 are driven to approach or move away from each other by the first driving mechanism 203, so that the distance between the first limiting surface 206 and the third limiting surface 208 matches the size of the part to be detected along the first straight line direction. When the part to be detected is placed between the two limiting surfaces, the first limiting surface 206 and the third limiting surface 208 can respectively contact the two corresponding surfaces of the part to be detected, thereby limiting the movement of the part to be detected along the first straight line; by placing the part to be detected in contact with both the second limiting surface 207 and the fourth limiting surface 209, the second limiting surface 207 and the fourth limiting surface 209 can limit the part to be detected from continuing to move in the direction close to the flipping mechanism 3, thereby limiting the movement of the part to be detected in the direction close to the flipping mechanism 3.
[0040] As a more preferred embodiment, the first limiting member 204 and the second limiting member 205 are both L-shaped, and one end of the first limiting member 204 away from the second limiting surface 207 and one end of the second limiting member 205 away from the fourth limiting surface 209 can form a loading port, and the part to be detected can be pushed into between the first limiting surface 206 and the third limiting surface 208 through the loading port until it contacts the second limiting surface 207 and the fourth limiting surface 209. This facilitates loading and positioning of the part to be detected, prevents the part to be detected from leaving the detection area of the detection mechanism 4, and improves the detection effect of the detection mechanism 4 on the part to be detected.
[0041] like Figure 6As shown, in this embodiment, a first limiting groove 101 and a second limiting groove 102 are provided on the detection frame 1, and the supporting mechanism 2 also includes a first limiting rod 210 and a second limiting rod 211. The first limiting groove 101, the second limiting groove 102, the first limiting rod 210 and the second limiting rod 211 are at least one, the first carrier plate 201 is fixedly connected to the first end of at least one first limiting rod 210, the second carrier plate 202 is fixedly connected to the first end of at least one second limiting rod 211, the second end of each first limiting rod 210 is slidably connected to a first limiting groove 101, and the second end of each second limiting rod 211 is slidably connected to a second limiting groove 102, each first limiting groove 101 can limit the movement of the corresponding first limiting rod 210 along the second straight line and the height direction of the detection frame 1, and each second limiting groove 102 can limit the movement of the corresponding second limiting rod 211 along the second straight line and the height direction of the detection frame 1. The first limiting groove 101 and the second limiting groove 102 play a role in guiding and limiting the sliding of the first carrier plate 201 and the second carrier plate 202, thereby improving the sliding stability of the first carrier plate 201 and the second carrier plate 202.
[0042] As a preferred embodiment, there are two first limiting grooves 101, two second limiting grooves 102, two first limiting rods 210, and two second limiting rods 211. The openings of the first limiting grooves 101 and the second limiting grooves 102 are arranged opposite to each other. The supporting surfaces of the first carrier plate 201 and the second carrier plate 202 are on the same horizontal plane. The inner diameters of the first limiting grooves 101 and the second limiting grooves 102 are the same, the outer diameters of the first limiting rods 210 and the second limiting rods 211 are the same, and the axes of the first limiting grooves 101, the second limiting grooves 102, the first limiting rods 210 and the second limiting rods 211 are collinear.
[0043] In this embodiment, the support mechanism 2 also includes an active rod 212, a first connecting member 213, a second connecting member 214, a first connecting rod 215, a second connecting rod 216, a first driven rod 217 and a second driven rod 218; the first connecting member 213 and the second connecting member 214 are both provided with a through hole 219, and the first connecting member 213 and the second connecting member 214 are both slidably connected to the active rod 212 through the through hole 219; the two ends of the first connecting rod 215 are rotatably connected to the detection frame 1 and the first connecting member 213, respectively, and the two ends of the first driven rod 217 are rotatably connected to the first connecting member 213 and the first carrier plate 201, respectively; the two ends of the second connecting rod 216 are rotatably connected to the detection frame 1 and the second connecting member 214, respectively, and the two ends of the second driven rod 218 are rotatably connected to the second connecting member 214 and the second carrier plate 202, respectively; the output end of the first driving mechanism 203 is fixedly connected to the active rod 212, and the first driving mechanism 203 can drive the active rod 212 to move along the second straight line. When the first driving mechanism 203 drives the active rod 212 to move in a direction close to the supporting mechanism 2, under the restriction of the first connecting rod 215 and the second connecting rod 216, the first connecting member 213 and the second connecting member 214 move in a direction close to each other, and apply forces to the first carrier plate 201 and the second carrier plate 202 through the first driven rod 217 and the second driven rod 218 respectively, so that the first carrier plate 201 and the second carrier plate 202 move in a direction close to each other; similarly, when the first driving mechanism 203 drives the active rod 212 to move in a direction away from the supporting mechanism 2, under the restriction of the first connecting rod 215 and the second connecting rod 216, the first connecting member 213 and the second connecting member 214 move in a direction away from each other, and apply forces to the first carrier plate 201 and the second carrier plate 202 through the first driven rod 217 and the second driven rod 218 respectively, so that the first carrier plate 201 and the second carrier plate 202 move in a direction away from each other. The active rod 212 can guide and limit the sliding of the first connecting member 213 and the second connecting member 214, thereby improving the sliding stability of the first connecting member 213 and the second connecting member 214. This embodiment drives the first carrier plate 201 and the second carrier plate 202 to slide at the same time through a driving member (first driving mechanism 203), which can reduce energy consumption, make it easier to control and adjust, and improve the operability of the equipment.
[0044] In this embodiment, the second driving mechanism 302 includes a driving body 304, a first screw rod 305 and a receiving plate 306. The first screw rod 305 is fixedly connected to the output end of the driving body 304, the screw rod is rotatably connected to the detection frame 1, the receiving plate 306 is threadedly connected to the screw rod, and the clamping mechanism 301 is connected to the receiving plate 306. The driving body 304 can drive the first screw rod 305 to rotate around the axial direction of the first screw rod 305, so that the receiving plate 306 moves in a straight line along the axial direction of the first screw rod, and then drives the clamping mechanism 301 to move along the second straight line through the receiving plate 306, so that the clamping mechanism 301 is close to or away from the support mechanism 2.
[0045] As a preferred embodiment, a third driving mechanism 303 is fixedly connected above the receiving plate 306 , and an output end of the third driving mechanism 303 is fixedly connected to the clamping mechanism 301 .
[0046] In this embodiment, the clamping mechanism 301 includes a second screw rod 307, a first clamping member 308, a second clamping member 309 and a fourth driving mechanism 310. The second screw rod 307 and the fourth driving mechanism 310 are both arranged on the detection frame 1. The first clamping member 308 and the second clamping member 309 are both provided with a threaded hole 314 and are threadedly connected to the second screw rod 307. The output end of the fourth driving mechanism 310 is fixedly connected to the second screw rod 307. The fourth driving mechanism 310 can drive the second screw rod 307 to rotate along the axis of the second screw rod 307 so that the first clamping member 308 and the second clamping member 309 move in a direction close to each other or away from each other. The second screw rod 307 is a bidirectional screw. The first clamping member 308 and the second clamping member 309 are moved in a direction close to each other to achieve a clamping action, and the first clamping member 308 and the second clamping member 309 are moved in a direction away from each other to achieve a release action.
[0047] In this embodiment, the clamping mechanism 301 further includes a third connecting member 311, which is connected to the detection frame 1. The third connecting member 311 is provided with a guide groove 312, which is arranged on the side of the clamping mechanism 301 away from the support mechanism 2, and the opening of the guide groove 312 faces the support mechanism 2. The second screw rod 307 can penetrate the guide groove 312 along the height direction of the detection frame 1, and the second screw rod 307 is rotatably connected to the third connecting member 311. The end of the first clamping member 308 away from the support mechanism 2 can extend into the guide groove 312 through the opening, and the end of the first clamping member 308 away from the support mechanism 2 can be slidably connected to the guide groove 312. The end of the second clamping member 309 away from the support mechanism 2 can extend into the guide groove 312 through the opening, and the end of the second clamping member 309 away from the support mechanism 2 can be slidably connected to the guide groove 312. Preferably, the third connecting member 311 is fixedly connected to the receiving plate 306. The inner side wall and the inner bottom wall of the guide groove 312 can contact the outer walls corresponding to the first clamping member 308 and the second clamping member 309 to guide and limit the first clamping member 308 and the second clamping member 309, prevent the first clamping member 308 and the second clamping member 309 from rotating during the movement, and improve the stability of the up and down movement of the first clamping member 308 and the second clamping member 309.
[0048] In this embodiment, the clamping mechanism 301 further includes at least one positioning block 313, and at least one positioning block 313 is fixedly connected to the first clamping member 308 and / or the second clamping member 309. The positioning block 313 on the first clamping member 308 protrudes from the surface of the first clamping member 308 on the side close to the second clamping member 309, and the positioning block 313 on the second clamping member 309 protrudes from the surface of the second clamping member 309 on the side close to the first clamping member 308. The positioning block 313 is used to extend into the corresponding positioning groove on the part to be detected and match with the positioning groove on the part to be detected. When the part to be detected needs to be clamped, the positioning block 313 is aligned with the corresponding positioning groove on the part to be detected, and the third driving mechanism 303 drives the first clamping member 308 and the second clamping member 309 to move in a direction close to each other, and the positioning block 313 gradually snaps into the corresponding positioning groove on the part to be detected until the positioning block 313 abuts against the bottom wall of the corresponding positioning groove, so that the two first clamping members 308 and the second clamping member 309 stop moving, and the outer wall of the positioning block 313 is also in contact with the inner wall of the corresponding positioning groove, thereby limiting the movement of the part to be detected compared to the first clamping member 308 and the second clamping member 309, and improving the stability during flipping. In addition, the guiding and limiting effect of the guide groove 312 on the first clamping member 308 and the second clamping member 309 can also ensure that the positioning block 313 can be well snapped into the corresponding positioning groove.
[0049] As a preferred embodiment, it also includes a controller. A pressure detection component such as a pressure sensor can be set on the bottom wall of the positioning groove. The controller is communicated with the pressure detection component. When the pressure detected by the pressure detection component is greater than the preset value of the controller system, the controller controls the fourth drive mechanism 310 to stop driving the two first clamping members 308 and the second clamping member 309, and controls the third drive mechanism 303 to drive the flipping mechanism 3 to flip.
[0050] As a preferred embodiment, a gantry 6 is fixedly connected to the upper surface of the detection frame 1, and a plurality of detection mechanisms 4 are fixedly connected to the side of the gantry 6 close to the detection frame 1. The detection mechanisms 4 and the turning space 5 are arranged opposite to each other up and down.
[0051] As a preferred embodiment, the first driving mechanism 203 is a telescopic mechanism, preferably a cylinder. The third driving mechanism 303, the driving body 304, and the fourth driving mechanism 310 are all motors.
[0052] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A surface defect detection device, characterized in that: It includes a detection frame, a supporting mechanism, a flipping mechanism and a detection mechanism, wherein: The supporting mechanism comprises a first carrier plate, a second carrier plate and a first driving mechanism, the first carrier plate and the second carrier plate are both connected to the detection frame, the first driving mechanism can be fixedly connected to the detection frame, the first driving mechanism can drive the first carrier plate and the second carrier plate to move along a first straight line, the first carrier plate and the second carrier plate can be used to support the to-be-detected object, and the first carrier plate and the second carrier plate can be moved in a direction away from each other so that a turning space is formed between the first carrier plate and the second carrier plate; The flipping mechanism includes a clamping mechanism, a second driving mechanism and a third driving mechanism, the second driving mechanism and the third driving mechanism can be fixedly connected to the detection frame, the clamping mechanism is connected to the second driving mechanism and the third driving mechanism, the clamping mechanism can clamp or release the to-be-detected object; the second driving mechanism can drive the clamping mechanism to move in a direction close to or away from the to-be-detected object, the third driving mechanism can drive the clamping mechanism to rotate around a second straight line, the second straight line is perpendicular to the first straight line, the extension direction of the second straight line is perpendicular to the height direction of the detection frame, and the clamping mechanism can flip the to-be-detected object in the flipping space; The detection mechanism is connected to the detection frame, and the detection mechanism is arranged above the supporting mechanism. The detection mechanism can perform defect detection on the upper surface of the to-be-detected piece before and after flipping.
2. The surface defect detection device according to claim 1, characterized in that: The supporting mechanism further includes a first limiting member and a second limiting member, the first limiting member and the second limiting member are respectively fixedly connected to the supporting surfaces of the first carrier plate and the second carrier plate, the part to be detected is used to be arranged between the first limiting member and the second limiting member, the first limiting member and the second limiting member can limit the movement of the part to be detected along the first straight line, and the first limiting member and the second limiting member can limit the movement of the part to be detected in a direction away from or close to the flipping mechanism.
3. The surface defect detection device according to claim 2, characterized in that: The first limiting member has a first limiting surface and a second limiting surface, the second limiting surface protrudes from the first limiting surface and extends to an end close to the second carrier plate; the second limiting member has a third limiting surface and a fourth limiting surface, the fourth limiting surface protrudes from the third limiting surface and extends to an end close to the first carrier plate; the part to be detected is used to be arranged between the first limiting surface and the third limiting surface, the first limiting surface and the third limiting surface can respectively contact the two side surfaces of the part to be detected along the first straight line direction, and the second limiting surface and the fourth limiting surface can both contact a side surface of the part to be detected close to the flipping mechanism.
4. The surface defect detection device according to claim 1, characterized in that: The detection frame is provided with a first limit groove and a second limit groove, and the support mechanism also includes a first limit rod and a second limit rod. The first limit groove, the second limit groove, the first limit rod and the second limit rod are at least one. The first carrier is fixedly connected to at least one first limit rod, and the second carrier is fixedly connected to at least one second limit rod. Each of the first limit rods is slidably connected to one of the first limit grooves, and each of the second limit rods is slidably connected to one of the second limit grooves. Each of the first limit grooves can limit the movement of the corresponding first limit rod along the second straight line and the height direction of the detection frame, and each of the second limit grooves can limit the movement of the corresponding second limit rod along the second straight line and the height direction of the detection frame.
5. The surface defect detection device according to claim 4, characterized in that: The supporting mechanism also includes an active rod, a first connecting member, a second connecting member, a first connecting rod, a second connecting rod, a first driven rod and a second driven rod; the first connecting member and the second connecting member are both slidably connected to the active rod; two ends of the first connecting rod are rotatably connected to the detection frame and the first connecting member respectively, and two ends of the first driven rod are rotatably connected to the detection frame and the first carrier plate respectively; two ends of the second connecting rod are rotatably connected to the detection frame and the second connecting member respectively, and two ends of the second driven rod are rotatably connected to the detection frame and the second carrier plate respectively; the output end of the first driving mechanism is fixedly connected to the active rod, and the first driving mechanism can drive the active rod to move along the second straight line.
6. The surface defect detection device according to any one of claims 1 to 5, characterized in that: The second driving mechanism includes a driving body, a first screw rod and a socket plate. The first screw rod is fixedly connected to the output end of the driving body and the detection frame. The socket plate is threadedly connected to the first screw rod. The clamping mechanism is connected to the socket plate. The driving body can drive the first screw rod to rotate around the axial direction of the first screw rod.
7. The surface defect detection device according to any one of claims 1 to 5, characterized in that: The clamping mechanism includes a second screw rod, a first clamping piece, a second clamping piece and a fourth driving mechanism, the second screw rod and the fourth driving mechanism are both arranged on the detection frame, the first clamping piece and the second clamping piece are both threadedly connected to the second screw rod, the output end of the fourth driving mechanism is fixedly connected to the second screw rod, and the fourth driving mechanism can drive the second screw rod to rotate along the axis of the second screw rod to move the first clamping piece and the second clamping piece towards or away from each other.
8. The surface defect detection device according to claim 7, characterized in that: The clamping mechanism also includes a third connecting piece, which is connected to the detection frame. The third connecting piece is provided with a guide groove, which is arranged on a side of the clamping mechanism away from the supporting mechanism, and the opening of the guide groove faces the supporting mechanism. The second screw rod can penetrate the guide groove along the height direction of the detection frame, and the second screw rod is rotatably connected to the third connecting piece, the end of the first clamping piece away from the supporting mechanism can extend into the guide groove through the opening, and the end of the first clamping piece away from the supporting mechanism can be slidably connected to the guide groove, the end of the second clamping piece away from the supporting mechanism can extend into the guide groove through the opening, and the end of the second clamping piece away from the supporting mechanism can be slidably connected to the guide groove.
9. The surface defect detection device according to claim 7, characterized in that: The clamping mechanism also includes at least one positioning block, and at least one positioning block is fixedly connected to the first clamping member and / or the second clamping member, the positioning block on the first clamping member protrudes from the surface of the first clamping member on the side close to the second clamping member, and the positioning block on the second clamping member protrudes from the surface of the second clamping member on the side close to the first clamping member.
Citation Information
Patent Citations
Profile surface defect detection device for aluminum profile production
CN113358563A