Rapid wire stranding device

By designing a wire fast twisting device with a servo motor and an automated mechanical device, the problem of time-consuming and labor-intensive manual unloading of the wire collecting drum in the prior art is solved, and automated operation and high-efficiency twisting process are realized.

CN222507233UActive Publication Date: 2025-02-18JURI TECH (SUZHOU) CO LTD

Patent Information

Application Number
CN202420276062.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-05
Publication Date
2025-02-18
Estimated Expiration
2034-02-05

AI Technical Summary

Technical Problem

The existing wire fast wire twisting device requires manual removal of the wire-receiving drum when the wire twist is finished, which is time-consuming and labor-intensive, has high labor costs and low working efficiency.

Method used

A quick wire twisting device including a workbench, a servo motor, a rotating disc, a wire roller, a wire twisting wheel and a wire retracting frame is designed. By driving the threaded rod and the electric telescopic rod, the automatic up and down movement and unloading of the wire-receiving roller is achieved.

Benefits of technology

Automatic operation during the stranding process is realized, manual intervention is reduced, work efficiency is improved, labor costs is reduced, and the unloading process of the wire-receiving roller is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rapid wire stranding device which comprises a working table, a connecting plate is installed at one end of the working table, a first servo motor is installed on the connecting plate, an output shaft of the first servo motor penetrates through the connecting plate and is connected with a rotating disc, a plurality of wire outlet rollers are installed on the rotating disc, and two supporting plates are installed on the working table. According to the utility model, a second servo motor is started, so that when a threaded rod rotates, a threaded block is driven to vertically move downwards along the direction of the threaded rod, thereby driving a third motor mounted on the threaded block to synchronously move downwards, and the second servo motor is driven to rotate to drive the second servo motor to rotate to drive the second servo motor to rotate to drive the second servo motor to rotate to drive the second servo motor to rotate to drive the second servo motor to rotate to drive the second servo motor to rotate to drive the second servo motor to rotate to drive the second servo motor to rotate. According to the take-up device, the take-up roller installed on the electric telescopic rod in a sliding mode moves downwards, then the electric telescopic rod retracts, the take-up roller falls off from the electric telescopic rod, and therefore the purpose of detaching the take-up roller from the device is achieved, the labor cost is greatly reduced through the mode, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wire production, in particular to a fast wire twisting device for electric wires. Background Art

[0002] Stranded wire is achieved by twisting single wires around the strand axis at equal angular speeds and moving the strands forward at a uniform speed. Copper and aluminum are commonly used. Copper and aluminum wires can be twisted into conductor cores of various cross-sections and different types of wires and cables. They are suitable for high operating frequencies and occasions where the skin effect and proximity effect losses of single-strand wires are too large. Using stranded wires can reduce the operating temperature. Compared with single-strand wires of the same cross-sectional area, stranded wires have higher mechanical properties and flexibility.

[0003] The utility model with the publication number CN213815650U discloses a fast wire twisting device for electric wires, including a workbench, a wire pay-off frame is fixedly arranged on the upper left end of the workbench, a wire outlet roller is fixedly arranged in the wire pay-off frame, several wire pay-off turntables are arranged above the wire outlet rollers, a wire twisting support platform is arranged on the right side of the wire twisting turntable, the wire twisting support platform is fixedly arranged on the upper end of the workbench, a wire coil is fixedly arranged on the wire twisting support platform, the bottom of the wire coil is fixedly connected to the support platform through a first support plate, a wire twisting turntable is arranged on the right side of the wire coil, a first pulley is arranged on the right side of the wire twisting turntable, a fixed support seat is connected to the right side of the first pulley through a fixed bearing, the bottom of the fixed support seat is fixedly connected to the workbench, a wire take-up roller is also arranged on the right side of the fixed support seat, and a wire take-up motor is fixedly connected to the bottom of the wire take-up roller. The advantage of the utility model is that the outlet end is separated from the stranded end, so that the workroom can be quickly changed, the overall work efficiency is improved, and the stress fracture of the wire under work is reduced.

[0004] The utility model disclosed in the above utility model is a fast wire twisting device. When the twisting is completed, the wire take-up drum needs to be manually removed from the device, which is time-consuming and labor-intensive, with high labor costs and low work efficiency. Summary of the invention

[0005] The utility model aims to provide a fast twisting device for electric wires, so as to solve the problem in the above-mentioned background technology that at the end of twisting, the wire take-up drum needs to be manually removed from the device, which is time-consuming and labor-intensive, has high labor costs and low work efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fast wire twisting device for electric wires, comprising a workbench, a connecting plate is installed at one end of the workbench, a first servo motor is installed on the connecting plate, an output shaft of the first servo motor passes through the connecting plate and is connected to a rotating disk, a plurality of wire outlet rollers are installed on the rotating disk, two support plates are installed on the workbench, the same first twisting wheel is rotatably installed on the two support plates, a second twisting wheel is arranged below the first twisting wheel, and both ends of the second twisting wheel are slidably installed on the corresponding support plates, a take-up frame is installed on the workbench, a first connecting block and a second connecting block are relatively installed at the top of the take-up frame, a second servo motor is installed on the first connecting block, a threaded rod is installed on the output shaft of the second servo motor, an end of the threaded rod away from the second servo motor is rotatably connected to the workbench, and a threaded block is threadedly connected to the threaded rod, the threaded block is slidably connected to the take-up frame, and a third motor is installed on the threaded block, an electric telescopic rod is movably connected to the output end of the third motor, and a take-up roller is slidably connected to the output shaft of the electric telescopic rod.

[0007] Preferably, a rotating hole is formed on the connecting plate, and the centers of the rotating hole, the first servo motor and the rotating disk are located on the same axis.

[0008] Preferably, the two support plates are each provided with a first sliding groove, both ends of the second wire twisting wheel are adapted to the first sliding groove, and both ends of the second wire twisting wheel are threadedly connected with nuts.

[0009] Preferably, a connecting shaft is installed at the center of the rotating disk, and a wire drum is installed at one end of the connecting shaft away from the rotating disk. The wire drum is provided with a plurality of holes, and the number and positions of the holes correspond to the number and positions of the wire outlet rollers.

[0010] Preferably, a support shaft is installed on the second connecting block, and the end of the support shaft away from the second connecting block is installed on the workbench. A moving block is slidably connected to the support shaft, and a bearing is installed on the end of the moving block close to the threaded rod, and the end of the electric telescopic rod away from the third motor is sleeved in the bearing.

[0011] Preferably, a second slide groove is provided on the take-up frame, and the second slide groove is adapted to the electric telescopic rod.

[0012] Preferably, a threaded hole is provided on the threaded block, and the threaded hole is adapted to the threaded rod.

[0013] The beneficial effects of the utility model are:

[0014] When the wire is to be twisted in the utility model, the staff first pulls out the wire on the wire output drum and places it between the first twisting wheel and the second twisting wheel, and then turns on the first servo motor. The operation of the first servo motor drives the rotating disk connected thereto to rotate, so that the wires on the wire output drum rotate and entwine with each other, thereby achieving the effect of twisting the wires, and then the wires after the twisting are wound around the take-up drum, and the third motor is turned on. The rotation of the third motor drives the take-up drum to rotate, so as to achieve the purpose of winding the wires completed by subsequent twisting on the take-up drum; when it is necessary to remove the take-up drum from the device, the second servo motor is turned on. The operation of the second servo motor drives the threaded rod installed thereon to rotate synchronously. When the threaded rod rotates, the threaded block threadedly connected thereto is driven to move vertically downward along the direction of the threaded rod, thereby driving the third motor installed on the threaded block to move downward synchronously, so that the electric telescopic rod movably connected to the third motor moves downward, thereby driving the take-up drum slidably installed on the electric telescopic rod to move downward, and then the electric telescopic rod is retracted, so that the take-up drum falls off from the electric telescopic rod, thereby achieving the purpose of removing the take-up drum from the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a fast wire twisting device for electric wires proposed by the utility model;

[0016] Figure 2 This is a side structural schematic diagram of a fast wire twisting device for electric wires proposed by the utility model;

[0017] Figure 3 This is a schematic cross-sectional structure diagram of a fast wire twisting device for electric wires proposed by the utility model;

[0018] Figure 4 The utility model is a schematic diagram of a side cross-sectional structure of a fast wire twisting device for electric wires.

[0019] In the figure: 1. workbench; 2. connecting plate; 3. first servo motor; 4. rotating disk; 5. wire outlet drum; 6. supporting plate; 7. first twisting wheel; 8. second twisting wheel; 9. wire take-up frame; 10. first connecting block; 11. second connecting block; 12. second servo motor; 13. threaded rod; 14. threaded block; 15. third motor; 16. electric telescopic rod; 17. wire take-up drum; 18. rotating hole; 19. first slide groove; 20. nut; 21. connecting shaft; 22. wire drum; 23. supporting shaft; 24. moving block; 25. bearing; 26. second slide groove; 27. threaded hole. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Specifically, a fast wire twisting device for electric wires includes a workbench 1, a connecting plate 2 is installed at one end of the workbench 1, a first servo motor 3 is installed on the connecting plate 2, an output shaft of the first servo motor 3 passes through the connecting plate 2 and is connected to a rotating disk 4, a plurality of wire outlet rollers 5 are installed on the rotating disk 4, two support plates 6 are installed on the workbench 1, the same first twisting wheel 7 is rotatably installed on the two support plates 6, a second twisting wheel 8 is arranged below the first twisting wheel 7, and both ends of the second twisting wheel 8 are slidably installed on the corresponding support plates 6, A wire take-up frame 9 is installed on the workbench 1, and a first connecting block 10 and a second connecting block 11 are relatively installed on the top of the wire take-up frame 9, a second servo motor 12 is installed on the first connecting block 10, and a threaded rod 13 is installed on the output shaft of the second servo motor 12, and the end of the threaded rod 13 away from the second servo motor 12 is rotatably connected to the workbench 1, and a threaded block 14 is threadedly connected to the threaded rod 13, and the threaded block 14 is slidably connected to the wire take-up frame 9, and a third motor 15 is installed on the threaded block 14, and an electric telescopic rod 16 is movably connected to the output end of the third motor 15, and a wire take-up drum 17 is slidably connected to the output shaft of the electric telescopic rod 16.

[0022] When it is necessary to twist the wires, the staff first pulls out the wires on the wire delivery drum 5 and places them between the first twisting wheel 7 and the second twisting wheel 8, and then turns on the first servo motor 3. The operation of the first servo motor 3 drives the rotating disk 4 connected thereto to rotate, so that the wires on the wire delivery drum 5 rotate and entwine with each other, thereby achieving the effect of twisting the wires. After that, the wires after twisting are wound around the take-up drum 17, and the third motor 15 is turned on. The rotation of the third motor 15 drives the take-up drum 17 to rotate, thereby achieving the purpose of winding the wires after subsequent twisting onto the take-up drum 17. When it is necessary to remove the take-up drum 17 from the device, the third motor 15 is turned on. The second servo motor 12 drives the threaded rod 13 installed thereon to rotate synchronously. When the threaded rod 13 rotates, the threaded block 14 threadedly connected thereon is driven to move vertically downward along the direction of the threaded rod 13, thereby driving the third motor 15 installed on the threaded block 14 to move downward synchronously, so that the electric telescopic rod 16 movably connected to the third motor 15 moves downward, thereby driving the wire-taking drum 17 slidably installed on the electric telescopic rod 16 to move downward, and then the electric telescopic rod 16 is retracted, so that the wire-taking drum 17 falls off the electric telescopic rod 16, thereby achieving the purpose of removing the wire-taking drum 17 from the device.

[0023] Specifically, in the present embodiment, a rotating hole 18 is opened on the connecting plate 2, and the centers of the rotating hole 18, the first servo motor 3 and the rotating disk 4 are on the same axis, so that the output shaft of the first servo motor 3 can pass through the connecting plate 2 through the rotating hole 18 and be connected to the rotating disk 4. Thus, while the connecting plate 2 provides support for the first servo motor 3, the first servo motor 3 will not be blocked by the connecting plate 2, thereby avoiding the situation that the first servo motor 3 cannot be connected to the rotating disk 4, so that when the first servo motor 3 is running, it can drive the rotating disk 4 to run synchronously through the rotating hole 18.

[0024] Specifically, in the present embodiment, a first slide groove 19 is provided on both support plates 6, both ends of the second stranding wheel 8 are matched with the first slide groove 19, and both ends of the second stranding wheel 8 are threadedly connected with nuts 20, so that the second stranding wheel 8 can be slidably connected to the two support plates 6 through the first slide groove 19. When the specifications of the wires are different, the specifications of the stranded wires can be adjusted by manually sliding the second stranding wheel 8 in the first slide groove 19. When adjusted to a suitable position, the position of the second stranding wheel 8 can be positioned by tightening the nut 20 to prevent it from shifting under pressure.

[0025] Specifically, in the present embodiment, a connecting shaft 21 is installed at the center of the rotating disk 4, and a wire drum 22 is installed at one end of the connecting shaft 21 away from the rotating disk 4. A plurality of holes are opened on the wire drum 22, and the number and position of the holes correspond to the number and position of the wire outlet rollers 5, so that the wires on the wire outlet rollers 5 can be led out through the corresponding holes on the wire drum 22, and thus be placed on the first twisting wheel 7 and the second twisting wheel 8, thereby avoiding the situation that the wires on the wire outlet rollers 5 are pulled out but not twisted in time, causing the wires to be tangled around the rotating disk 4.

[0026] Specifically, in the present embodiment, a support shaft 23 is installed on the second connecting block 11, and one end of the support shaft 23 away from the second connecting block 11 is installed on the workbench 1, a moving block 24 is slidably connected to the support shaft 23, and one end of the moving block 24 close to the threaded rod 13 is installed with a bearing 25, and one end of the electric telescopic rod 16 away from the third motor 15 is sleeved in the bearing 25, so that when the third motor 15 drives the electric telescopic rod 16 to rotate, since the end of the electric telescopic rod 16 away from the third motor 15 is connected to the bearing 25, the electric telescopic rod 16 can be rotated, thereby driving the wire-winding drum 17 slidably connected thereto to rotate, thereby rolling the twisted wires onto the wire-winding drum 17.

[0027] Specifically, in this embodiment, a second slide groove 26 is provided on the wire take-up frame 9, and the second slide groove 26 is adapted to the electric telescopic rod 16, so that the electric telescopic rod 16 can be slidably connected to the wire take-up frame 9 through the second slide groove 26, and when the threaded block 14 moves, the electric telescopic rod 16 can be driven to move on the wire take-up frame 9.

[0028] Specifically, in this embodiment, a threaded hole 27 is provided on the threaded block 14, and the threaded hole 27 is adapted to the threaded rod 13, so that the threaded block 14 can be threadedly connected to the threaded rod 13 through the threaded hole 27, so that when the threaded rod 13 rotates, the threaded block 14 threaded thereon can move synchronously along the direction of the threaded rod 13.

[0029] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A fast wire twisting device, comprising a workbench (1), characterized in that: A connecting plate (2) is installed at one end of the workbench (1), a first servo motor (3) is installed on the connecting plate (2), an output shaft of the first servo motor (3) passes through the connecting plate (2) and is connected to a rotating disk (4), a plurality of wire outlet rollers (5) are installed on the rotating disk (4), two support plates (6) are installed on the workbench (1), a first wire twisting wheel (7) is rotatably installed on the two support plates (6), a second wire twisting wheel (8) is arranged below the first wire twisting wheel (7), two ends of the second wire twisting wheel (8) are respectively slidably installed on the corresponding support plates (6), a wire take-up frame (9) is installed on the workbench (1), and the top end of the wire take-up frame (9) is relatively installed A first connecting block (10) and a second connecting block (11) are provided. A second servo motor (12) is mounted on the first connecting block (10). A threaded rod (13) is mounted on the output shaft of the second servo motor (12). One end of the threaded rod (13) away from the second servo motor (12) is rotatably connected to the workbench (1), and a threaded block (14) is threadedly connected to the threaded rod (13). The threaded block (14) is slidably connected to the take-up frame (9), and a third motor (15) is mounted on the threaded block (14). The output end of the third motor (15) is movably connected to an electric telescopic rod (16), and a take-up drum (17) is slidably connected to the output shaft of the electric telescopic rod (16).

2. A fast wire twisting device according to claim 1, characterized in that: The connecting plate (2) is provided with a rotating hole (18), and the centers of the rotating hole (18), the first servo motor (3) and the rotating disk (4) are located on the same axis.

3. The fast wire twisting device of claim 1, characterized in that: The two support plates (6) are each provided with a first sliding groove (19), both ends of the second wire twisting wheel (8) are adapted to the first sliding groove (19), and both ends of the second wire twisting wheel (8) are threadedly connected with nuts (20).

4. The fast wire twisting device according to claim 1, characterized in that: A connecting shaft (21) is installed at the center of the rotating disk (4), and a wire drum (22) is installed at one end of the connecting shaft (21) away from the rotating disk (4). The wire drum (22) is provided with a plurality of holes, and the number and positions of the holes correspond to the number and positions of the wire outlet rollers (5).

5. The fast wire twisting device of claim 1, characterized in that: A support shaft (23) is mounted on the second connecting block (11); one end of the support shaft (23) away from the second connecting block (11) is mounted on the workbench (1); a moving block (24) is slidably connected to the support shaft (23); one end of the moving block (24) close to the threaded rod (13) is mounted with a bearing (25); and one end of the electric telescopic rod (16) away from the third motor (15) is sleeved in the bearing (25).

6. The fast wire twisting device according to claim 1, characterized in that: The wire take-up frame (9) is provided with a second slide groove (26), and the second slide groove (26) is adapted to fit the electric telescopic rod (16).

7. The fast wire twisting device of claim 1, characterized in that: The threaded block (14) is provided with a threaded hole (27), and the threaded hole (27) is adapted to fit the threaded rod (13).

Citation Information

Patent Citations

  • Rapid wire stranding device

    CN213815650U

Cited By

  • Power cable pair twisting device

    CN119889824A