Bending equipment for constructional engineering

By designing a bending equipment for construction engineering using base plate, semicircular frame, induction mechanism and bending mechanism, the problem of existing equipment relying on complex hydraulic systems is solved, and precise bending and cost reduction of steel bars are achieved.

CN222511290UActive Publication Date: 2025-02-21SHANDONG ZHIDEHUI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202423118792.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-02-21
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The existing reinforced bending equipment for construction projects relies on complex hydraulic systems, resulting in high manufacturing costs, professional maintenance and heavier equipment, affecting mobile flexibility and increasing construction costs.

Method used

Design a bending equipment for construction projects, using a base plate, a semicircular frame, an induction mechanism and a bending mechanism, and precise bending of steel bars is achieved through inductors and servo motors, simplifying the structure and reducing weight.

Benefits of technology

It realizes precise bending of steel bars, reduces the manufacturing cost and maintenance requirements of equipment, improves mobility flexibility, and effectively reduces construction costs of construction projects.

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Abstract

The utility model discloses bending equipment for constructional engineering, which belongs to the technical field of steel bar bending in constructional engineering and is characterized by comprising a bottom plate, a semicircular frame is fixedly connected to the top of the bottom plate, an induction mechanism is arranged in the semicircular frame, a bending mechanism is arranged at the bottom of the bottom plate, and the bending mechanism is connected with the semicircular frame. An arc-shaped groove is formed in the top of the bottom plate, and a limiting plate is arranged on the right side of the top of the bottom plate; the induction mechanism comprises a threaded column, a movable column, a fixed plate and an inductor, and the problems that the interiors of existing part of equipment for bending reinforcing steel bars are driven through a complex hydraulic system, and a high-quality hydraulic pump, a precise hydraulic valve, a hydraulic cylinder capable of bearing high pressure and other components need high manufacturing cost are solved. And the problems that the existing small-sized building engineering construction site needs to be maintained by professional workers, the overall weight is heavy, the moving flexibility is affected, and the construction cost of the small-sized building engineering construction site is increased are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar bending in construction engineering, in particular to a bending device for construction engineering. Background Art

[0002] Steel bar bending in construction projects refers to a processing technology that bends straight steel bars into specific shapes and angles according to building design requirements. Its purpose is to enable the steel bars to better exert their mechanical properties in concrete structures and enhance the bearing capacity, seismic resistance and stability of concrete structures.

[0003] After searching for steel bar bending machines for construction projects, the applicant found the following problems: some of the existing equipment for bending steel bars is driven by a complex hydraulic system. High-quality hydraulic pumps, precision hydraulic valves, and hydraulic cylinders that can withstand high pressures all require high manufacturing costs, and require more professional staff to perform maintenance. In addition, the overall weight is heavy, which affects mobility and increases the construction cost of small construction sites.

[0004] Therefore, a bending device for construction engineering is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a bending equipment for construction projects, which can solve the problem that some existing equipment for bending steel bars is driven by a complex hydraulic system, and components such as high-quality hydraulic pumps, precise hydraulic valves, and hydraulic cylinders that can withstand high pressures all require high manufacturing costs, and require more professional staff to perform maintenance, and the overall weight is heavy, which affects the mobility and increases the construction cost of small-scale construction project sites.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bending device for construction engineering, comprising a bottom plate, a semicircular frame is fixedly connected to the top of the bottom plate, a sensing mechanism is arranged inside the semicircular frame, a bending mechanism is arranged at the bottom of the bottom plate, an arc groove is opened at the top of the bottom plate, and a limit plate is arranged on the right side of the top of the bottom plate;

[0007] The sensing mechanism includes a threaded column, a movable column, a fixed plate and a sensor, wherein the threaded column is threadedly connected to the inside of the movable column, the top of the fixed plate is fixedly connected to the bottom of the threaded column, the movable column is slidably connected to the inside of the semicircular frame, and the top of the fixed plate is in close contact with the bottom of the semicircular frame.

[0008] Preferably, the top of the semicircular frame is provided with scale grooves, and the number of the scale grooves is several and evenly distributed on the top of the semicircular frame.

[0009] Preferably, the front and rear sides of the top of the movable column are fixedly connected with fixed blocks, the surface of the fixed block is fixedly connected with anti-slip strips, and the number of the anti-slip strips is several and evenly distributed on the surface of the fixed block.

[0010] Preferably, a connecting plate is fixedly connected to the right side of the semicircular frame, a bracket is fixedly connected to the front and rear sides of the right side of the connecting plate, and the top of the bracket is fixedly connected to the top of the bottom plate.

[0011] Preferably, the bending mechanism includes a first limit button, a first support wheel, a first fixed rod, a rotating plate, a reducer and a servo motor, the first support wheel is rotatably mounted on the surface of the first fixed rod, the bottom of the first limit button extends to the interior of the first fixed rod and is connected to the internal thread of the first fixed rod, the bottom of the first fixed rod is fixedly connected to the top of the rotating plate, the bottom of the rotating plate is fixedly connected to the top of the reducer output shaft, the top of the servo motor output shaft is fixedly connected to the input shaft of the reducer, and the first support wheel is movably arranged inside the arc groove.

[0012] Preferably, a second fixing rod is fixedly connected to the top of the base plate, a second supporting wheel is fixedly connected to the surface of the second fixing rod, a second limit button is provided on the top of the second fixing rod, and the bottom of the second limit button extends to the interior of the second fixing rod and is connected to the internal thread of the second fixing rod.

[0013] Preferably, a support plate is fixedly connected to the right side of the top of the base plate, an electric telescopic rod is fixedly connected to the left side of the support plate, a fixing frame is fixedly connected to the left side of the telescopic end of the electric telescopic rod, and the right side of the limit plate is fixedly connected to the left side of the fixing frame.

[0014] Preferably, the bottom of the base plate is fixedly connected with a support leg, the number of the support legs is several and evenly distributed on the bottom of the base plate, a support plate is provided at the bottom of the base plate, the side of the support plate close to the support leg is fixedly connected to the support leg, and the bottom of the servo motor is fixedly connected to the top of the support plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. This application moves the sensor to the angle at which the steel bar needs to be bent by observing the scale groove, and then locks the threaded column so that the top of the fixed plate is in close contact with the top of the semicircular frame. At this time, the moving column, the fixed plate and the sensor can be limited, which is convenient for sensing the steel bar in the bending process. The servo motor can be controlled to stop working in time to bend the steel bar to the required angle;

[0017] 2. The present application can rotate the rotating plate by controlling the operation of the servo motor, thereby driving the first fixing rod and the first supporting wheel to move, so as to facilitate the bending angle of the steel bar around the second supporting wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the overall structural diagram of the bending equipment for construction engineering of the utility model;

[0019] Figure 2 It is a schematic diagram of the three-dimensional connection between the bottom plate and the second fixing rod in the utility model;

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the right side of the limiting plate in the utility model;

[0021] Figure 4 It is a three-dimensional exploded schematic diagram of the first supporting wheel and the first fixing rod in the utility model;

[0022] Figure 5 For this utility model Figure 1 A partial enlarged view of the middle A;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the bottom of the fixed plate in the utility model.

[0024] In the figure, 1, bottom plate; 2, supporting leg; 3, limiting plate; 4, connecting plate; 5, bracket; 6, semicircular frame; 7, arc groove; 8, sensing mechanism; 801, threaded column; 802, moving column; 803, fixed plate; 804, sensor; 9, bending mechanism; 901, first limiting button; 902, first supporting wheel; 903, first fixed rod; 904, rotating plate; 905, reducer; 906, servo motor; 10, supporting plate; 11, second fixed rod; 12, second supporting wheel; 13, second limiting button; 14, fixing frame; 15, electric telescopic rod; 16, supporting plate; 17, scale groove; 18, fixing block; 19, anti-slip strip. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-6 , the utility model provides a technical solution:

[0027] A bending device for construction engineering, comprising a bottom plate 1, a semicircular frame 6 is fixedly connected to the top of the bottom plate 1, a sensing mechanism 8 is arranged inside the semicircular frame 6, a bending mechanism 9 is arranged at the bottom of the bottom plate 1, an arc groove 7 is opened at the top of the bottom plate 1, and a limit plate 3 is arranged on the right side of the top of the bottom plate 1;

[0028] The sensing mechanism 8 includes a threaded column 801, a movable column 802, a fixed plate 803 and a sensor 804. The threaded column 801 is threadedly connected to the inside of the movable column 802. The top of the fixed plate 803 is fixedly connected to the bottom of the threaded column 801. The movable column 802 is slidably connected to the inside of the semicircular frame 6. The top of the fixed plate 803 is in close contact with the bottom of the semicircular frame 6.

[0029] Specifically, Figure 1 and Figure 5 As shown, a scale groove 17 is formed on the top of the semicircular frame 6 , and the number of the scale grooves 17 is several and evenly distributed on the top of the semicircular frame 6 .

[0030] Specifically, Figure 6 As shown, the front and rear sides of the top of the moving column 802 are fixedly connected with fixed blocks 18 , and the surface of the fixed block 18 is fixedly connected with anti-slip strips 19 . There are several anti-slip strips 19 that are evenly distributed on the surface of the fixed block 18 .

[0031] Specifically, Figure 1 As shown, a connecting plate 4 is fixedly connected to the right side of the semicircular frame 6 , a bracket 5 is fixedly connected to the front and rear sides of the right side of the connecting plate 4 , and the top of the bracket 5 is fixedly connected to the top of the bottom plate 1 .

[0032] In this embodiment: by sliding the movable column 802 inside the semicircular frame 6 to the tip position pointing to the angle at which the steel bar needs to be bent, then holding the fixed block 18 and the anti-slip strip 19, and then locking the threaded column 801, the top of the fixed plate 803 is in close contact with the bottom of the semicircular frame 6 to increase the friction, the movable column 802, the fixed plate 803 and the sensor 804 can be limited, and the semicircular frame 6 is stably supported on the top of the base plate 1 by the bracket 5.

[0033] Specifically, Figure 4 As shown, the bending mechanism 9 includes a first limit button 901, a first support wheel 902, a first fixed rod 903, a rotating plate 904, a reducer 905 and a servo motor 906. The first support wheel 902 is rotatably mounted on the surface of the first fixed rod 903. The bottom of the first limit button 901 extends to the inside of the first fixed rod 903 and is connected to the internal thread of the first fixed rod 903. The bottom of the first fixed rod 903 is fixedly connected to the top of the rotating plate 904. The bottom of the rotating plate 904 is fixedly connected to the top of the output shaft of the reducer 905. The top of the output shaft of the servo motor 906 is fixedly connected to the input shaft of the reducer 905. The first support wheel 902 is movably arranged inside the arc groove 7.

[0034] Specifically, Figure 2As shown, a second fixing rod 11 is fixedly connected to the top of the base plate 1, a second supporting wheel 12 is fixedly connected to the surface of the second fixing rod 11, a second limit button 13 is arranged on the top of the second fixing rod 11, and the bottom of the second limit button 13 extends to the interior of the second fixing rod 11 and is connected to the internal thread of the second fixing rod 11.

[0035] Specifically, Figure 2 and Figure 3 As shown, a support plate 16 is fixedly connected to the right side of the top of the base plate 1, an electric telescopic rod 15 is fixedly connected to the left side of the support plate 16, a fixing frame 14 is fixedly connected to the left side of the telescopic end of the electric telescopic rod 15, and the right side of the limiting plate 3 is fixedly connected to the left side of the fixing frame 14.

[0036] Specifically, Figure 2 As shown, the bottom of the base plate 1 is fixedly connected with a support leg 2, the number of the support legs 2 is several and evenly distributed at the bottom of the base plate 1, a support plate 10 is provided at the bottom of the base plate 1, and the side of the support plate 10 close to the support leg 2 is fixedly connected to the support leg 2, and the bottom of the servo motor 906 is fixedly connected to the top of the support plate 10.

[0037] In this embodiment: by controlling the servo motor 906 to rotate, the power of the output shaft of the servo motor 906 is transmitted to the reducer 905. After the reducer 905 adjusts the speed and increases the torque, its output shaft drives the rotating plate 904 to rotate, and the first fixing rod 903 on the top of the rotating plate 904 and the first supporting wheel 902 sleeved thereon rotate accordingly, and the first supporting wheel 902 moves in the arc groove 7. Since the steel bar to be bent is located between the first supporting wheel 902 and the second supporting wheel 12, the rotation of the first supporting wheel 902 will push the steel bar to bend around the contact point with the second supporting wheel 12 until the steel bar is bent to the bottom of the sensor 804. The sensor 804 will transmit the signal to the built-in control system. At this time, the control system will control the bending mechanism 9 to stop the bending action according to the preset program, so as to realize precise bending angle control. By controlling the extension of the telescopic end of the electric telescopic rod 15 so that the surface of the limit plate 3 contacts the surface of the steel bar to be bent, the steel bar can be made more stable during the bending process. By removing the first limit button 901 and the second limit button 13, the first support wheel 902 and the second support wheel 12 can be replaced when they are worn. The bottom plate 1 is stably supported by the support leg 2 and contacts the support leg 2 through the support plate 10. The support plate 10 can stably support the servo motor 906.

[0038] Working principle: With the base plate 1 as the basic platform, several legs 2 at the bottom of the base plate 1 provide stable support, and the legs 2 are connected to the support plate 10, so as to conveniently support the servo motor 906. The semicircular frame 6 at the top of the base plate 1 is an important structural component, and its right side is fixedly connected to the base plate 1 through the connecting plate 4 and the bracket 5 to form a stable frame structure, which provides a basic framework for the bending operation. The position of the movable column 802, the fixed plate 803 and the sensor 804 at the bottom of the fixed plate 803 are adjusted according to the bending angle of the steel bar. By observing the scale groove 17 and the position of the tip of the movable column 802 pointing to the angle at which the steel bar needs to be bent, the anti-slip strip 19 and the fixed block 18 are held, and then the threaded column 801 is rotated to move the threaded column 801 upward. The top of the fixed plate 803 is made to be in close contact with the bottom of the semicircular frame 6, so that the movable column 802, the fixed plate 803 and the sensor 804 can be limited, and then the steel bar to be bent is placed between the first support wheel 902 and the second support wheel 12 on the opposite side, so that the steel bar to be bent is in contact with the surface of the second support wheel 12, and then the telescopic end of the electric telescopic rod 15 is controlled to extend to the left, so that the limiting plate 3 can be moved to contact with the steel bar to be bent, and the steel bar to be bent is kept parallel to the bottom plate 1, and then the servo motor 906 is controlled to rotate, and the power of the output shaft of the servo motor 906 is transmitted to the reducer 905. After the reducer 905 adjusts the speed and increases the torque, its output shaft drives the rotating plate 904 to rotate, and the rotating plate 9 04, the first fixed rod 903 at the top and the first support wheel 902 mounted thereon rotate accordingly, and the first support wheel 902 moves in the arc groove 7. Since the steel bar to be bent is located between the first support wheel 902 and the second support wheel 12, the rotation of the first support wheel 902 will push the steel bar to bend around the contact point with the second support wheel 12. When the steel bar moves to the bottom of the sensor 804 at the bottom of the moving column 802 during the bending process, the sensor 804 will transmit a signal to the built-in control system. At this time, the control system will control the bending mechanism 9 to stop the bending action according to a preset program, thereby achieving precise bending angle control. By using a servo motor 906, a reducer 905, an electric telescopic rod 15 and a sensor 80 4 can complete the precise bending of the steel bars of the construction project. It has a simple structure and does not require professional maintenance. It can also reduce the overall weight and the cost of bending the steel bars, thereby reducing the construction cost of the construction project. It avoids the problem that some existing equipment for bending steel bars is driven by a complex hydraulic system. High-quality hydraulic pumps, precision hydraulic valves, and hydraulic cylinders that can withstand high pressure all require high manufacturing costs and require more professional staff for maintenance. In addition, the overall weight is heavy, which affects the mobility and increases the construction cost of small-scale construction sites. It should be noted that the angle value between adjacent scale grooves 17 is 3, and the position of the movable column 802 and the sensor 804 can be adjusted according to needs.

[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A bending device for construction engineering, comprising a base plate (1), characterized in that: A semicircular frame (6) is fixedly connected to the top of the bottom plate (1), a sensing mechanism (8) is arranged inside the semicircular frame (6), a bending mechanism (9) is arranged at the bottom of the bottom plate (1), an arc groove (7) is opened at the top of the bottom plate (1), and a limit plate (3) is arranged on the right side of the top of the bottom plate (1); The sensing mechanism (8) comprises a threaded column (801), a movable column (802), a fixed plate (803) and a sensor (804); the threaded column (801) is threadedly connected to the inside of the movable column (802); the top of the fixed plate (803) is fixedly connected to the bottom of the threaded column (801); the movable column (802) is slidably connected to the inside of the semicircular frame (6); and the top of the fixed plate (803) is in close contact with the bottom of the semicircular frame (6).

2. A bending device for construction engineering according to claim 1, characterized in that: The top of the semicircular frame (6) is provided with scale grooves (17), and the scale grooves (17) are multiple in number and evenly distributed on the top of the semicircular frame (6).

3. A bending device for construction engineering according to claim 1, characterized in that: The front and rear sides of the top of the movable column (802) are both fixedly connected to a fixed block (18), and the surface of the fixed block (18) is fixedly connected to an anti-slip strip (19), and the number of the anti-slip strips (19) is several and evenly distributed on the surface of the fixed block (18).

4. A bending device for construction engineering according to claim 1, characterized in that: The right side of the semicircular frame (6) is fixedly connected to a connecting plate (4), the front side and the rear side of the right side of the connecting plate (4) are both fixedly connected to a bracket (5), and the top of the bracket (5) is fixedly connected to the top of the bottom plate (1).

5. The bending device for construction engineering according to claim 1, characterized in that: The bending mechanism (9) comprises a first limit button (901), a first support wheel (902), a first fixed rod (903), a rotating plate (904), a reducer (905) and a servo motor (906); the first support wheel (902) is rotatably sleeved on the surface of the first fixed rod (903); the bottom of the first limit button (901) extends to the inside of the first fixed rod (903) and is connected to the internal thread of the first fixed rod (903); the bottom of the first fixed rod (903) is fixedly connected to the top of the rotating plate (904); the bottom of the rotating plate (904) is fixedly connected to the top of the output shaft of the reducer (905); the top of the output shaft of the servo motor (906) is fixedly connected to the input shaft of the reducer (905); and the first support wheel (902) is movably arranged inside the arc groove (7).

6. A bending device for construction engineering according to claim 1, characterized in that: A second fixing rod (11) is fixedly connected to the top of the bottom plate (1), a second supporting wheel (12) is fixedly connected to the surface of the second fixing rod (11), a second limiting button (13) is arranged on the top of the second fixing rod (11), and the bottom of the second limiting button (13) extends to the inside of the second fixing rod (11) and is threadedly connected to the inside of the second fixing rod (11).

7. A bending device for construction engineering according to claim 1, characterized in that: The right side of the top of the bottom plate (1) is fixedly connected to a support plate (16), the left side of the support plate (16) is fixedly connected to an electric telescopic rod (15), the left side of the telescopic end of the electric telescopic rod (15) is fixedly connected to a fixing frame (14), and the right side of the limit plate (3) is fixedly connected to the left side of the fixing frame (14).

8. The bending device for construction engineering according to claim 5, characterized in that: The bottom of the base plate (1) is fixedly connected to a support leg (2), the number of the support legs (2) being multiple and evenly distributed at the bottom of the base plate (1), a support plate (10) being provided at the bottom of the base plate (1), a side of the support plate (10) close to the support leg (2) being fixedly connected to the support leg (2), and the bottom of the servo motor (906) being fixedly connected to the top of the support plate (10).