Four-station double-head outer glazing machine
By designing a four-station double-headed outer glaze machine, adopting a modular design and a separate lifting mode, the problem of inconsistent glaze surface height in the outer glaze machine on the ceramic cup is solved, the production efficiency and yield rate are improved, and more efficient Glazing process.
Patent Information
- Application Number
- CN202421035097.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-14
AI Technical Summary
During the glaze immersion process of the existing ceramic cup-top outer glaze machine, the glaze surface height of the cup is inconsistent, resulting in insufficient glaze inside the cup, affecting production efficiency and product quality, and requires manual treatment.
Design a four-station double-headed outer glaze machine, adopting a modular design, with the feeding line, outer glaze machine, bottoming machine and cutting line as four separate machines, the double-head adopts a separate lifting mode to add The module turntable, lifting guide module, swing motor and rotating motor are used to improve operational flexibility and efficiency.
The flexibility and efficiency of the cup glazing process are achieved, production efficiency and yield rate are improved, the demand for manual treatment is reduced, costs are reduced, and the glaze is improved.
Smart Images

Figure CN222511909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of external glaze applying machines, in particular to an external glaze applying machine with four working positions and double heads. Background Art
[0002] Ceramic cups usually have a larger opening. Both the outer wall outside the opening and the inner wall inside the opening need to be glazed. Sometimes the glazes used for the two are completely different, so it is necessary to divide them into two steps and glaze them in sequence. Usually, the inner wall is glazed first, and then the outer wall. At present, the glazing of ceramic cups is completed by an outer glazing machine.
[0003] In the existing outer glaze machine, the lifting guide rail module on the module turntable is a whole. When the cups are sucked up at the same time during the glazing process, the heights are different, resulting in inconsistent heights of the immersed glaze surfaces and even causing the glaze inside the cups to fail to meet production requirements, thereby affecting production and product quality. At the same time, manual processing is required and the production efficiency is low. Therefore, the technicians in this field provide a four-station double-head upper outer glaze machine to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a four-station double-head external glaze applying machine is proposed. The external glaze applying machine adopts a modular design, so that the loading line, external glaze machine, bottom supporting machine and unloading line are composed of 4 separate machines. The external glaze applying machine is a 4-station double-head, in which the double heads are in a separate lifting mode. The operating environment is more flexible than the traditional multi-head integral lifting, and the production is convenient, the efficiency is high, the yield rate is higher, the efficiency is improved, the cost is saved, and the speed is faster.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A four-station double-head external glaze machine, comprising a feeding line, an external glaze machine body, a feeding line and a bottom supporting machine, wherein a module turntable is fixedly arranged around the upper end of the feeding line, and a lifting guide rail module is fixedly arranged on the upper end of the module turntable;
[0007] A module lifting motor is fixedly arranged in the middle position of the lifting guide rail module, a swing motor is fixedly arranged on the other side of the upper end of the feeding line, and a rotating motor is fixedly arranged at the lower position of the upper end of one side of the lifting guide rail module;
[0008] Through the above technical scheme, the outer glaze machine adopts a modular design, so that the loading line, outer glaze machine, bottom supporting machine and unloading line are composed of 4 separate machines. The outer glaze machine is a 4-station double-head, of which the double head is a separate lifting mode. The operating environment is more flexible than the traditional multi-head integral lifting, and the production is convenient, efficient, and the yield rate is higher. It improves efficiency, saves costs, and is faster. The module turntable can be used to drive the cup to rotate, the lifting guide rail module can be used to drive the cup to lift, and the swing motor can be used in conjunction with the rotating motor to drive the cup to rotate, so as to better perform the glazing work.
[0009] Furthermore, an electric box is fixedly arranged on the upper end of the module turntable, a control panel is fixedly arranged in the middle of the front of the electric box, and a cooling fan is fixedly arranged on one side of the electric box;
[0010] Through the above technical solution, the control panel plays a role in controlling and managing the upper outer glaze, and the cooling fan can be used for heat dissipation, thereby effectively improving the service life of the equipment.
[0011] Furthermore, a first speed regulator is fixedly provided at the lower end of the unloading line, and a second speed regulator is fixedly provided at the lower end of the loading line;
[0012] Through the above technical solution, the first speed regulator controls the unloading speed, and the second speed regulator controls the loading speed.
[0013] Furthermore, a first sensor is fixedly arranged on one side of the upper end of the feeding line, and a positioning sliding screw module is fixedly arranged at the middle position of the upper end of the feeding line;
[0014] Through the above technical solution, the first sensor is a laser beam sensor, which plays the role of recording the height of the cup, and the positioning sliding screw module plays the role of transporting the cup.
[0015] Furthermore, an induction stop plate is fixedly provided on the other side of the upper end of the feeding line, and an air intake pipe rotary joint is fixedly provided at an upper position of one side of the upper end of the lifting guide rail module;
[0016] Through the above technical solution, the induction stop plate plays a role in sending a stop signal, and the intake pipe rotary joint plays a role in connecting the pipelines.
[0017] Furthermore, a limit buffer is fixedly provided at one end of the middle position of one side of the lifting guide rail module, and a rotating gas rod is fixedly provided at the lower end of one side of the lifting guide rail module;
[0018] Through the above technical solution, the limit buffer prevents the motor from turning due to inertia and causing glaze to enter the cup, and the rotating gas rod compresses the gas and transports the gas.
[0019] Furthermore, a second sensor is fixedly provided at the other end of the middle position of one side of the lifting guide rail module;
[0020] Through the above technical solution, the second sensor plays a role in detecting the cup.
[0021] The utility model has the following beneficial effects: the utility model proposes a four-station double-head outer glaze applying machine, which adopts a modular design, so that the loading line, the outer glaze machine, the bottom supporting machine and the unloading line are composed of 4 separate machines, and the outer glaze applying machine is a 4-station double-head, in which the double heads are in a separate lifting mode, and the operating environment is more flexible than the traditional multi-head integral lifting, and the production is convenient, the efficiency is high, the yield rate is higher, the efficiency is improved, the cost is saved, and the speed is faster. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a first front view axial schematic diagram of the utility model;
[0023] Figure 2 This is a top-down axial schematic diagram of the utility model;
[0024] Figure 3 This is a rear-view axle side schematic diagram of the utility model;
[0025] Figure 4 This is a second front view axonometric schematic diagram of the present invention;
[0026] Figure 5 It is a rear view schematic diagram proposed by the utility model;
[0027] Figure 6 This is an enlarged view of point A proposed by the utility model;
[0028] Figure 7 This is an enlarged view of point B proposed by the utility model;
[0029] Figure 8 This is an enlarged view of point C proposed by the present invention.
[0030] Legend:
[0031] 1. Unloading line; 2. External glaze machine body; 3. Loading line; 4. Electric box; 5. Control panel; 6. Cooling fan; 7. Bottom support machine; 8. Module turntable; 9. First speed regulator; 10. Second speed regulator; 11. Lifting guide rail module; 12. Module lifting motor; 13. First sensor; 14. Positioning sliding screw module; 15. Swing motor; 16. Induction stop plate; 17. Intake pipe rotary joint; 18. Rotating motor; 19. Limit buffer; 20. Rotating gas rod; 21. Second sensor. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Reference Figure 1-8 The utility model provides an embodiment: a four-station double-head upper glaze machine, including a feeding line 1, a glaze machine body 2, a feeding line 3 and a bottom supporting machine 7, a module turntable 8 is fixedly arranged around the upper end of the feeding line 3, and a lifting guide rail module 11 is fixedly arranged on the upper end of the module turntable 8; a module lifting motor 12 is fixedly arranged in the middle position of the lifting guide rail module 11, a swing motor 15 is fixedly arranged on the other side of the upper end of the feeding line 3, and a rotating motor 18 is fixedly arranged at the lower position of the upper end of one side of the lifting guide rail module 11.
[0034] The outer glaze applying machine adopts a modular design, so that the feeding line 3, the outer glaze machine body 2, the bottom supporting machine 7, and the unloading line 1 are composed of four separate machines. The outer glaze applying machine is a four-station double-head, in which the double head is a separate lifting mode. The operating environment is more flexible than the traditional multi-head integral lifting. The module turntable 8 is set to drive the cup to rotate, and the lifting guide rail module 11 is set to drive the cup to lift. The swing motor 15 and the rotating motor 18 are used in combination to drive the cup to rotate, so as to better perform the glazing work.
[0035] Reference Figure 1-7 An electric box 4 is fixedly arranged on the upper end of the module turntable 8, a control panel 5 is fixedly arranged in the middle position of the front of the electric box 4, a cooling fan 6 is fixedly arranged on one side of the electric box 4, a first speed regulator 9 is fixedly arranged on the lower end of the unloading line 1, a second speed regulator 10 is fixedly arranged on the lower end of the loading line 3, a first sensor 13 is fixedly arranged on one side of the upper end of the loading line 3, and a positioning sliding screw module 14 is fixedly arranged in the middle position of the upper end of the loading line 3.
[0036] The glazing machine is controlled and managed by operating the control panel 5. The cooling fan 6 can effectively improve the service life of the equipment. The first speed regulator 9 and the second speed regulator 10 can control the speed of loading and unloading respectively. The first sensor 13 is a laser beam sensor that can detect the height of the cup. The positioning sliding screw module 14 plays a role in transporting the cup.
[0037] Reference Figure 6An induction stop plate 16 is fixedly provided on the other side of the upper end of the feeding line 3, an air intake pipe rotating joint 17 is fixedly provided at the upper position of the upper end of one side of the lifting guide rail module 11, a limiting buffer 19 is fixedly provided at one end of the middle position of one side of the lifting guide rail module 11, a rotating gas rod 20 is fixedly provided at the lower end of one side of the lifting guide rail module 11, and a second sensor 21 is fixedly provided at the other end of the middle position of one side of the lifting guide rail module 11.
[0038] The outer glazing machine can send a stop signal through the induction stop plate 16, connect the pipeline through the air inlet pipe rotary joint 17, prevent the motor from turning due to inertia and causing glaze to enter the cup through the limit buffer 19, and compress the gas through the rotating gas rod 20 to realize gas transportation.
[0039] Working principle: First, place the cup to be glazed on the first station loading line 3, the loading line 3 starts to transport the cup to the second sensor 21 position and stops and gets stuck at the loading limit block, the positioning sliding screw module 14 starts to move forward and disconnects the contact with the cup, then the lifting guide module 11 on the module turntable 8 works and descends until the cup contacts the bottom of the air pipe and sucks the cup, in the process of sucking up the two cups, the first sensor 13 records the different heights of the two cups, at this time the module turntable 8 rotates to the second station outer glaze machine body 2 and stops, the module lifting motor 12 starts, the cup descends according to the first station to immerse it to the corresponding depth, at the same time the cup rotating motor 18 and the cup swinging motor 15 start, when the cup swinging motor 15 works to make the cup rotate to 45 degrees and stop the cup above the glaze surface, at this time the cup swinging motor 15 continues to start to make the cup rotate in the opposite angle so that the cup is lifted from the glaze surface In the process of rotating from the top to the vertical, the cup is glazed from not in contact with the glaze to in contact with the glaze, so that the whole cup is glazed during the working process of the cup rotating motor 18 and the swing motor 15, and then the ascending guide rail reaches the glazing process. Then the module turntable 8 rotates to the third station bottom supporting machine 7 and stops. At this time, the module lifting motor 12 starts to descend. When it descends to the bottom supporting machine 7, it stops when the sponge contacts. During the continuous rotation of the cup, the bottom of the cup is wiped. After the action is completed, the module lifting motor 12 starts to rise to a specified height and stops. Finally, the module turntable 8 starts to rotate to the fourth station unloading line 1 and stops. The module lifting motor 12 starts to descend and is placed on the belt surface. At this time, the suction cup stops inhaling and the cup is separated from the suction cup. The module lifting motor 12 starts to rise to a specified height, and the unloading line 1 belt motor starts to transport the cup to a specified distance and then stops. At this time, the complete glazing process of the cup is completed, and the above steps are repeated in a cycle to perform the glazing operation.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A four-station double-head glaze machine, comprising a feed line (1), a glaze machine body (2), a feed line (3) and a bottom supporting machine (7), characterized in that: A module turntable (8) is fixedly arranged around the upper end of the loading line (3), and a lifting guide rail module (11) is fixedly arranged on the upper end of the module turntable (8); A module lifting motor (12) is fixedly arranged in the middle position of the lifting guide rail module (11), a swing motor (15) is fixedly arranged on the other side of the upper end of the loading line (3), and a rotating motor (18) is fixedly arranged at a lower position of the upper end of one side of the lifting guide rail module (11).
2. A four-station double-head glaze machine according to claim 1, characterized in that: An electric box (4) is fixedly arranged on the upper end of the module turntable (8), a control panel (5) is fixedly arranged in the middle of the front of the electric box (4), and a cooling fan (6) is fixedly arranged on one side of the electric box (4).
3. A four-station double-head glaze machine according to claim 1, characterized in that: A first speed regulator (9) is fixedly disposed at the lower end of the unloading line (1), and a second speed regulator (10) is fixedly disposed at the lower end of the loading line (3).
4. A four-station double-head glaze machine according to claim 1, characterized in that: A first sensor (13) is fixedly arranged on one side of the upper end of the feeding line (3), and a positioning sliding screw module (14) is fixedly arranged at the middle position of the upper end of the feeding line (3).
5. The four-station double-head glaze machine according to claim 1, characterized in that: An induction stop plate (16) is fixedly provided on the other side of the upper end of the loading line (3), and an air intake pipe rotary joint (17) is fixedly provided at an upper position of one side of the upper end of the lifting guide rail module (11).
6. A four-station double-head glaze machine according to claim 1, characterized in that: A limit buffer (19) is fixedly provided at one end of a middle position on one side of the lifting guide rail module (11), and a rotating gas rod (20) is fixedly provided at the lower end of one side of the lifting guide rail module (11).
7. The four-station double-head glaze machine according to claim 1, characterized in that: A second sensor (21) is fixedly arranged at the other end of the middle position of one side of the lifting guide rail module (11).