Automobile air inlet pipe welding device

By designing a vehicle air intake pipe welding device including L-shaped side frame, curved slide and positioning plate, the existing welding process is complicated and the pipeline direction is not neat, and the welding operation is simplified and the pipeline direction is achieved. accuracy.

CN222511438UActive Publication Date: 2025-02-21TIANJIN SAIWEI IND TECH CO LTD
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Patent Information

Application Number
CN202421249362.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-21
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The welding process of existing automobile air intake pipes is complicated, the workers have high technical requirements, the welding position is not neat, the pipeline direction is prone to crooked, and the assembly is inconvenient.

Method used

A kind of automobile intake pipe welding device is designed, including L-shaped side frame, arc-shaped slide, sliding block, limit-pass groove and positioning plate. Through the cooperation of arc-shaped slide and sliding block, the position and angle of the positioning plate are adjusted. , ensure accurate alignment of pipe fittings during butt welding.

Benefits of technology

The device simplifies welding operations, reduces workers' technical requirements, ensures that the welding position is neat, the pipeline direction is accurate, and facilitates assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile air inlet pipe welding device which comprises a pair of L-shaped side frames, the pair of L-shaped side frames are oppositely arranged, corresponding points between the pair of L-shaped side frames are welded together through at least one pair of transverse connecting rods, a pair of arc-shaped sliding ways are welded to the end points of the two sides of the pair of L-shaped side frames respectively, the pair of arc-shaped sliding ways are oppositely arranged, and the pair of arc-shaped sliding ways are welded to the end points of the two sides of the pair of L-shaped side frames. A pair of sliding blocks are assembled on the pair of arc-shaped slideways; the utility model relates to the technical field of automobile welding, in particular to an automobile air inlet pipe welding device, a positioning plate is movably installed through an arc-shaped sliding way on an L-shaped frame, the position and the angle of the positioning plate can be adjusted, the positioning plate and a fixing plate determine the positions of the two ends of an automobile air inlet branch respectively, and therefore pipe fittings are sequentially communicated and welded. Butt joint of pipe fittings during welding is facilitated, and it can be guaranteed that after the air inlet pipe is welded, the two ends of the air inlet pipe can accurately correspond to the installation positions of an automobile engine.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile welding, in particular to an automobile intake pipe welding device. Background Art

[0002] Automobile intake pipes need to be seamlessly welded during the manufacturing process. Pipe fittings produced by seamless welding have the advantages of small deformation, strong crack resistance and good weld quality. The existing welding of automobile intake pipes mainly relies on manually prefabricated elbows and straight pipe sections, and then butt welding the pipelines on the work platform.

[0003] In the existing butt welding process of automobile intake pipes, the line arrangement and welding are mostly done manually according to the direction of the intake pipe to the engine. Therefore, the operation is cumbersome and requires high technical skills of the workers. In addition, the direction of the pipe needs to be constantly changed to align with the weld during welding, so the welding position is prone to unevenness. At the same time, since it is impossible to accurately simulate the direction from the intake port to one side of the engine during welding, the direction of the pipe after welding is prone to slight skew, which is not convenient for assembly. In view of this, in-depth research was conducted on the above-mentioned problems, and this case was created. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a welding device for an automobile intake pipe, which solves the problems of the prior art.

[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: an automobile intake pipe welding device, comprising a pair of L-shaped side frames, the pair of L-shaped side frames are arranged oppositely, the corresponding points between the pair of L-shaped side frames are welded together by at least one pair of cross-linking rods, a pair of arc-shaped slideways are respectively welded on the two side end points of the pair of L-shaped side frames, the pair of arc-shaped slideways are arranged oppositely, and a pair of sliding blocks are mounted on the pair of arc-shaped slideways;

[0006] A pair of limiting through grooves are arranged on the pair of arc-shaped slideways along the direction of the slideways, a pair of limiting bolts are threadedly connected to the pair of sliding blocks, the pair of limiting bolts penetrate one side of the pair of limiting through grooves, a pair of rotating shafts are arranged at opposite ends of the pair of sliding blocks, a positioning plate is symmetrically connected between the pair of rotating shafts, and a plurality of positioning holes are arranged on the positioning plate;

[0007] A fixing plate is connected between opposite points of the bottom ends of a pair of L-shaped side frames, and two sides of the fixing plate are separately connected to the pair of L-shaped side frames.

[0008] Preferably, the pair of L-shaped side frames are a pair of L-shaped steel plates, and a pair of placement plates are provided on the bottom edges of the pair of L-shaped side frames.

[0009] Preferably, the positioning plate is a plate with a rectangular structure, and both ends of the positioning plate are respectively welded to the ends of a pair of rotating shafts.

[0010] Preferably, a pair of positioning bolts are provided on one side of the rotating shaft on the pair of sliding blocks, and the pair of positioning bolts are used to fix the angles of the pair of rotating shafts.

[0011] Preferably, the pair of arc-shaped slideways are a pair of arc-less plates with rectangular cross-sections.

[0012] Preferably, at least one pair of fixing holes are symmetrically provided at both ends of the fixing plate, and locking holes are provided on the L-shaped side frame corresponding to the fixing holes, and locking bolts are installed through the locking holes and connected to the fixing holes.

[0013] Beneficial Effects

[0014] The utility model provides a welding device for an automobile intake pipe. The device has the following beneficial effects: the positioning plate is movably installed through an arc-shaped slideway on an L-shaped frame, the position and angle of the positioning plate can be adjusted, the positioning plate and the fixing plate respectively determine the positions of the two ends of the automobile intake manifold, so that the pipes are connected and welded in sequence, which not only facilitates the docking of the pipes during welding, but also ensures that after the intake pipe welding is completed, the two ends of the intake pipe can accurately correspond to the installation position of the automobile engine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a first stereoscopic structural schematic diagram of an automobile intake pipe welding device described in the utility model.

[0016] Figure 2 This is a second stereoscopic structural schematic diagram of an automobile intake pipe welding device described in the utility model.

[0017] Figure 3 The utility model is a schematic diagram of the side structure of a welding device for an automobile intake pipe.

[0018] In the figure: 1. L-shaped side frame; 2. cross connecting rod; 3. arc-shaped slideway; 4. sliding block; 5. limit slot; 6. limit bolt; 7. rotating shaft; 8. positioning plate; 9. positioning hole; 10. fixing plate; 11. placement plate; 12. locking bolt. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 The utility model provides an implementation scheme: in the welding process of modern automobile intake pipes, workers often connect multiple component pipes of the intake pipe by butt welding on a workbench. This method cannot determine the direction of the intake pipe, which is prone to welding deviation and requires fine-tuning during installation. Secondly, during the welding process, workers are required to flip the fixed base of the intake manifold back and forth, which makes the welding operation complicated and has high technical requirements.

[0021] In view of the above problems, the present application discloses an automobile intake pipe welding device, comprising a pair of L-shaped side frames 1, the pair of L-shaped side frames 1 are arranged opposite to each other, the corresponding points between the pair of L-shaped side frames 1 are welded together by at least one pair of cross-linking rods 2, and the pair of L-shaped side frames 1 and the cross-linking rods 2 are connected to the L-shaped side frames 1 to form a complete support frame structure, and the support frame is placed on a work surface when in use;

[0022] Furthermore, a pair of arc-shaped slideways 3 are welded on both side end points of a pair of L-shaped side frames 1, respectively. The pair of arc-shaped slideways 3 are arranged opposite to each other, and a pair of sliding blocks 4 are mounted on the pair of arc-shaped slideways 3. The pair of sliding blocks 4 slide along the pair of arc-shaped slideways 3, and the pair of sliding blocks 4 are limited by the pair of arc-shaped slideways 3. By adjusting the position of the sliding blocks 4, the position of the positioning plate 8 connected thereto is driven, and the position of the positioning plate 8 is adjusted. A plurality of positioning holes 9 are provided on the positioning plate 8, and the plurality of positioning holes 9 on the positioning plate 8 are used to fix the welding plate surface of the intake manifold pipe. When welding, first adjust the position of the positioning plate 8 so that the positioning plate 8 matches the installation position of one end of the intake manifold, and fix the base plate welded at one end of the intake manifold to the positioning plate 8 by bolts. A fixing plate 10 is connected between the opposite points at the bottom ends of a pair of L-shaped side frames 1. Both sides of the fixing plate 10 are separately connected to the pair of L-shaped side frames 1. The welded base plate at the other end of the intake manifold is fixed to the fixing plate 10 at the bottom end of the pair of L-shaped side frames 1. In this way, both sides of the intake pipeline are fixed according to the installation position. When welding, the pipe fittings of the intake manifold are butt-welded in sequence to complete the connection.

[0023] Furthermore, a pair of limiting grooves 5 are arranged along the direction of the slides on the pair of arc-shaped slides 3, and a pair of limiting bolts 6 are threadedly connected to the pair of sliding blocks 4. The pair of limiting bolts 6 pass through one side of the pair of limiting grooves 5. By rotating the pair of limiting bolts 6, the pair of limiting bolts 6 can move relative to the pair of sliding blocks 4, so that the pair of limiting bolts 6 are clamped on the outer side of the limiting grooves 5, so that the sliding blocks 4 and the limiting bolts 6 are relatively clamped and fixed on both sides of the limiting grooves 5, thereby fixing the position of the positioning plate 8. At the same time, a pair of rotating shafts 7 are arranged at the opposite ends of the pair of sliding blocks 4, and the positioning plate 8 is symmetrically connected between the pair of rotating shafts 7, so that the angle of the positioning plate 8 can be adjusted by the rotating shafts 7.

[0024] As a preferred solution, further, the pair of L-shaped side frames 1 are a pair of L-shaped steel plates, and a pair of placement plates 11 are arranged on the bottom edges of the pair of L-shaped side frames 1. The pair of placement plates 11 contact the work surface to support and stabilize the pair of L-shaped side frames 1.

[0025] As a preferred solution, further, the positioning plate 8 is a plate with a rectangular structure, and the two ends of the positioning plate 8 are respectively welded to the ends of a pair of rotating shafts 7, so that the positioning plate 8 and the pair of rotating shafts 7 become an integral plate.

[0026] As a preferred solution, further, a pair of positioning bolts are provided on one side of the rotating shaft 7 on the pair of sliding blocks 4, and the pair of positioning bolts are used to fix the angle of the pair of rotating shafts 7 and lock the angle of the positioning plate 8 after the adjustment of the positioning plate 8 is completed.

[0027] As a preferred solution, further, the pair of arc-shaped slideways 3 is a pair of arc-less plates with a rectangular cross-section.

[0028] As a preferred solution, further, at least one pair of fixing holes are symmetrically opened at both ends of the fixing plate 10, and locking holes are opened on the L-shaped side frame 1 corresponding to the fixing holes. Locking bolts 12 are installed through the locking holes and connected to the fixing holes, and the position of the fixing plate 10 is fixed by installing the locking holes and the locking bolts 12.

[0029] From the above, it can be generally known that the automobile intake pipe welding device movably installs the positioning plate 8 through the arc slide 3 on the L-shaped frame, and the position and angle of the positioning plate 8 can be adjusted. The positioning plate 8 and the fixing plate 10 respectively determine the two end positions of the automobile intake manifold, so that the pipe fittings are connected and welded in sequence, which not only facilitates the docking of the pipe fittings during welding, but also ensures that after the intake pipe welding is completed, the two ends of the intake pipe can accurately correspond to the installation position of the automobile engine.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding device for an automobile intake pipe, comprising a pair of L-shaped side frames (1), the pair of L-shaped side frames (1) being arranged opposite to each other, and corresponding points between the pair of L-shaped side frames (1) being welded together by at least one pair of cross-linking rods (2), characterized in that: A pair of arc-shaped slideways (3) are respectively welded on the two side end points of a pair of L-shaped side frames (1), the pair of arc-shaped slideways (3) are arranged opposite to each other, and a pair of sliding blocks (4) are mounted on the pair of arc-shaped slideways (3); A pair of limiting through grooves (5) are arranged on the pair of arc-shaped slideways (3) along the slideway direction, a pair of limiting bolts (6) are threadedly connected to the pair of sliding blocks (4), the pair of limiting bolts (6) penetrate one side of the pair of limiting through grooves (5), a pair of rotating shafts (7) are arranged at opposite ends of the pair of sliding blocks (4), a positioning plate (8) is symmetrically connected between the pair of rotating shafts (7), and a plurality of positioning holes (9) are arranged on the positioning plate (8); A fixing plate (10) is connected between opposite points at the bottom ends of the pair of L-shaped side frames (1), and both sides of the fixing plate (10) are separately connected to the pair of L-shaped side frames (1).

2. The automobile intake pipe welding device according to claim 1, characterized in that: The pair of L-shaped side frames (1) are a pair of L-shaped steel plates, and a pair of placement plates (11) are arranged on the bottom edges of the pair of L-shaped side frames (1).

3. The automobile intake pipe welding device according to claim 2, characterized in that: The positioning plate (8) is a plate with a rectangular structure, and the two ends of the positioning plate (8) are respectively welded to the ends of a pair of rotating shafts (7).

4. The automobile intake pipe welding device according to claim 3, characterized in that: A pair of positioning bolts are provided on one side of the rotating shaft (7) on the pair of sliding blocks (4), and the pair of positioning bolts are used to fix the angles of the pair of rotating shafts (7).

5. The automobile intake pipe welding device according to claim 4, characterized in that: The pair of arc-shaped slideways (3) are a pair of arc-less plates with rectangular cross-sections.

6. The automobile intake pipe welding device according to claim 5, characterized in that: At least one pair of fixing holes are symmetrically provided at both ends of the fixing plate (10), and locking holes are provided on the L-shaped side frame (1) corresponding to the fixing holes, and locking bolts (12) are installed through the locking holes and connected to the fixing holes.

Citation Information

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