Welding head replacing device for double-station push-pull pulse machine

By introducing quick disassembly and anti-falling structure into the welding head replacement device of the dual-station push-pull pulse machine, the problems of difficult and low working efficiency of welding head replacement are solved, and the rapid replacement of welding head and stable installation of the temperature sensing plug are achieved. .

CN222511452UActive Publication Date: 2025-02-21ZHUHAI XINCHUANG PRECISION MFG CO LTD
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Patent Information

Application Number
CN202420158546.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2025-02-21
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

The welding joint replacement device of the existing dual-station push-pull pulse machine has the problem of high replacement and low working efficiency, especially when the welding joint is disassembled and replaced, which increases the difficulty of operation.

Method used

A welding joint head replacement device including quick-detachment structure and anti-detachment structure is designed. The welding head is quickly disassembled and replaced by components such as insert rods, rotating grooves, rotating rings, etc. in the quick-detachment structure, and through the anti-detachment structure The pulling plate, pulling strip and clamping block ensures the stable installation of the temperature-sensitive plug to avoid loosening and falling off.

Benefits of technology

This device improves the convenience of replacing welding joints and the installation reliability of the temperature-sensitive plug, reduces the slippage phenomenon during replacement, and improves working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding head replacing device for a double-station push-pull pulse machine, and relates to the technical field of PCB (printed circuit board) processing, in particular to the welding head replacing device for the double-station push-pull pulse machine. The flat copper piece is installed on a double-station push-pull pulse machine, a welding head is arranged on the front portion of the flat copper piece, the flat copper piece and the welding head are installed through a quick-release structure, the quick-release structure comprises an inserting rod, the inserting rod is connected to the surface of the welding head, and a rotating groove is formed in the surface of the welding head; according to the welding head replacement device for the double-station push-pull pulse machine, a push rod can extrude the inclined surface of a positioning block through an extrusion block, and when the positioning block is extruded into an extrusion groove, an insertion rod can be pulled out from the interior of a fixing groove, so that a welding head is disassembled, and the welding head can be conveniently and rapidly replaced as required; and when the clamping block moves to the side surface of the second clamping groove, the clamping block can be reset for clamping connection, so that the temperature sensing plug can be conveniently clamped during installation, and loosening and falling off during use are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of PCB board processing, in particular to a welding head replacement device for a double-station push-pull pulse machine. Background Art

[0002] The double-station push-pull pulse machine is a machine suitable for high-density FPC / FFC and PCB crimping and touch screen production processes. The double-station push-pull pulse machine is used in the following product production processes: USB cable welding, soft cable FFC and flexible circuit board FPC or hard circuit board PCB welding, TCP and circuit board PCB or flexible circuit board FPC welding, flexible circuit board FPC and circuit board PCB welding, etc. The double-station push-pull pulse machine loads a certain pulse voltage on the welding head, and the welding head heats up, which will heat up the object connected to it. When the temperature rises to the melting point of the solder, the tin between the connected objects will melt and connect them together. The welding head will produce wear and tear during long-term use, so it is necessary to replace the welding head by replacing the device.

[0003] When processing the existing PCB board, the double-station push-pull pulse machine will drive the welding head to move to the top of the PCB board for welding processing. The welding head is usually composed of flat copper parts, welding heads, temperature sensing sockets and temperature sensing plugs. The long-term use of the welding head requires the welding head to be replaced by a replacement device. The welding head replacement method is: first pull out the temperature sensing plug, and then use a hexagonal key to unscrew the screws. The welding head can be taken out by unscrewing the screws. Since the screw size of the replacement device is small, it is easy to cause the bolt to slip when the hexagonal key is unscrewed, which will increase the difficulty of disassembling the welding head and affect work efficiency. The welding head is not convenient to replace. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a welding head replacement device for a double-station push-pull pulse machine, which can improve the convenience of replacing the welding head and improve the installation reliability of the temperature sensing plug.

[0005] The utility model provides a welding head replacement device for a double-station push-pull pulse machine, comprising: a flat copper piece, a welding head, a quick-release structure, a temperature-sensing socket, a temperature-sensing plug and an anti-falling structure; the flat copper piece and the welding head are installed through the quick-release structure, the temperature-sensing socket is installed at the front of the flat copper piece, an anti-falling structure is connected between the temperature-sensing socket and the temperature-sensing plug, and the quick-release structure comprises: a plug rod, the plug rod is connected to the surface of the welding head, a rotating groove is provided on the surface of the welding head, a rotating ring is connected to the inner side of the rotating groove, a rotating plate is movably connected to the inner side of the rotating groove, and a rotating groove is provided on the surface of the rotating plate;

[0006] A rotating ring is rotatably connected inside the rotating groove, a rotating bar is connected to the surface of the rotating plate, a first clamping groove is provided on the surface of the rotating plate, a moving groove is provided on the inner side of the rotating groove, a guide groove is provided through the inner side of the moving groove, a positioning groove is provided through the inner side of the moving groove, a pushing rod is installed on the moving groove, a steel ball is connected to the end of the pushing rod close to the guide groove, and an extrusion block is connected to the end of the pushing rod;

[0007] A first spring is connected between the push rod and the movable slot, a fixing slot is provided on the surface of the flat copper piece, an extrusion slot is provided inside the fixing slot, a second spring is installed in the extrusion slot, and a positioning block is connected to the end of the second spring close to the positioning slot.

[0008] According to some embodiments of the present utility model, the insertion rod and the fixing groove are both cylindrical, the size of the insertion rod is matched with the size of the fixing groove, and the insertion rod and the fixing groove are slidably connected.

[0009] According to some embodiments of the present invention, the rotating ring and the rotating groove are both annular, and the rotating groove and the rotating plate are both cylindrical.

[0010] According to some embodiments of the utility model, the first card slot is arc-shaped, the arc surface of the first card slot is matched with the arc surface of the steel ball, the steel ball and the movable slot are slidably connected, the movable slot and the push rod are both cylindrical, the diameter of the movable slot is matched with the diameter of the push rod, and a telescopic structure is formed between the movable slot and the push rod through a first spring.

[0011] According to some embodiments of the utility model, two groups of guide grooves and extrusion blocks are provided, the guide grooves and the extrusion blocks are slidably connected, and the push rod is connected to the extrusion block as a whole.

[0012] According to some embodiments of the utility model, two groups of the extrusion groove, the second spring and the positioning block are provided, a telescopic structure is formed between the extrusion groove and the positioning block through the second spring, and a snap-fit ​​structure is formed between the positioning block and the positioning groove.

[0013] According to some embodiments of the utility model, the anti-falling structure includes a pulling plate, the pulling plate is connected to the temperature sensing plug, a pull strip is connected to the surface of the pulling plate, a card block is connected to the surface of the pulling plate, and a second card slot is opened on the surface of the temperature sensing socket.

[0014] According to some embodiments of the utility model, the pulling plate, the pull strip and the card block are an integrated structure, a card block and the second card slot form a card engagement structure, the card block and the second card slot are both trapezoidal in shape, and the size of the card block is adapted to the size of the second card slot.

[0015] The embodiments of the present invention have at least the following beneficial effects:

[0016] The push rod can squeeze the inclined surface of the positioning block through the extrusion block. When the positioning block is squeezed into the extrusion groove, the insertion rod can be pulled out from the fixed groove, so that the welding head can be disassembled, which is convenient for the welding head to be quickly replaced when needed. When the card block moves to the side of the second card slot, the card block can be reset for card connection, which is convenient for the temperature sensing plug to be card-connected during installation and avoid loosening and falling off during use.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a front structural schematic diagram of the utility model;

[0021] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the utility model;

[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;

[0023] Figure 5 It is a schematic diagram of a three-dimensionally enlarged exploded structure of the temperature sensing socket, the temperature sensing plug and the anti-drop structure of the utility model;

[0024] Figure 6 It is a schematic diagram of the front exploded structure of the temperature sensing socket, temperature sensing plug and anti-falling structure of the utility model;

[0025] Figure 7 For this utility model Figure 3 A schematic diagram of the enlarged structure of part A;

[0026] Figure 8 For this utility model Figure 4 Enlarged structural diagram of part B.

[0027] In the figure: 1. flat copper part; 2. welding head; 3. quick-release structure; 301. plug rod; 302. rotating groove; 303. rotating ring; 304. rotating plate; 305. rotating groove; 306. rotating bar; 307. first card slot; 308. moving slot; 309. guide slot; 310. positioning slot; 311. push rod; 312. steel ball; 313. extrusion block; 314. first spring; 315. fixed slot; 316. extrusion slot; 317. second spring; 318. positioning block; 4. temperature sensing socket; 5. temperature sensing plug; 6. anti-falling structure; 601. pulling plate; 602. pulling bar; 603. card block; 604. second card slot. DETAILED DESCRIPTION

[0028] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0029] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In the description of the present utility model, "several" means one or more, "multiple" means more than two, greater than, less than, and exceeding are understood as not including the number itself, and "above", "below", and "within" are understood as including the number itself. If there is a description of "first", "second", etc., it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0031] In the description of the present invention, unless otherwise clearly defined, words such as “setting”, “installation”, and “connection” should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above words in the present invention based on the specific content of the technical solution.

[0032] See also Figure 1 and Figure 2 The utility model provides a technical solution: a welding head replacement device for a double-station push-pull pulse machine, comprising: a flat copper part 1, a welding head 2, a quick-release structure 3, a temperature sensing socket 4, a temperature sensing plug 5 and an anti-drop structure 6;

[0033] A flat copper part 1 is installed on a double-station push-pull pulse machine. A welding head 2 is arranged at the front of the flat copper part 1. The flat copper part 1 and the welding head 2 are installed through a quick-release structure 3. A temperature sensing socket 4 is installed at the front of the flat copper part 1. A temperature sensing plug 5 is movably connected to the bottom of the temperature sensing socket 4. An anti-fall-off structure 6 is connected between the temperature sensing socket 4 and the temperature sensing plug 5.

[0034] Through the above structure: when replacing the welding head 2, the temperature sensing plug 5 needs to be disassembled first, and the temperature sensing plug 5 can be disassembled by pulling the anti-falling structure 6. After the temperature sensing plug 5 is disassembled, the welding head 2 can be disassembled from the flat copper part 1 through the quick-release structure 3.

[0035] See also Figure 3 , Figure 4 , Figure 7 and Figure 8Further, the quick-release structure 3 includes: an insertion rod 301, the insertion rod 301 is connected to the surface of the welding head 2, a rotating groove 302 is provided on the surface of the welding head 2, a rotating ring 303 is connected to the inner side of the rotating groove 302, a rotating plate 304 is movably connected to the inner side of the rotating groove 302, a rotating groove 305 is provided on the surface of the rotating plate 304, the rotating ring 303 is rotatably connected inside the rotating groove 305, a rotating bar 306 is connected to the surface of the rotating plate 304, a first card groove 307 is provided on the surface of the rotating plate 304, a moving groove 308 is provided on the inner side of the rotating groove 302, a guide groove 309 is provided through the inner side of the moving groove 308, and a guide groove 309 is provided through the inner side of the moving groove 308 A positioning groove 310 is provided, and a push rod 311 is movably connected inside the movable groove 308. A steel ball 312 is connected to the end of the push rod 311 near the guide groove 309, and an extrusion block 313 is connected to the end of the push rod 311. A first spring 314 is connected between the push rod 311 and the movable groove 308. A fixed groove 315 is provided on the surface of the flat copper part 1, and an extrusion groove 316 is provided inside the fixed groove 315. A second spring 317 is connected inside the extrusion groove 316. A positioning block 318 is connected to the end of the second spring 317 near the positioning groove 310. The insertion rod 301 and the fixed groove 315 are both cylindrical, and the size of the insertion rod 301 is similar to that of the fixed groove 315. The size of the groove 315 is adapted, the insertion rod 301 and the fixed groove 315 are slidably connected, the rotating ring 303 and the rotating groove 305 are both annular, and a rotating structure is formed between the rotating ring 303 and the rotating groove 305, the rotating groove 302 and the rotating plate 304 are both cylindrical, and a rotating structure is formed between the rotating groove 302 and the rotating plate 304, and the rotating plate 304 and the rotating bar 306 are an integral structure, the first card groove 307 is arc-shaped, and the arc surface of the first card groove 307 is adapted to the arc surface of the steel ball 312, and the steel ball 312 and the moving groove 308 are slidably connected, and the moving groove 308 and the push rod 311 are both cylindrical, and the moving groove 308 The diameter is adapted to the diameter of the push rod 311, a telescopic structure is formed between the movable groove 308 and the push rod 311 through the first spring 314, two groups of guide grooves 309 and extrusion blocks 313 are symmetrically arranged about the circle of the push rod 311, the guide grooves 309 and the extrusion blocks 313 are slidingly connected, the push rod 311 and the extrusion blocks 313 are an integral structure, two groups of extrusion grooves 316, second springs 317 and positioning blocks 318 are symmetrically arranged about the center of the fixed groove 315, a telescopic structure is formed between the extrusion groove 316 and the positioning block 318 through the second spring 317, and a snap-fit ​​structure is formed between the positioning block 318 and the positioning groove 310.

[0036] Through the above structure: twisting the rotating bar 306 can drive the rotating plate 304 to rotate, and when the rotating plate 304 rotates, it can rotate through the rotating groove 302, and when the rotating plate 304 rotates, it can drive the rotating groove 305 to rotate, and when the rotating groove 305 rotates, it can rotate through the rotating ring 303, and when the rotating plate 304 rotates, it can drive the first card slot 307 to rotate, and when the first card slot 307 rotates, it can squeeze the curved surface of the steel ball 312 through its own curved surface, and when the steel ball 312 is squeezed, it can slide through the moving groove 308, and when the steel ball 312 slides, it can squeeze the end of the push rod 311, and when the push rod 311 is squeezed, it can slide through the moving groove 308, and the push rod 311 can be pushed. When the push rod 311 slides, the second spring 317 can be squeezed, and the pushing rod 311 can drive the squeezing block 313 to move while sliding. When the squeezing block 313 moves, it can slide through the guide groove 309. When the squeezing block 313 slides, it can squeeze the inclined surface of the positioning block 318. When the positioning block 318 is squeezed, it can slide through the positioning groove 310 and the squeezing groove 316. When the positioning block 318 slides, the second spring 317 can be squeezed. When the positioning block 318 is completely squeezed out of the positioning groove 310, the welding head 2 can be pulled. When the welding head 2 is pulled, it can drive the insertion rod 301 and the fixing groove 315 to slide. When the insertion rod 301 slides out of the fixing groove 315, the welding head 2 can be disassembled and replaced.

[0037] See also Figure 5 and Figure 6 Furthermore, the anti-fall-off structure 6 includes a pulling plate 601, which is connected to the temperature-sensing plug 5. A pull strip 602 is connected to the surface of the pulling plate 601, and a card block 603 is connected to the surface of the pull strip 602. A second card slot 604 is provided on the surface of the temperature-sensing socket 4. The pulling plate 601, the pull strip 602 and the card block 603 are an integrated structure, and a card block 603 and the second card slot 604 form a card-fitting structure. The card block 603 and the second card slot 604 are both trapezoidal in shape, and the size of the card block 603 matches the size of the second card slot 604.

[0038] Through the above structure: pulling the pull strip 602 can drive the pulling plate 601 to move, and when the pulling plate 601 moves, it can be deformed by its own rubber material, and when the pulling plate 601 is deformed, it can drive the card block 603 to move, and when the card block 603 moves, it can be separated from the second card slot 604, and when the card block 603 is separated from the second card slot 604, the pull strip 602 and the pulling plate 601 can be pressed downward to move, and when the pulling plate 601 moves downward, it can drive the temperature sensing plug 5 and the temperature sensing socket 4 to separate.

[0039] Working principle: Figure 1-Figure 8As shown, when the welding head replacement device for the double-station push-pull pulse machine is used, the temperature-sensing plug 5 needs to be disassembled first when the welding head 2 is replaced, and the pulling strip 602 can drive the pulling plate 601 to move, and the pulling plate 601 can be deformed by its own rubber material when it moves, and the pulling plate 601 can drive the card block 603 to move when it is deformed, and the card block 603 can be separated from the second card slot 604 when it moves, and when the card block 603 is separated from the second card slot 604, the pulling strip 602 and the pulling plate 601 can be pressed downward to move, and when the pulling plate 601 moves downward, the temperature-sensing plug 5 can be driven to separate from the temperature-sensing socket 4;

[0040] After the temperature sensing plug 5 is disassembled, the rotating bar 306 can be twisted to drive the rotating plate 304 to rotate. When the rotating plate 304 rotates, it can rotate through the rotating groove 302. When the rotating plate 304 rotates, it can drive the rotating groove 305 to rotate. When the rotating groove 305 rotates, it can rotate through the rotating ring 303. When the rotating plate 304 rotates, the first card slot 307 can be driven to rotate. When the first card slot 307 rotates, it can squeeze the curved surface of the steel ball 312 through its own arc surface. When the steel ball 312 is squeezed, it can slide through the moving groove 308. When the steel ball 312 slides, it can squeeze the end of the push rod 311. When the push rod 311 is squeezed, it can slide through the moving groove 308. When the push rod 311 slides, it can squeeze the second spring 317 When the push rod 311 slides, the extrusion block 313 can be driven to move. When the extrusion block 313 moves, it can slide through the guide groove 309. When the extrusion block 313 slides, the inclined surface of the positioning block 318 can be squeezed. When the positioning block 318 is squeezed, it can slide through the positioning groove 310 and the extrusion groove 316. When the positioning block 318 slides, the second spring 317 can be squeezed. When the positioning block 318 is completely squeezed out of the positioning groove 310, the welding head 2 can be pulled. When the welding head 2 is pulled, it can drive the insertion rod 301 and the fixed groove 315 to slide. When the insertion rod 301 slides out of the fixed groove 315, the welding head 2 can be disassembled and replaced. The contents not described in detail in this description belong to the existing technology known to professional and technical personnel in this field.

[0041] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A welding head replacement device for a double-station push-pull pulse machine, characterized in that: include: A flat copper piece (1), a welding head (2), a quick-release structure (3), a temperature-sensing socket (4), a temperature-sensing plug (5) and an anti-dropping structure (6), wherein the flat copper piece (1) and the welding head (2) are mounted via the quick-release structure (3), the temperature-sensing socket (4) is mounted on the front of the flat copper piece (1), an anti-dropping structure (6) is connected between the temperature-sensing socket (4) and the temperature-sensing plug (5), the quick-release structure (3) comprises an insertion rod (301), the insertion rod (301) is connected to the surface of the welding head (2), a rotating groove (302) is provided on the surface of the welding head (2), a rotating ring (303) is connected to the inner side of the rotating groove (302), a rotating plate (304) is movably connected to the inner side of the rotating groove (302), and a rotating groove (305) is provided on the surface of the rotating plate (304); A rotating ring (303) is rotatably connected inside the rotating groove (305), a rotating bar (306) is connected to the surface of the rotating plate (304), a first clamping groove (307) is provided on the surface of the rotating plate (304), a moving groove (308) is provided on the inner side of the rotating groove (302), a guide groove (309) is provided through the inner side of the moving groove (308), a positioning groove (310) is provided through the inner side of the moving groove (308), a pushing rod (311) is installed in the moving groove (308), a steel ball (312) is connected to the end of the pushing rod (311) close to the guide groove (309), and an extrusion block (313) is connected to the end of the pushing rod (311); A first spring (314) is connected between the push rod (311) and the movable groove (308); a fixing groove (315) is provided on the surface of the flat copper member (1); an extrusion groove (316) is provided inside the fixing groove (315); a second spring (317) is installed in the extrusion groove (316); and a positioning block (318) is connected to the end of the second spring (317) close to the positioning groove (310).

2. The welding head replacement device for a double-station push-pull pulse machine according to claim 1 is characterized in that: The insertion rod (301) and the fixing groove (315) are both cylindrical, the size of the insertion rod (301) matches the size of the fixing groove (315), and the insertion rod (301) and the fixing groove (315) are slidably connected.

3. The welding head replacement device for a double-station push-pull pulse machine according to claim 1 is characterized in that: The rotating ring (303) and the rotating groove (305) are both annular, and the rotating groove (302) and the rotating plate (304) are both cylindrical.

4. The welding head replacement device for a double-station push-pull pulse machine according to claim 1 is characterized in that: The first clamping groove (307) is in an arc shape, the arc surface of the first clamping groove (307) is matched with the arc surface of the steel ball (312), the steel ball (312) and the movable groove (308) are slidably connected, the movable groove (308) and the pushing rod (311) are both cylindrical, the diameter of the movable groove (308) is matched with the diameter of the pushing rod (311), and a telescopic structure is formed between the movable groove (308) and the pushing rod (311) through a first spring (314).

5. The welding head replacement device for a double-station push-pull pulse machine according to claim 1 is characterized in that: The guide groove (309) and the extrusion block (313) are provided in two groups, the guide groove (309) and the extrusion block (313) are slidably connected, and the push rod (311) and the extrusion block (313) are connected as one body.

6. The welding head replacement device for a double-station push-pull pulse machine according to claim 1 is characterized in that: The extrusion groove (316), the second spring (317) and the positioning block (318) are provided in two groups; a telescopic structure is formed between the extrusion groove (316) and the positioning block (318) via the second spring (317); and a snap-fit ​​structure is formed between the positioning block (318) and the positioning groove (310).

7. The welding head replacement device for a double-station push-pull pulse machine according to claim 1 is characterized in that: The anti-fall-off structure (6) comprises a pulling plate (601), the pulling plate (601) is connected to the temperature sensing plug (5), a pulling strip (602) is connected to the surface of the pulling plate (601), a clamping block (603) is connected to the surface of the pulling plate (601), and a second clamping slot (604) is provided on the surface of the temperature sensing socket (4).

8. The welding head replacement device for a double-station push-pull pulse machine according to claim 7 is characterized in that: The pulling plate (601), the pull bar (602) and the clamping block (603) are an integrated structure; a clamping structure is formed between the clamping block (603) and the second clamping slot (604); the clamping block (603) and the second clamping slot (604) are both trapezoidal in shape; the size of the clamping block (603) matches the size of the second clamping slot (604).