Commercial dishwasher using cavitation jet cleaning technology

By adopting cavitation jet cleaning technology and return tank design in commercial dishwashers, the existing dishwashers have large land area, high energy consumption and waste of water resources have been solved, and efficient cleaning and recycling of water resources have been achieved.

CN222510384UActive Publication Date: 2025-02-21TAIZHOU MACHENG IND AUTOMATION
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Patent Information

Application Number
CN202323651500.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2025-02-21
Estimated Expiration
2033-12-30

AI Technical Summary

Technical Problem

The existing commercial dishwasher covers a large area, has high energy consumption, high manufacturing cost and high noise, and has a large amount of water used during cleaning and cannot be recycled and reused, resulting in waste of resources.

Method used

Using cavitation jet cleaning technology, a commercial dishwasher with transversely placed tableware rinsing boxes and return tanks are designed. It uses assembly line conveyor belts and cavitation jet nozzles for efficient cleaning, and recycles and recycles water through return tanks. .

Benefits of technology

It reduces the space and production costs, reduces energy consumption, realizes water recycling and recycling, reduces water consumption and resource waste, and improves cleaning efficiency and effect.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a commercial dish-washing machine using a cavitation jet cleaning technology, which is characterized in that an assembly line type conveying mesh belt (5) is arranged in a tableware flushing tank (1), a water receiving pump (6) is communicated with the interior of a water return tank (2), a water outlet pipe (7) of the water receiving pump (6) is divided into an upper water inlet pipe and a lower water inlet pipe, an upper spraying pipeline and a lower spraying pipeline are arranged in the tableware flushing tank (1), and the upper spraying pipeline and the lower spraying pipeline (11) are both arranged on the inner side surface of a mounting side plate (12). The upper water inlet pipe (8) and the lower water inlet pipe (9) are respectively communicated with a corresponding upper spraying pipeline (10) and a corresponding lower spraying pipeline (11), upper nozzles (13) and lower nozzles (14) are respectively distributed on the upper spraying pipeline (10) and the lower spraying pipeline (11), and the interior of the water return tank (2) is divided into a water inlet area (16) and a water storage area (17) by a filter screen (15). According to the utility model, the occupied space can be reduced, the manufacturing cost is reduced, and meanwhile, water can be recovered and recycled.
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Description

Technical Field

[0001] The utility model relates to a dishwasher, in particular to a commercial dishwasher using a cavitation jet cleaning technology. Background Art

[0002] Existing commercial assembly line dishwashers mainly include four devices: slag removal equipment, ultrasonic water tank cleaning, circulating water spraying and clean water cleaning. These devices are generally large in size, occupy a large area, and have high energy consumption. The production of ultrasonic water tanks requires a large number of ultrasonic vibrators, which has high manufacturing costs and loud noises. During the entire cleaning process, the tableware to be washed needs to be immersed in the ultrasonic water tank, which consumes a lot of water. In addition, the water after cleaning cannot be recycled and reused, resulting in great waste. Utility Model Content

[0003] The utility model provides a commercial dishwasher using cavitation jet cleaning technology, which can reduce the occupied space and manufacturing cost, and can also recycle and reuse water.

[0004] The utility model adopts the following technical scheme: a commercial dishwasher using cavitation jet cleaning technology, wherein the upper and lower parts thereof are respectively provided with a horizontally placed tableware washing box and a return water tank, openings are provided at both ends of the tableware washing box, wherein the opening at one end is set as a tableware inlet, and the opening at the other end is set as a tableware outlet, an assembly line type conveyor mesh belt is horizontally laid in the tableware washing box, a driving device is connected to the assembly line type conveyor mesh belt, a water receiving pump is provided at the outer bottom of the return water tank, a control switch and a frequency converter of the water receiving pump are connected to the control device, the water inlet of the water receiving pump is connected to the return water tank, the water outlet of the water receiving pump is connected to a water outlet pipe, one end of the water outlet pipe is connected to the water outlet of the water receiving pump, and the other end of the water outlet pipe is divided into an upper water inlet pipe and a lower water inlet pipe, an upper spray pipeline and a lower spray pipeline are respectively horizontally installed on the upper side and the lower side of the inside of the tableware washing box, and the upper spray pipe One end of the pipeline and one end of the lower spray pipeline are installed on the inner side of the installation side plate on one side of the tableware washing box, one end of the upper water inlet pipe is connected with one end of the corresponding upper spray pipeline, and one end of the lower water inlet pipe is connected with one end of the corresponding lower spray pipeline. The upper spray pipeline is located on the upper part of the assembly line conveyor mesh belt, and downward upper nozzles are distributed on the upper spray pipeline. The spray direction of the upper nozzle is downward and opposite to the assembly line conveyor mesh belt. The lower spray pipeline is located at the bottom of the assembly line conveyor mesh belt, and upward lower nozzles are distributed on the lower spray pipeline. The spray direction of the lower nozzle is upward and opposite to the assembly line conveyor mesh belt. The water outlet at the bottom of the tableware washing box is connected with the top inlet of the return water tank, and a downwardly inclined filter screen is provided in the return water tank. The filter screen divides the return water tank into an upper water inlet area and a lower water storage area, and a garbage outlet is provided at a position corresponding to the lower end of the filter screen on the return water tank.

[0005] Furthermore, the return water tank is provided with a sheet metal frame, and a bottom plate, a front side plate, a rear side plate, a left side plate and a right side plate are respectively installed on the bottom, front, rear, left and right parts of the sheet metal frame, a shock-absorbing pad is provided at the bottom of the return water tank, the water inlet of the water receiving pump is connected to the front side plate through an installation flange I, a filter is provided at the water inlet of the water receiving pump, and the water outlet of the water receiving pump is connected to the outlet pipe through an installation flange II, the arrangement direction of the left plate and the right side plate corresponds to the running direction of the assembly line conveyor belt, and the left and right sides of the bottom plate extend outward.

[0006] Furthermore, the installation side panel is detachably connected to the rest of the tableware washing box, one end of the upper water inlet pipe is connected to one end of the corresponding upper spray pipe by an upper connecting flange, and one end of the lower water inlet pipe is connected to one end of the corresponding lower spray pipe by a lower connecting flange.

[0007] Furthermore, the upper nozzle and the lower nozzle are configured as inclined cavitation jet nozzles.

[0008] Furthermore, an electric heater is installed on the left side plate of the return water tank, and a control switch of the electric heater is also connected to the controller.

[0009] Furthermore, the driving device is provided with a driving motor, and a conveying shaft is provided on both sides of the assembly line conveyor mesh belt. The driving motor and the conveying shaft are transmission connected, and the motor control switch of the driving motor is connected to the control device. The driving motor drives the assembly line conveyor mesh belt to move through the conveying shaft.

[0010] Furthermore, the control device is configured as a PLC controller.

[0011] Furthermore, a downwardly inclined garbage guide plate is provided at the garbage outlet.

[0012] The utility model has the following beneficial effects: after adopting the above technical scheme, the utility model adopts an assembly line conveyor mesh belt to place tableware, so that the tableware can be conveyed on the assembly line for efficient cleaning. Upper and lower spray pipes are respectively provided above and below the assembly line. The nozzles on the upper and lower spray pipes are cavitation jet nozzles. The design of these nozzles makes the water produce cavitation effect when passing through them, generating tiny cavitation bubbles, effectively removing oil stains, thereby realizing the integration of slag removal, oil removal and spraying, greatly reducing the occupied space and reducing the production cost. The cavitation jet nozzle is used to replace the ultrasonic vibrator, reducing the energy consumption of commercial dishwashers. Cavitation cleaning adopts circulating water spraying, reducing water consumption and being more environmentally friendly. The nozzle is set in an inclined state, which can improve the cleaning effect and efficiency, ensure that the water flow can fully cover the surface of the tableware, improve the cleaning efficiency, enhance the cleaning effect, and is particularly effective for dealing with stubborn stains. The bottom of the utility model is provided with a return water tank, which can recycle the water falling after cleaning, reducing the water consumption and saving the use cost. The utility model has an inclined filter screen inside the return water tank, so that the kitchen waste removed from the slag can be filtered out and discharged when returning water, thereby improving the cleanliness of the return water. The water inlet of the water receiving pump is provided with a filter screen, which effectively prevents small garbage from entering the water flow in the water receiving pump and blocking the nozzle. Under the action of gravity, the filtered garbage continuously transports the food residue outward through the inclined downward filter screen and accurately discharges it to the designated collection location under the guidance of the garbage guide plate, and also prevents too much residue from blocking the filter screen. The water inlet of the water receiving pump of the utility model is located at the lower part of the water storage tank, so as to ensure that only water is pumped out, and the oil floating on the water will not be sucked into the water pump. The control device of the utility model can control the pick-up pump, electric heater and other equipment, so that the speed, voltage and current of the pick-up pump can be adjusted to meet the needs of different cleaning modes. The utility model has a shock-absorbing pad at the bottom of the return water tank, which can effectively play a buffering role, reduce noise and vibration, and provide a quieter and smoother operating environment. The water receiving pump of the utility model can directly control the speed, voltage and current of the water receiving pump through the PLC controller and the frequency converter to achieve the purpose of switching different cleaning modes and circuit safety protection. The return water tank of the utility model is provided with an electric heating device, which can increase the water to a certain temperature and greatly improve the cleaning efficiency of oil and other dirt. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model patent or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model patent. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of the utility model.

[0015] Figure 2 It is a side schematic diagram of the utility model. Implementation

[0016] The preferred embodiments of the present utility model patent are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present utility model patent can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present utility model patent.

[0017] exist Figure 1 and Figure 2The utility model provides a commercial dishwasher using cavitation jet cleaning technology, wherein the upper and lower parts thereof are respectively provided with a tableware washing box 1 and a return water box 2 which are placed horizontally, the tableware washing box 1 is provided with openings at both ends, wherein the opening at one end is provided as a tableware inlet 3, and the opening at the other end is provided as a tableware outlet 4, an assembly line type conveyor mesh belt 5 is horizontally laid in the tableware washing box 1, the assembly line type conveyor mesh belt 5 of the present embodiment is a stainless steel mesh body, a driving device is connected to the assembly line type conveyor mesh belt 5, a water receiving pump 6 is provided at the outer bottom of the return water box 2, a control switch and a frequency converter of the water receiving pump 6 are connected to the control device 30, a water inlet of the water receiving pump 6 is connected to the return water box 2, and a drive device is connected to the water receiving pump 6 at the bottom of the outer side of the return water box 2. A filter screen is provided at the water inlet of the tableware washing box 6, and a water outlet of the water receiving pump 6 is connected to a water outlet pipe 7, one end of the water outlet pipe 7 is connected to the water outlet of the water receiving pump 6, and the other end of the water outlet pipe 7 is divided into an upper water inlet pipe 8 and a lower water inlet pipe 9, and an upper spray pipeline 10 and a lower spray pipeline 11 are respectively installed laterally on the upper and lower sides of the tableware washing box 1, and one end of the upper spray pipeline 10 and one end of the lower spray pipeline 11 are installed on the inner side of the mounting side plate 12 on one side of the tableware washing box 1, one end of the upper water inlet pipe 8 is connected to one end of the corresponding upper spray pipeline 10, and one end of the lower water inlet pipe 9 is connected to one end of the corresponding lower spray pipeline 11, and the upper spray pipeline 10 is located on the upper part of the assembly line type conveyor mesh belt 5, and the upper spray pipeline 10 is connected to the lower spray pipeline 11. The shower pipe 10 is provided with an upper nozzle 13 pointing downward. Four upper nozzles 13 are evenly distributed on the upper shower pipe 10 of the present embodiment. The spray direction of the upper nozzle 13 is downward and opposite to the assembly line conveyor mesh belt 5. The lower shower pipe 11 is located at the bottom of the assembly line conveyor mesh belt 5. An upward lower nozzle 14 is distributed on the lower shower pipe 11. Four lower nozzles 14 are evenly distributed on the lower shower pipe 11 of the present embodiment. The spray direction of the lower nozzle 14 is upward and opposite to the assembly line conveyor mesh belt 5. The water outlet at the bottom of the tableware washing box 1 is connected to the top inlet of the return water tank 2. A downwardly inclined filter screen 15 is provided in the return water tank 2. The filter screen 15 divides the return water tank 2 into an upper water inlet area 16 and a lower water inlet area 17. A garbage outlet 18 is provided at a position corresponding to the lower end of the filter screen 15 on the return water tank 2. The return water tank 2 described in this embodiment is provided with a sheet metal frame 19, and a bottom plate 21, a front side plate 22, a rear side plate 23, a left side plate 24 and a right side plate 25 are respectively installed at the bottom, front, rear, left and right parts of the sheet metal frame 19. A shock-absorbing pad 20 is provided at the bottom of the return water tank 2, and the water inlet of the water receiving pump 6 is connected to the front side plate through the mounting flange I 26, and the water outlet of the water receiving pump 6 is connected to the outlet pipe 7 through the mounting flange II 32. The arrangement direction of the left side plate 24 and the right side plate 25 corresponds to the running direction of the assembly line conveyor mesh belt 5, and the left and right sides of the bottom plate 21 extend outward.The mounting side plate 12 of this embodiment is detachably connected to the rest of the tableware washing box 1. The detachable connection is that the mounting side plate 12 and the rest of the tableware washing box 1 are detachably connected by the cooperation of nuts and bolts. An upper connecting flange 27 is used to connect one end of the upper water inlet pipe 8 and one end of the corresponding upper spray pipe 10. An lower connecting flange 28 is used to connect one end of the lower water inlet pipe 9 and one end of the corresponding lower spray pipe 11. The upper nozzle 13 and the lower nozzle 14 of this embodiment are configured as inclined cavitation jet nozzles. The left side plate of the return water tank 2 of this embodiment An electric heater 29 is installed on 24, and the heating rod of the electric heater 29 is located in the return water tank 2. The control switch of the electric heater 29 is also connected to the controller. The driving device of this embodiment is provided with a driving motor, and a conveying shaft is provided on both sides of the assembly line conveyor mesh belt 5. The driving motor and the conveying shaft are transmission-connected. The motor control switch of the driving motor is connected to the control device 30. The driving motor drives the assembly line conveyor mesh belt 5 to move through the conveying shaft. The control device 30 of this embodiment is set to a PLC controller. A downwardly inclined garbage guide plate 31 is provided at the garbage outlet 18 of this embodiment.

[0018] The method of using the utility model is as follows: firstly, the tableware to be washed is placed on the assembly line conveyor belt 5, which is driven by the driving motor to move in the tableware washing box 1. When it moves to the upper spray pipeline 10 and the lower spray pipeline 11, the water receiving pump 6 is started. The water receiving pump 6 sends the water in the return water tank 2 to the upper spray pipeline 10 and the lower spray pipeline 11, respectively through the upper nozzle 13 and the lower nozzle 14 to produce cavitation effect. Since the upper nozzle 13 and the lower nozzle 14 are inclined cavitation jet nozzles, the tableware can be cleaned by spraying water with cavitation bubbles and utilizing the energy generated by the instantaneous collapse of the cavitation bubbles. The water sprayed by the upper nozzle 13 and the lower nozzle 14 generates kinetic energy, which can strongly rinse the stains on the tableware. After the rinsing is completed, the rinsed water flows back to the return water tank 2 through the water outlet at the bottom of the tableware washing box 1 and the top inlet of the return water tank 2. The water flowing back to the return water tank 2 is filtered by the filter 15 and is divided into water and garbage. The water flows from the filter 15 into the water storage area 1 below 7 for storage, the garbage is filtered by the filter 15 and discharged and collected along the oblique filter 15 and through the garbage outlet 18 and the garbage guide plate 31. The water flowing into the water storage area 17 floats on the water due to the small density of the oil pollution, and then passes through the filter at the water inlet of the water receiving pump 6 to remove the oil pollution and fine garbage. The treated water enters the water receiving pump and is pumped into the upper spray pipeline 10 and the lower spray pipeline 11 through the water receiving pump 6 to the assembly line conveyor belt 5, the next batch of tableware on the tableware is washed again and recycled. In addition, when it is recycled, the water in the return water tank 2 is heated to hot water by the electric heater 29. Hot water can provide a better cleaning effect during washing. When the upper spray pipeline 10 and the lower spray pipeline 11 need to be replaced to meet the flushing requirements, the mounting side plate 12 is removed, so the upper spray pipeline 10 and the lower spray pipeline 11 are also removed, so that the upper spray pipeline 10 and the lower spray pipeline 11 can be replaced.

[0019] Without limitation to this, any changes or substitutions that are not conceived through creative work should be included in the protection scope of this utility model patent. Therefore, the protection scope of this utility model patent should be based on the protection scope defined in the claims.

Claims

1. Commercial dishwashers using cavitation jet cleaning technology are characterized by The upper and lower parts thereof are respectively provided with a tableware washing box (1) and a return water box (2) placed transversely. The tableware washing box (1) is provided with openings at both ends, wherein the opening at one end is provided as a tableware inlet (3), and the opening at the other end is provided as a tableware outlet (4). An assembly line type conveyor mesh belt (5) is laid transversely in the tableware washing box (1), and a driving device is connected to the assembly line type conveyor mesh belt (5). A water receiving pump (6) is provided at the outer bottom of the return water box (2), and a control switch and a frequency converter of the water receiving pump (6) are connected to the control device (30). The water inlet of the water receiving pump (6) is connected to the return water tank (2), the water outlet of the water receiving pump (6) is connected to a water outlet pipe (7), one end of the water outlet pipe (7) is connected to the water outlet of the water receiving pump (6), and the other end of the water outlet pipe (7) is divided into an upper water inlet pipe (8) and a lower water inlet pipe (9), and an upper spray pipe (10) and a lower spray pipe (11) are respectively installed transversely on the upper side and the lower side of the tableware washing box (1), and one end of the upper spray pipe (10) and one end of the lower spray pipe (11) are installed on one side of the tableware washing box (1). On the inner side of the mounting side plate (12), one end of the upper water inlet pipe (8) is connected to one end of the corresponding upper spray pipe (10), and one end of the lower water inlet pipe (9) is connected to one end of the corresponding lower spray pipe (11). The upper spray pipe (10) is located on the upper part of the assembly line type conveyor mesh belt (5). The upper spray pipe (10) is provided with a downwardly directed upper nozzle (13). The spray direction of the upper nozzle (13) is downward and opposite to the assembly line type conveyor mesh belt (5). The lower spray pipe (11) is located at the bottom of the assembly line type conveyor mesh belt (5). The lower spray pipe (11) is provided with an upwardly directed lower nozzle (14), the spray direction of the lower nozzle (14) being upwardly directed opposite to the assembly line type conveyor belt (5), the water outlet at the bottom of the tableware washing box (1) being connected to the top inlet of the return water box (2), a downwardly inclined filter screen (15) being provided in the return water box (2), the filter screen (15) dividing the return water box (2) into an upper water inlet area (16) and a lower water storage area (17), and a garbage outlet (18) being provided at a position on the return water box (2) corresponding to the lower end of the filter screen (15).

2. The commercial dishwasher using cavitation jet cleaning technology according to claim 1, characterized in that The return water tank (2) is provided with a sheet metal frame (19), and a bottom plate (21), a front side plate (22), a rear side plate (23), a left side plate (24) and a right side plate (25) are respectively installed at the bottom, front, rear, left and right parts of the sheet metal frame (19). A shock-absorbing pad (20) is provided at the bottom of the return water tank (2). The water inlet of the water receiving pump (6) is connected to the front side plate through a mounting flange I (26). A filter screen is provided at the water inlet of the water receiving pump (6). The water outlet of the water receiving pump (6) is connected to the water outlet pipe (7) through a mounting flange II (32). The arrangement direction of the left side plate (24) and the right side plate (25) corresponds to the running direction of the assembly line type conveyor mesh belt (5), and the left and right sides of the bottom plate (21) extend outward.

3. The commercial dishwasher using cavitation jet cleaning technology according to claim 1, characterized in that The mounting side plate (12) is detachably connected to the rest of the tableware washing box (1); one end of the upper water inlet pipe (8) is connected to one end of the corresponding upper spray pipe (10) by an upper connecting flange (27); and one end of the lower water inlet pipe (9) is connected to one end of the corresponding lower spray pipe (11) by a lower connecting flange (28).

4. The commercial dishwasher using cavitation jet cleaning technology according to claim 1, characterized in that The upper nozzle (13) and the lower nozzle (14) are both configured as inclined cavitation jet nozzles.

5. The commercial dishwasher using cavitation jet cleaning technology according to claim 2, characterized in that An electric heater (29) is installed on the left side plate (24) of the return water tank (2), and a control switch of the electric heater (29) is also connected to the controller.

6. The commercial dishwasher using cavitation jet cleaning technology according to claim 1, characterized in that The driving device is provided with a driving motor, and a transmission shaft is provided on both sides of the assembly line type conveyor mesh belt. The driving motor and the transmission shaft are in transmission connection, and the motor control switch of the driving motor is connected to the control device (30). The driving motor drives the assembly line type conveyor mesh belt (5) to move via the transmission shaft.

7. The commercial dishwasher using cavitation jet cleaning technology according to claim 1, 5 or 6, characterized in that The control device (30) is configured as a PLC controller.

8. The commercial dishwasher using cavitation jet cleaning technology according to claim 1, characterized in that the garbage A garbage guide plate (31) inclined downward is provided at the outlet (18).